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Owner' s Manual
with Installation Instructions
Banks Monster
®
Sport Exhaust
System
Late 1999-2003 Ford Power Stroke 7.3L
Turbo-Diesel F-250/F-350 Trucks Without
Factory Installed Catalytic Converter
THIS MANUAL IS FOR USE WITH SySTEM 48789
Gale Banks Engineering
546 Duggan Avenue • Azusa, cA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (888) 635-4565
customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower.com
©2008 Gale Banks Engineering
10/29/08 PN 96572 v.2.0
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Summary of Contents for banks Banks Monster
- Page 1 THIS MANUAL IS FOR USE WITH SySTEM 48789 Gale Banks Engineering 546 Duggan Avenue • Azusa, cA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 customer Support: (888) 839-5600 Installation Support: (888) 839-2700 bankspower.com ©2008 Gale Banks Engineering 10/29/08 PN 96572 v.2.0...
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Page 2: General Installation Practices
If you have any questions Follow the manufacturer’s safety concerning the installation of precautions. Take care to balance the your Banks Monster Exhaust vehicle to prevent it from slipping or System, please call our Technical falling. When using ramps, be sure the... - Page 3 Tools Required: • ⁄ ” and ⁄ ” drive ratchets with inch and metric sockets and ⁄ ” and ⁄ ” drive extension • Inch and metric combination or open-end wrenches • Standard screwdriver • Clean shop towels or rags •...
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Page 4: General Assembly
General Assembly Figure 1 Item Description Intermediate Pipe 53456 Extension Pipe Kit, CCSB 53516 Extension Pipe Kit, ECLB 53517 Extension Pipe Kit, CCLB 53518 Monster Muffler 53810 Tailpipe 53465 3.5” Exhaust Clamp, Band Style 52467 4” Exhaust Clamp 52470 Hanger Clamp, Muffler Front 53453 Hanger Clamp, Muffler Rear 53454... - Page 5 Item Description **11 Frame Mounted Hanger 53519 **12 Bolt, 8MM X 1.25 X 30MM Hex 91789 Monster Tailpipe Tip (Optional) 52383 Banks Urocal 96009 ** Extension Pipe Kit 53517 ONLY 96572 v.2.0...
- Page 6 Monster Exhaust System Installation Disconnect the negative From under the vehicle, remove (ground) cable from the battery (if the factory exhaust system from the there is more than one battery, factory front intermediate pipe. See disconnect both negative cables). Figure 2. Starting at the rear of the Secure the cable so it cannot vehicle, remove each component by accidentally come in contact with the...
- Page 7 Place a 4” clamp on rubber grommets. Orient the muffler the end of the intermediate pipe and such that the Banks logo is visible install the extension pipe kit (P/N from the passenger side. 53517).
- Page 8 If not installing the optional Banks Your system includes two Banks Monster Tailpipe Tip, Skip to Power logos that have been designed to step 10. compliment the Ford badging on your truck. We have provided measurements, Insert the optional tailpipe tip which will allow you to place these over the tailpipe outlet.
- Page 9 Figure 5- Allow Space for Heat Expansion 96572 v.2.0...
- Page 10 Figure 6- Logo Placement 96572 v.2.0...
- Page 11 Notes 96572 v.2.0...
- Page 12 Gale Banks Engineering 546 Duggan Avenue • Azusa, cA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 customer Support: (888) 839-5600 Installation Support: (888) 839-2700 bankspower.com...