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Related Manuals for Nortek CLEANPAK CPFFU-DC-EB
Summary of Contents for Nortek CLEANPAK CPFFU-DC-EB
- Page 1 CLEANPAK FAN FILTER UNIT Installation & Operation Manual MODEL CPFFU-DC-EB...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE READ THESE INSTRUCTIONS PRIOR TO USE KEEP FOR FUTURE REFERENCE....SERVICE............................WARRANTY..........................COMPONENTS..........................HANDLING........................... INSTALLATION..........................SCOPE............................POWER WIRING........................... DIP SWITCHES ON EACH FFU....................CONTROL OF EACH FFU......................FFU ON TOP-LOAD FILTER......................FFU ON BOTTOM-LOAD FILTER....................MISALIGNMENT OF CONE......................MAJOR INTERNAL ELECTRICAL COMPONENTS.............. -
Page 3: Read These Instructions Prior To Use Keep For Future Reference
READ THESE INSTRUCTIONS SERVICE PRIOR TO USE KEEP FOR Replace parts only with factory approved parts of like duty. FUTURE REFERENCE WARRANTY Manufacturer warrants products to be free of defects in Observe the following to reduce the risk of fire, shock or material and workmanship if properly installed, cared for injury: and operated under normal conditions with competent... -
Page 4: Installation
standards at the factory. FROM RECEIPT THROUGH Prior to installing the final filter, check that the clip is at a COMPLETE INSTALLATION, THE INSTALLER IS height just below the bottom of the final filter when fully RESPONSIBLE FOR HANDLING ALL PRODUCTS ON seated. -
Page 5: Ffu On Top-Load Filter
• Networked: If communicating on a network via Modbus RTU, snap in ® Category 5 plenum rated patch cables with RJ- 45 ends into the FFU controller. It does not matter which RJ- 45 jack on the controller you go into and out of. -
Page 6: Misalignment Of Cone
G. Once the filter is settled on the hoist, install the FFU on O. Rotate the 4 clip tabs shown in Figure 1 out top of the filter. The FFU should slide inside of the outer perpendicular to the grid member to support the filter edge of the filter unit and rest on a gasketed ledge. -
Page 7: Optional Small System Console Acc 1 To 125 Units
AirCare ACC1 Console Technical Manual ® OPTIONAL SMALL SYSTEM CONSOLE ACC 1 TO 125 UNITS OVERVIEW The Small System Console is a simple and economical controller box for controlling and monitoring a network of ACM1015 speed controls up to 125 units. The Console will have two modes of operation. -
Page 8: Built-In Modbus ® Communication Acm1015
BUILT-IN MODBUS COMMUNICATION ® ACM1015 OVERVIEW The ACM1015 provides Modbus network and analog control capabilities to a BLDC motor. ACM1015 is fully compatible with the plug and go Modbus system. Simply add a Control Console for a complete control and monitoring solution. SPECIFICATIONS •... - Page 9 Bus Power Pass Through 0V(GND) RS485 0V(GND) Bus Power Pass Through Table 4. RJ45 Network Cable Connections Switch # on AirCare board reading Switch # on AirCare board reading from left to right from left to right Unit Unit 2 OFF 64 OFF 4 OFF 66 OFF...
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Page 10: Aircare ® Acc1 Console Technical Manual
www.aircareautomation.com OPTIONAL ACC CONSOLE MANUAL ® AIRCARE ACC1 CONSOLE TECHNICAL MANUAL ACC1-10, ACC1-25, ACC1-50, ACC1-125 PRODUCT OVERVIEW Product Family Members ACC1-10 – Supports up to 10 control modules (address 1-10) ACC1-25 - Supports up to 25 control modules (address 1-25) ACC1-50 - Supports up to 50 control modules (address 1-50) ACC1-125 - Supports up to 125 control modules (address 1-125) All ACC1 consoles also support the following modules: ACM1007 standby switch at address 251, ACM1007 emergency... - Page 11 TABLE OF CONTENTS AirCare ACC1 ® PAGE PRODUCT OVERVIEW........................Product Family Members......................Main Functions......................... CONSOLE DESCRIPTION......................SPECIFICATIONS........................INSTALLATION..........................POWER-ON SEQUENCE......................Top Display..........................Middle Display.......................... Bottom Display.......................... MONITOR MODE.......................... Address Display........................Status Display........................... Set Point Display........................User Mode..........................Options Mode.......................... ENTERING THE OPTION MODE....................SELECTING OPTIONS........................
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Page 12: Specifications
AirCare ACC1 Console Technical Manual ® SPECIFICATIONS Supply Voltage: 8-13Vdc Network communication protocol: Modbus ® DC Power Connector: 2.1mm DC power jack Physical communication standard: RS485(2-wire) serial Modbus cable required: CAT5 patch cable with RJ45 Typical Supply Current: 90mA Optional connector - Battery power: 4 x AA size Serial communication transceivers: 2-wire 1/8”... -
Page 13: Power-On Sequence
AirCare ACC1 Console Technical Manual ® If fault contacts or pressure switches are used, these will be monitored on all control modules. The control modules will continue to function normally if a connection to the network or console is lost. If power is turned off &... -
Page 14: Address Display
AirCare ACC1 Console Technical Manual Address display • Modbus address of each module ® Status display • ‘LO’ if network is in standby (setback) mode. • ‘ ’ if no pressure switch or RPM feedback is enabled • ‘PG’ for pressure switch good •... -
Page 15: Selecting Options
AirCare ACC1 Console Technical Manual ® SELECTING OPTIONS Rotate the select knob after entering the options mode. Standby (setback) Enable • ‘HI’ : All control modules are set to normal operating values. • ‘LO’ : The set points of all control modules are reduced by the value in the ‘LS’ (standby percentage) option setting. -
Page 16: Global Set Point Change
AirCare ACC1 Console Technical Manual ® Global Set Point Change • Use the adjust knob to select and store the global set point value. All set points will be updated with the new global setting when exiting the options mode. Soft-Start •... -
Page 17: Acc1 Dimensions
AirCare ACC1 Console Technical Manual ® ACC1 DIMENSIONS 3.50” SELECT ADJUST Console www.aircareautomation.com... -
Page 18: Aircare Acm1015 Advanced Technical Manual
www.aircareautomation.com OPTIONAL ACM1015 NETWORKING ADVANCED MANUAL REGISTERS: The fan speed feedback is the best way of monitoring fan status. It is off an actual tachometer output from the motor that is from the inherent sensor built into the motor. Actual feedback from the tachometer sensor in the motor is located in Register 6. - Page 19 TABLE OF CONTENTS AirCare ACM1015 ® PAGE ABOUT THE ADVANCED TECHNICAL MANUAL................ PRODUCT OVERVIEW....................... Features..........................PART NUMBERS AND RATINGS....................GENERAL OPERATION........................ Modes............................Address DIP Switches......................Mode 0: Network speed control, open loop................Mode 1: Network speed control, closed-loop using analog feedback........Mode 2: Network speed control, closed-loop using tach feedback..........
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Page 20: Aircare Acm1015
AirCare ACM1015 Advanced Technical Manual ® This document contains detailed functional and configuration information for AirCare’s ACM1015 Interface Module. It provides complete information on all aspects of ACM1015 operation. Application notes provide additional information on control interfacing options. PRODUCT OVERVIEW The ACM1015 provides MODBUS network and analog control capabilities to any compatible EBM BLDC motor. -
Page 21: Part Numbers And Ratings
AirCare ACM1015 Advanced Technical Manual ® PART NUMBERS AND RATINGS Control for EBM BLDC motor: ACM1015 B1012 Rev A GENERAL OPERATION Modbus Host (Master) ® An AirCare networked system requires a compatible Modbus host. In most cases this will be an AirCare Automation Console, but other Modbus devices can be used if configured correctly. -
Page 22: Mode 0: Network Speed Control, Open Loop
AirCare ACM1015 Advanced Technical Manual ® Address switch settings are checked by the ACM1015 only at power-up. Power must be cycled (OFF/ON) before any address changes take effect. Even if an analog control mode has been selected, an ACM1015 will still respond to all Modbus communications. -
Page 23: Mode 1: Network Speed Control, Closed-Loop Using Analog Feedback
AirCare ACM1015 Advanced Technical Manual ® MODE 1: NETWORK SPEED CONTROL, CLOSED-LOOP USING ANALOG FEEDBACK Mode 1 is typically used to hold a networked controlled pressure or temperature set-point. The analog sensor should provide a 0 to 5Vdc signal to the ANA2 control terminal. In Mode 1, Modbus register 2 sets the closed-loop system set-point from 0 to 100%. -
Page 24: Mode 3: Analog Speed Control, Open Loop
AirCare ACM1015 Advanced Technical Manual ® MODE 3: ANALOG SPEED CONTROL, OPEN LOOP In Mode 3, the motor speed is set using a voltage from 0 to 5V into Analog input ANA1. This is measured and scaled to a value from 0 to 100%. ACM1015 uses the speed set-point to generate a 0 to 100% PWM control signal to the motor. The relationship between the percentage setpoint value and actual motor speed is dependent on the motor and the motor’s operating profile. -
Page 25: Mode 5: Analog Speed Control, Closed-Loop Using Tach Feedback
AirCare ACM1015 Advanced Technical Manual ® MODE 5: ANALOG SPEED CONTROL, CLOSED-LOOP USING TACH FEEDBACK Mode 5 is typically used to hold an analog controlled motor speed over a variation in motor load. Electronically commutated motors do this internally, but Mode 2 may be employed to cancel the non-linearities in the PWM control signal. -
Page 26: Electrical Wiring And Specifications
AirCare ACM1015 Advanced Technical Manual ® ELECTRICAL WIRING AND SPECIFICATIONS Control Input Connector Port J3 7 position 0.2” Pluggable Terminal Block Tach +12V Analog Analog Signal (GND) Input (GND) Input (Note 1) Table 1. Notes 1) Pin 2 of Port J3 is internally connected to the Tach signal from motor (J1 Pin 2). J3 Pin 2 can be used in two ways: a. -
Page 27: Power Wiring
AirCare ACM1015 Advanced Technical Manual ® Power Wiring ACM1015 needs its own source of low-voltage AC or DC power. The motor being controlled has its own separate AC power connection. Local Power ACM1015 has a terminal block to allow connection of a local power source. This can be low- voltage AC directly from a small transformer, or DC from a DC power supply. -
Page 28: Communications Specification
AirCare ACM1015 Advanced Technical Manual ® COMMUNICATIONS SPECIFICATION Register Descriptions Table 4. -
Page 29: Communication Watchdog
AirCare ACM1015 Advanced Technical Manual ® Default Reset To reset non-volatile registers to factory default values, write 65535 (FFFF hex) to Register 14, and then cycle power. STATUS FLAGS - Register 9 – Low Byte Name Description Type Position AdcCh Signals which Analog Input is presently being sampled. -
Page 30: Transmission Specifications
AirCare ACM1015 Advanced Technical Manual ® Valid Entry with With WD Name MODE Watchdog Off Network Speed Control, Open Loop (Default) Network Speed Control, closed-loop using analog feedback Network speed control, closed-loop using tach feedback Analog Control, Open Loop nalog speed control, closed-loop using analog feedback Analog speed control, closed-loop using tach feedback... -
Page 31: Mechanical Dimensions
AirCare ACM1015 Advanced Technical Manual ® MECHANICAL DIMENSIONS 3.90” 3.50”... - Page 32 Nortek Air Solutions. Illustrations cover the general appearance of Nortek Air Solutions products at the time of publication and Nortek Air Solutions reserves the right to make changes in design and construction at any time without notice. The manufacturer reserves the right to modify, discontinue or change the materials and specifications resulting from a program of continued...