Sony CDP-D500 Service Manual
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Sony CDP-D500 Service Manual

Sony CDP-D500 Service Manual

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SERVICE MANUAL
MICROFILM
CDP-D500

SPECIFICATIONS

Also made in Heiloo, Holland.
Canadian Model
Model Name Using Similar Mechanism
CD Mechanism Type
Base Unit Name
Optical Pick-up Name
COMPACT DISC PLAYER
6/8/15
US Model
AEP Model
UK Model
NEW
CDM19G-5R
BU-5R
KSS-213B/K-N
– Continued on next page –

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  • Page 1 6/8/15 CDP-D500 SERVICE MANUAL US Model Canadian Model AEP Model UK Model Model Name Using Similar Mechanism CD Mechanism Type CDM19G-5R Base Unit Name BU-5R Optical Pick-up Name KSS-213B/K-N SPECIFICATIONS – Continued on next page – COMPACT DISC PLAYER MICROFILM Also made in Heiloo, Holland.
  • Page 2 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 3 www.freeservicemanuals.info 6/8/15 TABLE OF CONTENTS SAFETY CHECK-OUT After correcting the original service problem, perform the follow- ing safety check before releasing the set to the customer: SERVICING NOTES ........... 4 Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. GENERAL ..............
  • Page 4 www.freeservicemanuals.info 6/8/15 SECTION 1 SERVICING NOTES HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH NOTES ON HANDLING THE OPTICAL PICK-UP TURNS OFF BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc.
  • Page 5 www.freeservicemanuals.info 6/8/15 SECTION 2 This section is extracted from instruction manual. GENERAL – 5 – Also made in Heiloo, Holland.
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  • Page 13 www.freeservicemanuals.info 6/8/15 SECTION 3 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 1 three screws CASE (M3 × 10) 1 three screws (M3 × 10) 2 case 1 three screws (M3 × 10) 1 two screws (M3 × 10) LOADING PANEL 2 Pull the disc table 4 loading panel...
  • Page 14 www.freeservicemanuals.info 6/8/15 FRONT PANEL SECTION 1 flat wire (27 core) (CN501) 3 three screws (BVTT3 × 8) 2 connector (CN331) 4 front panel 3 four screws (BVTT3 × 8) MECHANISM DECK 3 four screws (BVTT3 × 8) 4 mechanism deck 1 flat wire (19 core) (CN401) 2 connector...
  • Page 15 www.freeservicemanuals.info 6/8/15 SECTION 4 TEST MODE CXD2545 Servo Check Key Check 1) Connect the test point TP (ADJ) on MAIN board to the ground with a lead wire on MAIN board. (tact switch) 2) Turn on the power, tuning ON the TIMER SW. 1) Connect the test point TP (ADJ) on MAIN board to the 3) Establish as below articles with the combination of TENKEY ground with a lead wire on MAIN board.
  • Page 16 www.freeservicemanuals.info 6/8/15 SECTION 5 ELECTRICAL ADJUSTMENTS Note: Note: A clear RF signal waveform means that the shape “≈” can 1. CD Block is basically designed to operate without adjustment. be clearly distinguished at the center of the waveform. Therefore, check each item in order given. RF signal waveform 2.
  • Page 17 www.freeservicemanuals.info 6/8/15 6. Check the level B of the oscilloscope’s waveform and the A RF PLL Free-run Frequency Check (DC voltage) of the center of the Traverse waveform. Procedure: Confirm the following: 1. Connect frequency counter to test point (XPLCK) with a lead A/B ×...
  • Page 18 www.freeservicemanuals.info 6/8/15 [BSL BOARD] — Side B — TP (TE) IC21 IC31 (VC) M102 (RF) (FE) CN01 [MAIN BOARD] — Component side — RV201 BALANCE LEVEL (R-CH) R500 TP (ADJ) IC601 C301 C302 TP (TE1 ) IC302 IC304 (FE1) IC401 (VC) IC301 (XPLCK)
  • Page 19 www.freeservicemanuals.info 6/8/15 Also made in Heiloo, Holland.
  • Page 20 www.freeservicemanuals.info 6/8/15 • Circuit Boards Location AC SW board BSL board I/O board LOADING board XLR board H.P. AMP board SLIDE SW board MAIN board PANEL board ENC board JOG SHUTTLE board – 22 – Also made in Heiloo, Holland.
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  • Page 29 www.freeservicemanuals.info 6/8/15 6-8. IC PIN FUNCTION DESCRIPTION MAIN BOARD IC501 HD6473238F-TTX1025 (SUB CONTROL) Pin No. Pin Name Function XTAL Clock (19.6608 MHz) EXTAL Mode select Mode select Connected ground – +5V power supply STBY Connected VDD (+5V) – Ground 9-11 DIN1-DIN3 Parallel remote control input RM MODE...
  • Page 30 www.freeservicemanuals.info 6/8/15 PANEL BOARD IC701 CXP82220-049Q (DISPLAY DRIVE, CONTROL) Pin No. Pin Name Function – Not used (open) – Pull up terminal – Not used (open) Remote receive input – Not used (open) LD IN Load in signal output LD OUT Load out signal output Data output to sub µ-COM Data input from sub µ-COM...
  • Page 31 www.freeservicemanuals.info 6/8/15 Pin No. Pin Name Function – Connected +5V VDD – Ground 92-94 – Not used (open) CUE/STBY CUE/STBY LED drive output PAUSE Pause LED drive output PLAY Play LED drive output 98, 99 – – Not used (open) SCOR Subcode Q interrupt input from DSP –...
  • Page 32 www.freeservicemanuals.info 6/8/15 SECTION 7 EXPLODED VIEWS NOTE: • Items marked “*” are not stocked since they • -XX and -X mean standardized parts, so they The components identified by mark ! or dotted line with mark ! are may have some difference from the original are seldom required for routine service.
  • Page 33 Remark 4-986-208-01 PANEL, FRONT * 61 1-663-516-11 ENC BOARD X-4947-852-1 KNOB (1) ASSY X-4947-851-1 KNOB (0) ASSY 4-908-848-31 EMBLEM, SONY X-4947-764-1 BASE ASSY, PANEL 3-917-216-31 KNOB (TIMER) 4-983-619-11 RING, SHUTTLE * 55 1-663-514-11 SLIDE SW BOARD 3-354-981-01 SPRING (SUS), RING 4-951-620-01 SCREW (2.6X8), +BVTP...
  • Page 34 www.freeservicemanuals.info 6/8/15 (3) CHASSIS SECTION AEP, UK supplied with CN552 CDM19G-5R T901 not supplied not supplied not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-956-885-01 FOOT (F58175S2W) * 111 1-663-518-11 I/O BOARD 4-923-520-71 KNOB, POWER * 112...
  • Page 35 www.freeservicemanuals.info 6/8/15 (4) MECHANISM DECK SECTION not supplied (CDM19G-5R) not supplied supplied not supplied BU-5R not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 151 4-948-370-01 BRACKET (LOADING PANEL) * 166 4-948-355-05 CHASSIS (OUTSERT) * 152 4-948-368-01 BAR (MAIN), GUIDE 4-951-620-01 SCREW (2.6X8), +BVTP...
  • Page 36 www.freeservicemanuals.info 6/8/15 (5) BASE UNIT SECTION (BU-5R) supplied not supplied M102 not supplied not supplied The components identified by Les composants identifiés par une mark ! or dotted line with marque ! sont critiques pour la mark ! are critical for safety. sécurité.
  • Page 37 www.freeservicemanuals.info 6/8/15 SECTION 8 AC SW ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • SEMICONDUCTORS The components identified by mark ! or dotted line with mark ! are parts list may be different from the parts speci- In each case, u: µ, for example: critical for safety.
  • Page 38 www.freeservicemanuals.info 6/8/15 ENCODER H.P AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-003-11 METAL GLAZE 1/10W 1-663-515-11 H.P AMP BOARD 1-216-001-00 METAL CHIP 1/10W ************* 1-216-295-00 CONDUCTOR, CHIP (2012) 1-216-295-00 CONDUCTOR, CHIP (2012) <CAPACITOR> 1-216-295-00 CONDUCTOR, CHIP (2012) 1-216-295-00 CONDUCTOR, CHIP (2012)
  • Page 39 www.freeservicemanuals.info 6/8/15 JOG SHUTTLE LOADING MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C554 1-128-551-11 ELECT 22uF 20% 25V <RESISTOR> C555 1-128-551-11 ELECT 22uF 20% 25V ! R91 1-247-727-11 CARBON 1/2W <CONNECTOR> ! R92 1-247-727-11 CARBON 1/2W * CN551 1-568-832-11 SOCKET, CONNECTOR 13P...
  • Page 40 www.freeservicemanuals.info 6/8/15 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C210 1-136-165-00 FILM 0.1uF C433 1-164-159-11 CERAMIC 0.1uF C211 1-136-228-11 FILM 0.0012uF 5% 100V C212 1-136-233-11 FILM 0.0047uF 5% 100V C434 1-164-159-11 CERAMIC 0.1uF C213 1-136-228-11 FILM 0.0012uF 5% 100V...
  • Page 41 www.freeservicemanuals.info 6/8/15 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark CN401 1-568-802-11 SOCKET, CONNECTOR 19P IC461 8-759-917-18 IC SN74HCU04AN CN402 1-564-508-11 SOCKET, CONNECTOR 5P IC462 8-759-921-19 IC SN74HC161AN CN461 1-770-721-11 CONNECTOR, BOARD TO BOARD 4P IC463 8-759-443-15 IC CS8402A * CN501...
  • Page 42 www.freeservicemanuals.info 6/8/15 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R118 1-249-520-11 CARBON 1/4W R416 1-249-417-11 CARBON 1/4W R119 1-249-520-11 CARBON 1/4W R120 1-247-887-00 CARBON 220K 1/4W R417 1-249-417-11 CARBON 1/4W R121 1-247-887-00 CARBON 220K 1/4W R418 1-249-417-11 CARBON...
  • Page 43 www.freeservicemanuals.info 6/8/15 MAIN PANEL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R511 1-249-401-11 CARBON 1/4W R512 1-249-417-11 CARBON 1/4W A-4699-402-A PANEL BOARD, COMPLETE R513 1-249-433-11 CARBON 1/4W ********************* R514 1-249-433-11 CARBON 1/4W 3-362-478-01 HOLDER (T), LED R515 1-249-427-11 CARBON 6.8K...
  • Page 44 www.freeservicemanuals.info 6/8/15 PANEL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q702 8-729-620-05 TRANSISTOR 2SC2603-EF R745 1-249-425-11 CARBON 4.7K 1/4W Q703 8-729-620-05 TRANSISTOR 2SC2603-EF R746 1-249-425-11 CARBON 4.7K 1/4W Q704 8-729-620-05 TRANSISTOR 2SC2603-EF R747 1-249-425-11 CARBON 4.7K 1/4W Q705...
  • Page 45 6/8/15 CDP-D500 PANEL SLIDE SW Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S709 1-554-303-21 SWITCH, TACTILE (STOP) <CONNECTOR> S710 1-554-303-21 SWITCH, TACTILE (P) (PAUSE) CN303 1-770-726-11 CONNECTOR, BOARD TO BOARD 6P S711 1-554-303-21 SWITCH, TACTILE (z) (PLAY)
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