Page 1 Accessories Published by the manufacturer: SEF Roboter GmbH Kringelsburg, 21379 Scharnebeck, GERMANY Telefon: +49 (0)4136-909-0 Telefax: +49 (0)4136-909-22 Notes © SEF Roboter GmbH, March 2010 Translation of original manual Change or modiﬁ cations with corresponding publications.
Page 2 © SEF Roboter GmbH, Version 1.0 (03.2010) Translation of original manual Change or modiﬁ cations with corresponding pu bli ca ti ons.
Page 3: Table Of Contents
Table of contents 1.0 Preface Introduction ................1.3 Proper use ................1.4 Utilization rights ..............1.5 Subject of the agreement ........... 1.5 Protection of the product ............ 1.5 Warranty ................1.5 Warranty claim processing ..........1.5 Liability ................1.6 Product modiﬁ cations or improvements ......1.6 Particular restrictions ............
Page 4 Table of contents EMERGENCY SHUT-OFF ..........2.11 Acoustically indications ............2.11 Danger of burns ..............2.11 Accident hazard ..............2.11 Hazardous soldering vapors ..........2.11 Instructions from other suppliers ........2.11 EMC instructions ..............2.11 Disposal instructions .............. 2.12 General remarks ..............2.12 3.0 Quick Reference Guide Installation ................
Page 5 Table of contents Select Language ..............3.17 Select Contrast ............... 3.18 Select contrast ..............3.18 Protocol printout ..............3.19 Immediate Printout ............. 3.19 Interval printing ..............3.19 4.0 Prior to Operation Transportation ................ 4.3 Transportation instructions at the packaging ..... 4.3 Unpacking and controlling the parts of delivery .....
Page 6 Table of contents Menu Structure ............... 5.7 System Screen ..............5.8 Parameter Screen .............. 5.8 System Service Screen ............5.8 Measurement Screen ............5.8 Program Screen ..............5.8 Turn the System on and off ............ 5.9 Turn the System on ............5.9 The System Screen ............
Page 7 Table of contents 7.0 Measurement Recording a Process Curve ........... 7.3 Record a Process Curve ............ 7.4 Load a Process Curve ............7.5 Analyze a Process Curve ........... 7.6 Save a Process Curve ............7.7 Select a Place ..............7.8 Overwrite a Process Curve ..........
Page 8 Functional description ............11.5 Intended use ..............11.5 Conformity according to EC machinery directive ....11.5 Operation conditions ............11.5 Application sample at soldering system 548.04 ....11.6 Used norms ................11.7 Assembly of a ground connection ........11.8 Safety instructions ..............11.9 Assembly of the conveyor extension .........11.9 Disposal instructions ............11.12...
Page 9 Assembly of a ground connection ..... 11.8 conveyor extension TFV 200 ..... 11.4 Assembly of the conveyor extension ..11.9 Dimenstions of the soldering system 548.04 Assignment of utilization rights ....1.6 with conveyor extension TFV 200 ..... 11.4 Dismounting and mounting ......9.19 of the Transport Control ......9.22...
Page 10 Index Load a Program ......3.11, 5.18, 6.4 Final checkup ........3.6, 4.11 Functional description........ 11.5 Mains Filter ........9.26, 10.6 Function Keys ..........5.6 Mains Switch .......3.5, 4.10, 5.5 Mandatory sign ..........2.4 Manual ............1.7 General ............2.3 Measurement Screen ........5.8 General provisions........1.6 Measurement System........
Page 11 Index Parts of delivery ...........4.4 Protocol printout .........3.19, 8.4 Pin Conﬁ guration Parallel Interface ...10.3 Immediate Printout ........8.4 Plan of Diagnosis.........9.6 Power Unit ..........9.21 Recording a Process Curve....3.13, 7.3 Power unit 232.01........10.5 Relieved cleaning work........9.4 Preservation and storage of the system ..4.13 Remaining risks ...........2.5 Preserving the system .......4.13 Principle ............5.4...
Page 12 Index Technical Data ...........1.10 Technical description ........5.3 Temperature Sensor ........9.13 Text symbols ..........2.4 Thermocouple sensor ........ 11.3 Thermo measuring modul 236.02....10.4 Transportation ..........4.3 Transportation instructions at the packaging ..........4.3 Transport Control ........9.22 Transport Motor .........9.17 Turn the heaters on and off ......3.9 Turn the heating system on ......6.6 Turn the System off ........6.6 Turn the System on ......3.7, 6.3...
Page 13: 1.0 Preface
1.0 Preface Table of contents Introduction......... . 1.3 Proper use .
Page 14 1.0 Preface Page 1.2...
Page 15: Introduction
1.0 Preface Introduction Dear User This operating and maintenance manual (further just referred to as operating manual) has been written for the authorized user. Basic knowledge in SMD soldering methods are assumed. This operating manual contains important information on how to ope- rate your Reﬂ...
Page 16: Proper Use
1.0 Preface Proper use The Reﬂ ow-System is intended and designed only for gluing chips and for soldering circuit boards with SMD components. Any other use is considered to be not ac cor ding to the intention and therefore improper. All con se quences arising from improper use are the responsibility of the user.
Page 17: Utilization Rights
For greater systems you can order a service from SEF. Please use the fax page in the chapter "9.0 Trouble Shooting". Page 1.5...
Page 18: Liability
General provisions By giving away, rental and loan of the product the SEF Roboter GmbH must be informed, if not the war- ranty expires. Assignment of The general terms and conditions of SEF Roboter utilization rights GmbH apply.
Page 19: Informations About This Operating Manual
1.0 Preface Informations about this operating manual This operating manual should explaine the erecting, pro-gram- ming, using and maintenance of the system. It should be usefull in you work with the system. The manual is devided in different chapters: Chapter 1: Introduction This chapter informs you on intended use and utilization rights and technical data.
Page 20 1.0 Preface Chapter 7: Measurement How to connect the sensors to the circuit board and how to analyis, store, load and print a process curve. Chapter 8, System Settings In this chapter we explain how to change the basic set- ting.
Page 21: Important Symbols Contained In The Operating Manual
1.0 Preface Important symbols contained in the operating manual For an easy reading and ﬁ nding in this operating manual we have identiﬁ cated some importent text parts for you. To be found before explanations, information regar- ding better handling or the system, or before cross- references referring to other text passages in this operating manual.
Page 22: Technical Data
16 A CEECON plug Operation capacity: approx. 6,8 KW Air circulation capacity: approx. 900 m Air extraction capacity: ap prox. 180 m Controler: SEF 68070 µP-controler Memory: battery buffered RAM Capacity: 120 Soldering/Gluing programs Output: LCD display or parallel printer interface...
Page 23: 2.0 Safety Instructions
2.0 Safety Instructions Table of contents General..........2.3 Important symbols contained in the operating manual .
Page 24 2.0 Safety Instructions Page 2.2...
Page 25: General
2.0 Safety Instructions General This system has been designed and constructed according to the latest technology. However, there is a risk of danger if the system is used improperly or not according to the instructions. The operating manual serves to ensure proper and secure ope- ra ti on with and at the system.
Page 26: Important Symbols Contained In The Operating Manual
2.0 Safety Instructions Important symbols contained in the operating manual The section „Pictograms at the system“ in this chapter deals with the explanation of warning signs ﬁ xed at the system. The fol lo - wing warning and information symbols shall draw your attention the the safety instruction texts.
Page 27: Defi Nitions
2.0 Safety Instructions Deﬁ nitions Remaining risks are not obvious risks caused by the system . Remaining risks Even though, the system has been designed and constructed according to the latest technology and the generally recognized rules regarding technical safety, remaining risks can not be com- pletely excluded, even if the system is used properly.
Page 28: Accident Prevention Rules
2.0 Safety Instructions Accident Prevention Rules Accident prevention rules are to be followed. Familiarize yourself with the accident prevention rules and other international safety regulations valid in your country. Especially follow the safety instructions regarding ﬁ rst aid, handling of elec- trical equipment, soldering methods and handling nitrogen.
Page 29: Operation Of System
2.0 Safety Instructions Operation of system The system has to be operated by authorized and trained per- General safety son nel only. The personnel must be healthy and must not have instructions taken any medication or other agents decreasing the reaction time.
Page 30: Operator Position
2.0 Safety Instructions Operator position Regarding the safety distances and working areas, the system corresponds to the relevant German accident prevention regulations. The working areas of the system are deﬁ ned as follows: Turning on the system and feeding zone Opening and closing the hood and for service and maintenance work Programming area...
Page 31: Symbols At The System
2.0 Safety Instructions Symbols at the system When handling and operating this system always keep your own General safety in mind. Note and follow the information and instructions in this operating manual and especially the ones in these chap- ter. Inform all other operators about the safety instructions and other relevant instructions.
Page 32: Mounting, Dismounting, And Maintenance
2.0 Safety Instructions Mounting, dismounting, and maintenance Mounting, dismounting and maintenance of the system is only allowed to be conducted by qualiﬁ ed, authorized, and trained personnel. For any work regarding mounting, dismounting, remounting, starting operation, changeover and adjustment, the instructions as provided in this operating manual are to be fol- lo wed.
Page 33: You Should Know And Observe The Following
2.0 Safety Instructions You should know and observe the following In case of emergency the soldering system will be shut off im- EMERGENCY SHUT-OFF me dia te ly with the mains switch. Additional for indication of a fault function an acoustic indication Acoustically sounds: indications...
Page 34: Disposal Instructions
2.0 Safety Instructions Disposal instructions The system contains and processes materials and operating supplies that might harm the environment when disposed of. The owner is responsible that these materials and substances are disposed of in compliance with the relevant legal re gu - la ti ons.
Page 35: 3.0 Quick Reference Guide
3.0 Quick Reference Guide Table of contents Installation ......... . . 3.3 Unpacking .
Page 36 3.0 Quick Reference Guide Page 3.2...
Page 37: Installation
3.0 Quick Reference Guide Installation This quick reference guide is for the skilled user and shows in verry short steps how to erect, install and operate the system. You will ﬁ nd the detailed description in the respect chap ters of this operating manual.
Page 38: Exhaust Air Connection
3.0 Quick Reference Guide Exhaust Air Attention, danger Con nec tion Soldering vapors are hazardous to your health. Therefore, observance of the safety and processing instructions of the soldering paste manufacturer is required. Connect your system to your internal exhaust air system or to an airwasher station.
Page 39: Mains Switch
3.0 Quick Reference Guide The system is designed with a parallel printer interface. Interface Please note, that you are using an correct ESD-cable and that you are only connecting the interface plug while the sys- tem is tur ned off. In the chap ter "10.0 Tech ni cal Ap- pen dix, Pin con nec tion"...
Page 40: Final Checkup
3.0 Quick Reference Guide Final checkup Prior to turning the system on and to start operation, you should conduct all following ﬁ nal checkups and to answer all questions with “yes”: Did you read and understand the chapter "2.0 Safety instructions”...
Page 41: Turn The System On And Off
Turn the main switch to <ON>. On the LCD-Display you will get the system information. SEF GmbH Reﬂ ow-System 548.04 (c) SEF GmbH 2004 Rev. 1.0 The system screen appears. The System Screen READY 210°C HEATER 1 V = 20 cm/min.
Page 42: Enter New Process Parameters
3.0 Quick Reference Guide Enter new Process Parameters The setting of the parameters is realized in the menu for the set tings. Create a Soldering Press <Settings> for parameter setting in the system or Gluing Proﬁ le screen. READY 210°C HEATER 1 V = 20 cm/min.
Page 43: Enter The Ir Value
3.0 Quick Reference Guide The radiator in the preheating zone can turned on and off. You Enter the IR value can enter a value between 0 and 5. With a value of "0" the is turned off and you only use the sy stem with con vec tion. Enter a new value with the <...
Page 44: Save A Program
3.0 Quick Reference Guide Save a Program The parameters can be stored in a program in the battery buffered RAM and loaded every time back. Press in the system screen <Program> for program handling. You can scroll the directory with < > and < >. Select the right place.
Page 45: Load A Program
3.0 Quick Reference Guide The parameters for a soldering or gluing process can be loaded. Load a Program Press in the system screen <Program> for program handling. You can scroll the directory with < > and < >. Select the program. Conﬁ...
Page 46: Program Printout
3.0 Quick Reference Guide Program Printout The current parameters could be printed out for documentation. Please note, that you are using an correct ESD-cable and that you are only connecting the interface plug while the system is tur ned off. In the chap ter "10.0 Tech ni cal Ap pen dix, Pin con nec tion"...
Page 47: Recording A Process Curve
3.0 Quick Reference Guide Recording a Process Curve For ﬁ nding optimal temperature proﬁ les and for documentation for quality assurance, the Reﬂ ow System offers you the pos si - bi li ty of recording process curves. The process curves can be printed out with a serial printer.
Page 48: Load A Process Curve
3.0 Quick Reference Guide Load a Process You can analyse a process curve with the function display. Curve Before using the process curve you must load it. Press in system screen the function key <Measure> for measurement. Select the right process curve with < > and < >. Conﬁ...
Page 49: Save A Process Curve
3.0 Quick Reference Guide The last recorded process curve is saved on the place "00" with Save a Process the name"Backup". For a later analysing or using you must save Curve the process curve on another place. Press in system screen the function key <Measure>...
Page 50: Print A Process Curve
3.0 Quick Reference Guide Print a Process Just recorded or loaded process curves can be printed out. Curve Take care that the printer is ready and supplied with pa- per inside of the printer. The pin-connection of the plug and the interface protocol you will ﬁ nd in the chap ter "10.0 Tech ni cal Appendix, Pin Connection".
Page 51: Language Selection
3.0 Quick Reference Guide Language Selection The System is available with a German and your special language text version. You have the possibility to get the text in your special language. Press in the system screen <System> for system Select Language setting.
Page 52: Select Contrast
3.0 Quick Reference Guide Select Contrast The contrast of the system display can be changed. By dif fe rent angles of view it is useful to change the contrast of the display Select contrast Press in the main screen <System> for system set- ting.
Page 53: Protocol Printout
3.0 Quick Reference Guide Protocol printout The current machine conditions and parameters could be printed out for documentation on a serial printer. You have the following possibilities for printing out: Immediate print Interval print The interval time could be entered. Please note, that you are using an correct ESD-cable and that you are only connecting the interface plug while the system is...
Page 54 3.0 Quick Reference Guide Page 3.20...
Page 55: 4.0 Prior To Operation
4.0 Prior to Operation Table of contents Transportation ........4.3 Transportation instructions at the packaging .
Page 56 4.0 Prior to Operation Page 4.2...
Page 57: Transportation
4.0 Prior to Operation Transportation The system is delivered either by a forwarding agent in part- Transportation ly assembled conditions in a special packaging or by the SEF in struc tions at the service. pac kaging Please note the instructions at the packaging.
Page 58: Unpacking And Controlling The Parts Of Delivery
4.0 Prior to Operation Unpacking and controlling the parts of delivery Parts of de li ve ry You have received a Soldering System. For all additional deliveries please refer to the delivery note. Unpacking the system securely. Unpacking the system Attention, accident hazard The system weights is approx.
Page 59: Connecting The System
4.0 Prior to Operation Connecting the System The soldering system is designed as a table system. The table must must be designed for the weight. We recommend to take a lon ger table for a ﬁ lling area next to the soldering system. Attention, risk of breakage The system weights is approx.
Page 60: Dimensions Of Thesoldering-System
4.0 Prior to Operation Dimensions of the Soldering-System Air discharge nozzle Diameter 60 mm power connector 400 VAC 50 Hz 16 A, 3 phases approx. 250 approx. 640 1000 approx. All dimensions in millimeter (mm) Page 4.6...
Page 61: Connections At The System
4.0 Prior to Operation Connections at the Sy stem The System has a 400V/16A CEECON-plug. This connection Electrical cable has a length of 2 m. Connection Attention, Danger Before switching on the system, take care that the elec- tri cal ly power and fuses are aggreing with the connection values.
Page 62: Exhaust Air Connection
4.0 Prior to Operation Exhaust Air Attention, danger Connection Soldering vapors are hazardous to your health. Therefore, observance of the safety and processing instructions of the soldering paste manufacturer is required. Connect your system to your internal exhaust air system or to an airwasher station.
Page 63: Mount The Slip
4.0 Prior to Operation The system can additional added with a slip. You can use it as Mount the slip an ex ten si on for the cooling zone or as a slip. The slip has two different mounting angles. Extension for the Place the slip with the straight side on the both cooling zone...
Page 64: Interface
4.0 Prior to Operation Interface The system is designed with a serial and a parallel interface. Please note, that you are using a correct ESD-cable and that you are only connecting the interface plug while the system is tur ned off. In the chap ter "10.0 Tech ni cal Ap pen dix, Pin con nec tion"...
Page 65: Final Checkup
4.0 Prior to Operation Final checkup Prior to turning the system on and to start ope ra ti on, you should conduct all following ﬁ nal checkups and to ans wer all questions with “yes”: Did you read and understand the chapter 2 “Safety instructions”...
Page 66: Dismounting The System
4.0 Prior to Operation Dismounting the system For a possible dismounting of the system, e.g. if it has to be mo ved to another location or prepared for disposal, please note and observe the following steps. Electrical connection Turn the main switch to “OFF”. Disconnect the power supply from the system.
Page 67: Preservation And Storage Of The System
4.0 Prior to Operation Preservation and storage of the system To prepare the system for vacation time or for prolonged out- System preparati- of-operation period please observe the following: on for vacation Turn the system off with the main switch. Clean the system as described in the chapter "9.0 Maintenance”.
Page 68 4.0 Prior to Operation Page 4.14...
Page 69: Operation Of Systems
5.0 Operation of System Table of contents Technical description ........5.3 The Soldering System .
Page 70 5.0 Operation of System Page 5.2...
Page 71: Technical Description
5.0 Operation of System Technical description The soldering system is designed as an table system. Operati- on and programming are conducted centrally via the operating panel. All parameters are displayed on a LCD. The integrated measuring system In case of emer gen cy, the system can be shut off com ple te ly with the main switch.
Page 72: Principle
5.0 Operation of System The multi heating chamber includes 3 zones. The preheating zone, the plateau zone and the peak zone. The temperature of the air, the value of the IR radiator and the con veyor speed are free ad ju sta ble. A temperature sensor in the heating chamber is measuring the tem pe ra ture for a con ti nious ly regulation.
Page 73: The Operating Panel
5.0 Operation of System The Operating Panel The operating panel is ﬁ tted into the systems front area. The Elements for Operating LCD Display Selection block Function keys On the operating panel you will ﬁ nd the LCD-Display for the gra phi cal ly displaying the programming and the system para- meters.
Page 74: Function Keys
5.0 Operation of System < > and < >-Keys With the < > and < > you change the process parameters and you can scroll the menue point. For example in the directory for selecting a program. For the selection of different operating function there are 4 func- Function Keys tion keys under the LCD.
Page 75: Menu Structure
5.0 Operation of System Menu Structure The operting of the soldering system will be done with the operating panel. All ope ra ting-re le vant in for ma ti on is dis play ed on the LCD display. In order to op ti mal ly utilize the dis play po ten ti al, without making operation un ne ces sa ri ly dif ﬁ...
Page 76: System Screen
5.0 Operation of System System Screen READY 210°C HEATER 1 V = 20 cm/min. Prg.: 03 Settings Program Measuring Sy stem Parameter Screen SETTINGS Air temp: IR : Conveyer: 15 cm/min. Temp Conveyer Print Program Screen PROGRAM >> 01 Löten <<...
Page 77: Turn The System On And Off
System on Turn the main switch to <ON>. On the LCD-Display you will get the system information. SEF GmbH Reﬂ ow-System 548.04 (c) SEF GmbH 20047 Rev. 1.0 The system screen appears. The System Screen READY 210°C HEATER 1 V = 20 cm/min.
Page 78: Information Of The System Screen
5.0 Operation of System Information of the Value of the System status Temperature in System Screen IR-Radiator the peak zone READY 210°C HEATER 1 V = 20 cm/min. Prg.: 03 Settings Program Measuring Sy stem Status of Conveyer Food line Program Heaters speed number...
Page 79: Open The Cover
5.0 Operation of System The System cover is secured against a undeliberate open with Open the Cover two fasteners. You can open the cover with the delivered square wrench. Attention, danger of burns During the production process, the heating chamber is very hot due up to 525°C (980 °F).
Page 80: Parameter Setting
5.0 Operation of System Parameter Setting The Reﬂ ow-System is delivered with gluing and soldering pro- grams. You can load a program to create or modify a new pro- gram. The setting of the parameters is realized in the menu for the settings.
Page 81: Enter The Values
5.0 Operation of System You can change the temperatures of the air, the value of the ra dia tor IR1 and the transport speed. SETTINGS Air temp: IR : Conveyer: 15 cm/min. Temp Conveyer Print Press the function key <Temp>. Enter the Values The cursor jumps to the ﬁ...
Page 82 5.0 Operation of System You can change the conveyor speed. In the following table you will ﬁ nd the recommended speeds for the different process times: Process time: speed: approx. 3 min. 20 cm/min. approx. 3,5 min. 17 cm/min. approx. 4 min. 15 cm/min.
Page 83: Parameter Printout
5.0 Operation of System Parameter Prin tout The current parameters could be prin ted out for documentation on a serial printer. SETTINGS Air temp: IR : Conveyer: 15 cm/min. Temp Conveyer Print Please note, that you are using an correct ESD-cable and that you are only connecting the interface plug while the system is tur ned off.
Page 84 5.0 Operation of System The topical reﬂ ow parameters can be stored in a program in the battery buffered RAM and loaded every time back. You can store up to 16 different pro grams. A soldering program includes: Temperature of the air Valuer of the radiator in the pre heating zone Transport speed The current parameters of the Systems could be saved in a...
Page 85: Abort
5.0 Operation of System The program can be stored in the battery buffered RAM and loaded every time back. The places 1 and 2 are examples for programs which can be used and overwritten. Select a Place PROGRAM >> 01 Löten <<...
Page 86 5.0 Operation of System The parameters for a soldering or gluing process can be loaded as an complete program from the battery buffered RAM. 14 programs can be loaded: Number 1 - 2: examples for soldering or gluing programs. Number 3 - 16: Free places Press in the system screen <Program>...
Page 87 5.0 Operation of System Any program stored can be deleted, if no longer needed. Press in the system screen <Program> for program Delete a Pro gram handling. READY 210°C HEATER 1 V = 20 cm/min. Prg.: 03 Settings Program Measuring Sy stem On the display the program screen appears.
Page 88: Program Printout
5.0 Operation of System The current parameters could be prin ted out for documentation on a parallel printer. Program Printout Press in the system screen <Program> for program handling. READY 210°C HEATER 1 V = 20 cm/min. Prg.: 03 Settings Program Measuring Sy stem...
Page 89: 6.0 Production
6.0 Production Table of contents Start the Production ..............6.3 Turn the System on ...............6.3 Load a Program ................6.4 Program Selection .................6.4 Process Documentation ..............6.5 Parameter Printout ................6.5 Turn the System off ...............6.6 Stop or change the Production ............6.6 Turn the heating system on ............6.6 Important informations for the production ........6.6 The circuit board remained inside the system .......6.7 Open Covers .................6.7...
Page 90 6.0 Production Page 6.2...
Page 91: Start The Production
Turn the main switch to <ON>. System on On the LCD-Display you will get the system information. SEF GmbH Reﬂ ow-System 548.04 (c) SEF GmbH 2004 Rev. 1.0 The system screen appears. READY 210°C HEATER 1 V = 20 cm/min.
Page 92: Load A Program
6.0 Production When the system is turned on, the program stored last will be loaded automatically. If you do not want to use that program you have to load a different one. 16 programs can be loaded: Number 1 - 2: examples for soldering or gluing programs Number 3 - 16:...
Page 93: Process Documentation
6.0 Production Process Documentation The current parameters could be prin ted out for documentation on a serial printer. SETTINGS Air temp: IR : Conveyer: 15 cm/min. Temp Conveyer Print Please note, that you are using an correct ESD-cable and that you are only connecting the interface plug while the system is tur ned off.
Page 94: Turn The System Off
6.0 Production Stop or change the Production After the circuit board have been soldered or glued in the sys- tem and the production run is completed, you can end the pro- duction either and turn the system off or you can load a new pro gram and start producing again.
Page 95: The Circuit Board Remained Inside The System
6.0 Production The circuit board remained inside the system If a circuit board remained inside the system, e.g. got stuck in the conveying system, you can open and close the system cover and the cover of the heating chamber. Attention, danger of burns During the production process, the heating chamber is very hot due up to 525°C (980 °F).
Page 96 6.0 Production Page 6.8...
Page 97 7.0 Measurement Table of contents Recording a Process Curve ......7.3 Record a Process Curve ....... .7.4 Load a Process Curve .
Page 98 7.0 Measurement Page 7.2...
Page 99: Measurement
7.0 Measurement Recording a Process Curve High quality reﬂ ow soldering which is gentle of the material is only pos si ble, if you measure the temperature which is ef fec ting on the PCB. The real temperature curve of a PCB ensures of the heating capacity, the heating conduction, and the ab sorp ti ons cha rac te ri stic of the PCBs material and their components.
Page 100: Record A Process Curve
7.0 Measurement Record a Process Mount the sensor on the PCB. Curve Put the PCB and the measuring sensor adapter on the transport system. Push the connector of the sensor in the plug (3) on the feeding side of the system. After the PCB moved into the heating chamber press <Measure>, to start the recording.
Page 101: Load A Process Curve
7.0 Measurement You can analyse a process cruve with the function display. Load a Process Before using the process curve you must load it. Curve Press in system screen the function key <Measure> for measurement. IR 4 NOT READY 210°C HEATER 1 V = 20 cm/min.
Page 102: Analyze A Process Curve
7.0 Measurement A recorded process curve can be analyzed. The electronic will add a vertical line additionaly to the process curve. Infoﬁ eld vertical line Analyze a Process You can move this vertical line in the recorded procress curve. Curve In the Infoﬁ...
Page 103: Save A Process Curve
7.0 Measurement The last recorded process curve is saved on the place "00" with Save a Process the name"Backup". For a later analysing or using the process Curve curve you must save it on another place. Up to 16 process curves can be stored. The places 1- 2 are preset for master curves.
Page 104: Select A Place
7.0 Measurement Select a Place You can scroll the directory with < > and < >. Select the right place. The arrows >> << are marking the place. Conﬁ rm the place with the function key <Save>. With <Enter> you overwrite the process curve on this Overwrite a place.
Page 105: Print A Process Curve
7.0 Measurement Just recorded or loaded process curves can be printed out. Print a Process Curve Please note, that you are using an correct ESD-cable and that you are only connecting the interface plug while the system is tur- ned off. In the chap ter "10.0 Tech ni cal Ap pen dix, Pin con- nec tion"...
Page 106 7.0 Measurement Page 7.10...
Page 107 8.0 System Settings Table of contents Language Selection ................ 8.3 Select Language................8.3 Protocol printout ................8.4 Immediate Printout ................. 8.4 Enter Interval time ................8.5 Select Contrast ................8.6 Select Printer Type ................. 8.7 Select printer .................. 8.7 System Service................8.8 Page 8.1...
Page 108 8.0 System Settings Page 8.2...
Page 109: System Settings
8.0 System Settings Language Selection The System is available with a German and your special language text version. You have the possibility to get the text in your special language. Select Language Press in the system screen <System> for system setting.
Page 110: Protocol Printout
8.0 System Settings Protocol printout The current machine conditions and parameters could be printed out for documentation on a parallel printer. You have the following possibilities for printing out: Immediate print Interval print The interval time could be entered. Please note, that you are using an correct ESD-cable and that you are only connecting the interface plug while the system is tur ned off.
Page 111 8.0 System Settings In the protocol printout you can select intervall time between 0 and 999 minutes. SYSTEM SETTINGS Language: English Con trast + Operating Hour: 11:50:32 Protocoll printout: 1min Contrast - Printer type: Epson Language Report Printer Service Press <Report> for setting the intervall time. The cursor jumps into the ﬁ...
Page 112: Select Contrast
8.0 System Settings Select Contrast The contrast of the system display can be changed. By dif fe rent angles of view it is useful to change the contrast of the display Press in the main screen <System> for system set- ting.
Page 113: Select Printer Type
8.0 System Settings Select Printer Type The print out of process parameters, process curves and program data can be printed on different printers via the parallel port. You can select the following printers in the system: HP colour printer Epson Printer Press in the system screen <System>...
Page 114: System Service
System Service In the system service menu special system settings could be changed. The changing of this settings can only be done through the SEF service. This menu is secured with a pass- word. Press <System> for system setting. IR 4 NOT READY 210°C...
Page 115: 9.0 Maintenance
9.0 Maintenance Table of contens Cleaning intervals ........9.3 Relieved cleaning work.
Page 116 9.0 Maintenance Page 9.2...
Page 117: Cleaning Intervals
9.0 Maintenance Cleaning intervals Cleaning what with what when operating panel moist cloth if required cover fans brush if required maschine body water and washing if required up liquide / spirit slide bars of the moist cloth if required transport system inspection min.
Page 118: Relieved Cleaning Work
9.0 Maintenance Relieved cleaning work Cleanings with wa- For the following cleaning works do not use rough cleaning ter and washing up agents. Use only warm water with washing up liquide. liquide or spirit Clean the operating panel with cloth and water with washing up liquide.
Page 119 9.0 Maintenance Open covers For cleaning works the machine hood and the heating chamber could be open and closed by hand. Attention, danger of burns During the production process, the heating chamber is very hot due to the radiator temperatures of up to 525°C (980 °F).
Page 120: Plan Of Diagnosis
Is the mains switch Turn mains switch off? Mains fuse okay? Check or exchange the fuse. Not repairiable. Call SEF service. System doesn´t Switched “Heat 0”? Press the heat. <Enter>-key. Fuses for the heating Check or ex- circuit 1 - 3 okay? chan ge the fuses.
Page 121 Check and change the power board. Has any sensor a Locate and change temperature about the sensor. 0 or 558°C? Not repairiable. Call SEF-Service. Servicestation SEF Roboter GmbH: Tel.: 0049 (0)4136 / 909-0 Fax: 0049 (0)4136 / 909-22 Page 9.7...
Page 122: The Electronic Of The Soldering System
9.0 Maintenance The Electronic of the Soldering System The electronic of the System is mounted very serviceable and is separated as following: Mains ﬁ lter Operating panel Power units Measuring input Th operating panel is mounted at the front side. All other parts are ac ces si ble at the rear side.
Page 123: Change The Defect Radiator
9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 124 9.0 Maintenance 12. Move the machine cover down that you can install the two chains. 13. Close the machine cover. 14. Connect the unit to the power supply again and switch on the unit. Page 9.10...
Page 125 9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 126 9.0 Maintenance 11. Place the new heating elements in the heating cham- ber. 12. Connect the lustre terminal of the heating elements in the plugs on the power unit. 13. Fixed the heating elements with a plate in the heating chamber.
Page 127 9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 128 9.0 Maintenance 10. Place the temperature sensor. 11. Connect the sensor in the mounting clamp. 12. Connect the lustre terminal of the sensor in the plug on the front panel. 13. Place the front panel back into the system and ﬁ x it with the four screws.
Page 129 9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 130 9.0 Maintenance 11. Dismount the blower from the plate. Take care with the following works on it, that you don't jam the fan-wheel or damage. 12. Fixe the new blower on the plate. Adjust the shaft of the blower to a free rotation. 13.
Page 131 9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 132 9.0 Maintenance 15. Mount the driving chain on the driving gear of the motor. 16. Fix the motor with the screws. The drive-chain should have a working range of approximately 0,5 17. Connect the plug to the motor. 18. Install the transport system with the 4 screws in the ground rack.
Page 133: Dismounting And Mounting The Complete Transport System
9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 134 9.0 Maintenance 11. Remove the connection plug from the motor. 12. You can now replace the transport system with the assistence of a second person. 13. Connect the plug to the motor. 14. Install the transport system with the 4 screws in the ground rack.
Page 135 9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 136: Dismounting An Mounting Of The Transport Control
9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 137 9.0 Maintenance 13. Loosen and remove the screws from the angled bra- cket of the photocell. 14. Remove the defective photocell. 15. Replace the new photocell in the bracket. Fasten with the screws. 16. Place the connector of the new photocell into the plug.
Page 138: Change The Operation Panel
9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 139 9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 140 9.0 Maintenance Caution, Danger for your life In the system there are some parts with mains power. By mainte nance and ser vice pro ce du res turn the entire system off, shut off from mains by re mo ving the mains plug.
Page 141 10.0 Technical Appendix Table of contents Pin Conﬁ guration Parallel Interface ..........10.3 Over View of the Electronic ............10.4 Thermo measuring modul 236.02 A0 ...........10.4 Operating panel 236.01 B1............10.4 Power unit 271-02 A9 ..............10.5 Mains ﬁ lter 271-01 A9 ..............10.6 Power board 238-01 A1 ..............10.7 Page 10.1...
Page 142 10.0 Technical Appendix Page 10.2...
Page 143: Pin Confi Guration Parallel Interface
10.0 Technical Appendix The System has a parallel in ter face for a printer. The interface is located at the side of the ope ra ting panel. The in ter face plug is secured with a special ESD cap. Please note, that you only use special ESD-cable.
Page 144: Over View Of The Electronic
10.0 Technical Appendix Over View of the Electronic Operating panel 236.01 B1 Thermo measuring modul 236.02 A0 Page 10.4...
Page 145: Power Unit 271-02 A9
10.0 Technical Appendix Power unit 271-02 A9 Page 10.5...
Page 146 10.0 Technical Appendix Mains ﬁ lter Page 10.6...
Page 147: Power Board 238-01 A1
10.0 Technical Appendix Power board 238-01 A1 Page 10.7...
Page 148 10.0 Technical Appendix Page 10.8...
Page 149 TFV 200 ..........11.4 Functional description..............11.5 Intended use .................11.5 Conformity according to EC machinery directive......11.5 Operation conditions..............11.5 Application sample at soldering system 548.04 ......11.6 Used norms ..................11.7 Assembly of a ground connection ..........11.8 Safety instructions ................11.9 Assembly of the conveyor extension ..........11.9 Disposal instructions..............11.12...
Page 150 11.0 Accessories Page 11.2...
Page 151: Thermocouple Sensor
11.0 Accessories 570.70 Temperature measurement system MESY 570.70 (MESY) Measurement Save and real time temperature System measurement system with 3 thermo- couples and USB-interface. Article no. 95.170.070 570.77 Temprature measurement system MESY 570.77 (MESY) Measurement A continuos futher development System of 570.70.
Page 152: Conveyor Extension Tfv 200
11.0 Accessories Conveyor extension TFV 200 Dimensions of the conveyor extension TFV 200 Dimenstions of the soldering system 548.04 with conveyor extension TFV 200 exhaust hose connectiion ∅ 60 mm power connection 400 VAC 50 Hz 16 A, 3 phases ca.
Page 153: Functional Description
The conveyor extension can be upgraded at the SEF soldering systems 548.04 and 548.07. It will be ﬁ xed at the already existing thread bolts for the outlet chute. The electrical connection of the conveyor motor is done parallel to the conveyor motor in the soldering system.
Page 154 The soldering system is designed as a desk system. The at soldering system operation and programming follows via the operation panel 548.04 centrally. All parameters are shown on the LC-display. An integrated measurement system allows the recording of a temperature proﬁ le on a PCB. The process parameters and the temperature proﬁ...
Page 155 11.0 Accessories Basis for the mechanical and electrical construction and design Used norms of the conveyor extension are: EC machinery directive 98/37/EC with its addendums and related norms. For the electrical part of the system is additionally valid: EC low voltage directive (73/23/EEC; EC OJ no. L 077 and 82/C59/02/EEC).
Page 156: Assembly Of A Ground Connection
11.0 Accessories Ground bolt Pull relief Drilling d=6,5mm Drilling d=12,5mm Assembly of a ground connection Side view Circlip Washer Grounding conducotor Tooth lock washer Construcion part Page 11.8...
Page 157 11.0 Accessories Attention, danger of life Safety instructions In the system you will ﬁ nd live parts. Before starting any maintenance or service work, remove the system from the power supply. Otherwise there danger is of life. Attention, danger of burns Wait until system is cooled down before you start your work.
Page 158 11.0 Accessories Soldering system Connecting terminal mains supply board Page 11.10...
Page 159 11.0 Accessories 13. Feed the motor cable through the pull relief into the soldering system. 14. Fix the connecting terminal (1) on the bottom plate of the drawer. 15. Pull out the 2-pin connector X4 (2) of motor cable WS16 from the mains supply board (3). For the following work please observe also the information in the printed circuit diagram on the previous page.
Page 160: Disposal Instructions
11.0 Accessories Disposal instructions The system contains materials and operating supplies that might harm the environment when disposed of. The operator is responsible that these materials and substances are disposed of in compliance with the relevant legal regulations. The following applies to Germany: How these substances and materials must be disposed, is regulated by federal and provincial law.
Page 161 12.0 Notes Page 12.1...
Page 162 12.0 Notes Page 12.2...
Page 163 12.0 Notes Page 12.3...
Page 164 12.0 Notes Page 12.4...
Page 165 12.0 Notes Page 12.5...
Page 166 12.0 Notes Page 12.6...

SEF 548.04 Operating Manual

Table of Contents

1 0 Preface

2 0 Safety Instructions

3.0 Quick Reference Guide

4.0 Prior to Operation

5.0 Operation of System

6.0 Production

7.0 Measurement

8.0 System Settings

9.0 Maintenance

10.0 Technical Appendix

11.0 Accessories

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Summary of Contents for SEF 548.04

Table of Contents