Hanshen HP80 Series Operation Manual

Igbt inverter air plasma cutting machine

Hide thumbs

Table Of Contents

Quick Links

Download this manual

OPERATION

IGBT INVERTER AIR PLASMA

CUTTING MACHINE

HP80/120/200 SERIES

ATTENTION

For safety guarantee,only the person with operating certificate or

expert skills can collocate,check,maintain,fix and repair the welder.

For safety guarantee,please completely read and understand the ditails

in this manual before using.

Keep the manual in convenient place for easy reading.

MANUAL

Table of Contents

Need help?

Do you have a question about the HP80 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Hanshen HP80 Series

Page 1 OPERATION MANUAL IGBT INVERTER AIR PLASMA CUTTING MACHINE HP80/120/200 SERIES ATTENTION For safety guarantee,only the person with operating certificate or expert skills can collocate,check,maintain,fix and repair the welder. For safety guarantee,please completely read and understand the ditails in this manual before using. Keep the manual in convenient place for easy reading.
Page 2: Table Of Contents
CATALOGUE CHARACTERISTICS &APPLICATIONS………………………2 1、 SAFETY ATTENTION …………………………………………3 2、 3、 TECHNICAL PARAMETER……………………………………4 INSTALLING&CONNECTION…………………………………5 4、 PREPARE FOR CUTTING……………………………………11 5、 DAILY MAINTAIN&CHECK…………………………………14 6、 FAULT REPAIR………………………………………………15 7、 8、 CIRCUIT DIAGRAM……………………………………………18...
Page 3: 1、 Characteristics &Applications
CHARACTERISTICS &APPLICATIONS 1、 HP air plasma cutting machine series,can invert the working frequency DC of 50Hz into the high frequency of 20KHz,with IGBT and soft switch technology,the application of PWM technique,and reduce voltage,rectifies current and output a high DC power source and suitable for cutting .The character is as follows: The machine is projected by adopting entire-bridge inverter technique and with IGBT elements.
Page 4: 2、 Safety Attention
SAFETY ATTENTION 2、 2.1 Avoid body event to assure safety operate obey the following point: a．The power item of input side、the location choosing、high-pressure gas use 、store and supply ,welding products store and trash handling etc.please follow related laws or enterprise standard.
Page 5: 3、 Technical Parameter
3、 TECHNICAL PARAMETER Table1、te chn i ca l pa ram e te r Model HP80 HP120 HP200 Data 3-Phase 50Hz Rated input voltage(V) Rated input current(A) Open voltage（V） Range for cutting current (A) 30-80 30-120 30-200 Rated duty cycle(%) Best cutting thicken （carbon steel mm）...
Page 6: 4、 Installing&Connection
INSTALLING&CONNECTION 4、 Operate situation Welding machine must put on flat 、cleaning and dry ground .Forbid to put the welding machine on following situation: a.Under hard sunshine and raining place. b.With dusty and combustible gas place . c.With harmful or caustic gas place. d.With high temperature and steam place e.Vibration and collision place.
Page 7 Connecting a．The connecting must according to the table 2 requirement. b．Turn off the cutting machine before connecting cable. c．All joint must connect well ,use insulating tape around bare wire. d ． After connecting,put power cable cover on machine ,then fasten with screw(forbid to operate with cover open) e．To assure security forbid to input force on the cable.
Page 8 HP80/120 connecting diagram （FIG.2）...
Page 9 HP200 connecting diagram （FIG.3）...
Page 10 Front and back panel 电源开电源关（FIG.4） front and bank panel for HP63/HP80 /HP120 电源（）电源开电源切割气压过热水压 FU SE 非自锁切割水冷电源关制造商：无锡汉神电气有限公司电流调节自锁试气气冷生产厂：无锡汉神电气有限公司地址：江苏省无锡市锡山经济开发区芙蓉一路以北（）电流防护等级: IP21S 绝缘等级:...
Page 11 Table.3 Function Name Function Fuse When short circuit,the fuse welt to protect control transformer Adjust cutting current Current Indicate preset current when machine stand by,indicate welding current when Digital meter cutting Power cathode,to connect the tie-in of water cooling torch Torch（-）...
Page 12: 5、 Prepare For Cutting
PREPARE FOR CUTTING 5、 Connect cutting machine According with 4.5and FIG1、FIG 2、FIG 3 to connect with cutting machine 5. 2 Cu tt in g op er ati on a. Turn on the power source ,cooling fan will be work as usual. b.
Page 13 cutting diagram （FIG.6） 5.3 Cutting torch for installing、maintenance and replacement Note:Before starting,please put the switch to“power off”on the machine. （1）Installing cutting torch please reference FIG7.Plesae note must sure electrode is tightened by spanner. （2）Please replace nozzle on time when centre hole of nozzle is damaged(F8) （3）Please replace electrode on time when electrode hafnium is damaged (F9) （FIG.7）installing diagram...
Page 14 nozzle burned diagram （FIG.8） electrode burned diagram （FIG.9）（4）When gas tube、shield cap、cable is damaged,need to replace on time （ 5 ） When you need dismantle the cutting torch,please demount bolt M3,then insulated pipe ,at last is connect and transfer arc. When installing ,please take care every joint and insulated pipe to make sure safety in igniting arc.
Page 15: 6、 Daily Maintain&Check
6、 DAILY MAINTAIN&CHECK Safety warm:Before maintaining ,must cut off the power to avoid to be injured such aselectric shock and burned,and please wait for 10 minutes then start to repair. Table4 reference for maintain EVERY ONE OR TWO MONTH TO CHECK ITEM AND MAINTAIN 1．Switch function for power...
Page 16: 7、 Fault Repair
7、 FAULT REPAIR Inspector can check the machine follow table 5,and repair follow table 6.If the failure can be eliminated,please contact with manufactory. ATTENTION： 1．Before the maintenance or repair,make sure the power is off to avoid electric shock. 2．The machine has tested before leaving factory,any modification is not be allowed. 3．During the inspection of wire connecting ,please don’t pull hard and change any connecting.
Page 17 Table 6 Inspection item Failure Causing Solution 1、Indicator light damaged Change 2、2A fuse damaged Change 3、No input power Repair Turn on power,but power indicator light 4、Lack of input powe Repair does not work 5、Power switch damaged Change 6、Control PCB damaged Repair 7、Control transformer Repair...
Page 18 Failure Causing Solution 1、Input voltage cannot get to Inputting voltage rated voltage 2、Input power supply capacity is Increase input power supply toosmall and cutting line capacity preesure is too big 3、Input compressure air pressure Adjusting the air pressure is too low or too high Increase the compressed air 4、Input air flow is too small,such Setting cutting...
Page 19: 8、 Circuit Diagram
8、DIAGRAM CIRCUIT I I - 7 3 1...

This manual is also suitable for:

Hp120 series Hp200 series