Related Manuals for Raven Sidekick Pro ISO
Summary of Contents for Raven Sidekick Pro ISO
- Page 1 Sidekick Pro™ ISO Installation & Operation Manual P/N 016-0171-509 Rev. E 07/17 E29803 Copyright 2017...
- Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.
-
Page 3: Table Of Contents
Table of Contents Chapter 1 Important Safety Information ................1 Chemical Handling and Safety ............................1 Instructions for Wire Routing ..........................2 Chapter 2 Introduction......................5 System Overview ................................. 5 Injection System Components ............................5 Sidekick Pro™ ISO Features .............................6 Closed Calibration System .............................. - Page 4 Table of Contents Setting the Pump for Field Operation ......................... 47 Sidekick Pro™ ISO Operation ............................48 Product Totals Screen ..............................50 Field Tallies Area ...................................51 Total Tallies Area ..................................51 Area per Hour and Flow Rate Display .......................... 52 Chapter 6 Injection Diagnostics and Troubleshooting ..........53 Product Diagnostics Screen ..........................53 Pump Status...
-
Page 5: Important Safety Information
• If you require assistance with any portion of the installation or service of the direct injection equipment, contact a local Raven dealer for support. When operating the machine after installing the Sidekick Pro ISO, observe the following safety measures: • Be alert and aware of surroundings. -
Page 6: Instructions For Wire Routing
HAPTER • Seek medical attention immediately if illness occurs during or shortly after the use of chemicals. • Fill, flush, calibrate, and decontaminate sprayer systems in an area where runoff will not reach ponds, lakes, streams, livestock areas, gardens, or populated areas. Thoroughly flush or rinse equipment used to mix, transfer, and apply chemicals after use. - Page 7 IMPORTANT SAFETY INFORMATION Harnessing should not have sharp bends Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains •...
- Page 8 HAPTER Sidekick Pro™ ISO Installation & Operation Manual...
-
Page 9: Chapter 2 Introduction
• Cabling required to connect the injection system components and existing ISOBUS • Check valves • Raven ISOBUS product control node for carrier rate control and to relay section status to the Sidekick Pro ISO node. P/N 016-0171-509 Rev. E... -
Page 10: Sidekick Pro™ Iso Features
HAPTER SIDEKICK PRO™ ISO FEATURES CLOSED CALIBRATION SYSTEM Calibrating chemical injection pumps is necessary for accurate chemical injection applications. The Sidekick Pro ISO closed calibration system allows the operator to perform calibration or system tests without catching or handling dangerous chemicals. PRIMING An automatic priming feature ensures the pump is correctly primed and ready for operation when the operator is ready to apply product. -
Page 11: Integrated Motor Control Node
Diagnostics and Troubleshooting for more information on using diagnostics features on a specific console. FLOW MONITORING The CAN integrated Sidekick Pro ISO offers enhanced monitoring of pump operation during chemical injection applications to alert the operator to conditions such as an empty chemical supply tank, low injection pressure, incorrect meter calibration, or issues with the injection pump valves. -
Page 12: Sidekick Pro™ Iso Pump Specifications
HAPTER SIDEKICK PRO™ ISO PUMP SPECIFICATIONS The Sidekick Pro ISO injection pump is a positive displacement, variable speed piston pump used for direct chemical injection applications. (See Figure 3 on page 9 or Figure 4 on page 10) Dimensions 1 (Dual Acting) at 0.750 in Dia. [1.910 cm] Pistons 0.390 in [0.99 cm]... - Page 13 INTRODUCTION FIGURE 3. Sidekick Pro™ ISO Injection Pump Dimensions NOTE: 5-200 oz./min. pump shown. Basic dimensions are the same for 1-40 oz./min. pump. P/N 016-0171-509 Rev. E...
- Page 14 HAPTER FIGURE 4. Sidekick Pro™ ISO Injection Pump Dimensions (Cont.) NOTE: 5-200 oz./min. pump shown. Overall length of 1-40 oz./min. pump is 13.25 inches [33.66 cm]. Sidekick Pro™ ISO Installation & Operation Manual...
-
Page 15: Updates
Updates for Raven manuals as well as several system components are available at the Applied Technology Division web site: www.ravenhelp.com Sign up for e-mail alerts to receive notice when updates for your Raven products are available on the Raven web site. At Raven Industries, we strive to make your experience with our products as rewarding as possible. - Page 16 HAPTER Sidekick Pro™ ISO Installation & Operation Manual...
-
Page 17: Chapter 3 Installation
2. Mount the Sidekick Pro ISO injection module or tank. See page 20. 3. Mount the Sidekick Pro ISO injection pump. See page 20. 4. Plumb the Sidekick Pro ISO pump and injection lines into the main carrier line at point of injection. See page 22. -
Page 18: Initial Plumbing And Point Of Injection
INITIAL PLUMBING AND POINT OF INJECTION • The Raven Sidekick Pro™ ISO injection system pumps chemical into the main carrier line at the point of injection. This point must be on the pressure side of the carrier product pump and should be as close to the boom section valves as possible. - Page 19 “Check Valve Sizing and Selection Chart,” on page 16 to determine proper sizing of the carrier check valve. 5. Install a Raven 12 PSI chemical injection check valve (P/N 333-0011-102) to the injection line in front of the point of injection to prevent back flow to the chemical reservoir.
- Page 20 HAPTER TABLE 1. Check Valve Sizing and Selection Chart Flow Raven Part Inlet Outlet Coefficient Recirculation and Priming Check 333-0011-100 1/2” (F) 1/2” (M) Valve Injection Point 333-0011-102 1/2” (F) 1/2” (M) Check Valve 333-0011-090 1” 1” 333-0011-091 1-1/4” 1-1/4”...
- Page 21 INSTALLATION FIGURE 5. In-Line Mixer and Mixer Assembly Options (D/N 016-0171-579) P/N 016-0171-509 Rev. E...
-
Page 22: Mount The Sidekick Pro™ Iso Pump And Chemical Tank
MOUNT THE SIDEKICK PRO™ ISO PUMP AND CHEMICAL TANK Installation and mounting of the Sidekick Pro ISO injection pump and injection module, or chemical tank, will vary between implements. Use the following sections to help select an appropriate mounting location on the implement. - Page 23 INSTALLATION FIGURE 7. 24 Gallon Injection Module Platform and Tank Dimensions 42” [106.75 28.5” [71.12 cm] FIGURE 8. 50 Gallon Injection Module Platform and Tank Dimensions 24” [61 cm] 4” [10.2 cm] nominal 6.75” [17.15] 3.38” [8.59 cm] nominal 62” [157.5] 26.25”...
-
Page 24: Mount The Chemical Tank
Increase the tubing size • Mount the Sidekick Pro ISO pump so that the line between the injection pump and chemical supply tank is near level with a slight incline to help relieve air bubbles. The line connected to the pump inlet must not raise chemical above 2 ft. - Page 25 INSTALLATION FIGURE 9. Sidekick Pro™ ISO Pump Mounting and Bracket Orientation Pump Outlet Pump Inlet Pump Mounting Bracket NOTE: The pump mounting bracket may be rotated to accommodate mounting to a vertical surface, however, the injection pump must be mounted level with the outlet port perpendicular to the ground. P/N 016-0171-509 Rev.
-
Page 26: Sidekick Pro™ Iso Injection System Plumbing
HAPTER FIGURE 10. Sidekick Pro™ ISO Pump Mounting Bracket Bolt Pattern SIDEKICK PRO™ ISO INJECTION SYSTEM PLUMBING PLUMB THE SIDEKICK PRO™ ISO PUMP PUMP INLET Use 3/4” chemically resistant hose between the chemical tank and injection pump inlet. Do not use hose or tubing that may collapse when a vacuum is applied during pump operation. -
Page 27: Plumb The Sidekick Pro™ Iso Closed Calibration System
INSTALLATION Pump Capacity Hose Size 5-200 oz./min. 1/2” CAUTION Hoses used on the outlet of the injection pump must be re-enforced, chemically resistant hose rated for at least 150 PSI at 100° F [1034 kPa at 66° Avoid product lines longer than 15 ft. [4.5 m] between the pump outlet and the point of injection. Long runs can cause increased pressure in the pump heads which cause the pump to pull more electrical current and may raise the temperature of the injection pump motor and integrated motor control node. -
Page 28: Plumb The Recommended Pump Rinse System
NOTE: Some components of the recommended rinse system may not be available from Raven. The following components may be purchased separately and plumbed as shown in Figure 11 on page 25. •... - Page 29 INSTALLATION FIGURE 11. Recommended Injection System Plumbing with Optional Pump Rinse Tank P/N 333-0011-102 P/N 016-0171-509 Rev. E...
-
Page 30: Isobus And Power Connections
5. Use dedicated bus bars to connect the console and all nodes to the same source for both power and ground. 6. Provide relays to switch power on and off to avoid draining the battery. Raven recommends connecting the console to a clean power source (at relay) and using the vehicle ignition switch to switch the relay. - Page 31 INSTALLATION FIGURE 12. Sidekick Pro™ ISO Injection Pump Cabling with Raven ISO Product Control P/N 016-0171-509 Rev. E...
- Page 32 HAPTER FIGURE 13. Sidekick Pro™ ISO Injection Pump Cabling with John Deere GreenStar Rate Control Sidekick Pro™ ISO Installation & Operation Manual...
-
Page 33: Sidekick Pro™ Iso Canbus Connection
INSTALLATION SIDEKICK PRO™ ISO CANBUS CONNECTION Review the following diagrams for assistance with installation and connection of the injection pump to the CANbus system. NOTE: The high current power and ground lead wires are larger gauge wire than the logic power and ground leads. -
Page 34: Verify Installation Of The Sidekick Pro™ Iso
HAPTER VERIFY INSTALLATION OF THE SIDEKICK PRO™ ISO NOTE: If more than one injection pump is installed on an ISOBUS system, it may be necessary to readdress the motor control nodes on each pump. Refer to Detecting and Addressing the Motor Control Node section on page 31 for assistance with readdressing the ISOBUS motor control nodes. -
Page 35: Detecting And Addressing The Motor Control Node
DETECTING AND ADDRESSING THE MOTOR CONTROL NODE When the system is first powered on after installing a Sidekick Pro™ ISO injection pump, the pump control node will initially be assigned an address of “0” on the ISOBUS. To readdress the Sidekick Pro ISO control node: NOTE: If the node is not detected on the ISOBUS, see Chapter 6, Injection Diagnostics and Troubleshooting, to troubleshoot the control node and ISOBUS system. -
Page 36: Virtual Terminal Calibration
The Product Information screen will display the assigned value and the UT menu icon will display the assigned pump number in the menu. 7. Repeat this process for each Sidekick Pro ISO Injection Pump connected to the system. VIRTUAL TERMINAL CALIBRATION Once installation of the injection system has been verified, and the motor control node is recognized by the ISOBUS UT control console, the Sidekick Pro™... - Page 37 Refer to the specific control console manual for instructions on programming these settings or other calibration information on the console. To access the Raven Product Control screen and begin calibrating the Sidekick Pro™ ISO injection pump: 1. Select the UT display menu.
-
Page 38: Product Home Screen Calibration Settings
• Alarms Setup Screen Calibration Settings section on page 39. Once the calibration settings or values on these screens are configured or set, the Sidekick Pro ISO pump may be controlled with the UT display. PRODUCT HOME SCREEN CALIBRATION SETTINGS The Product Control Home screen display provides access to the following calibration settings for the Raven Sidekick Pro™... -
Page 39: Product Setup Screen Calibration Settings
CALIBRATION When using U.S. units, given a target rate of 75 oz./acre, a target application speed of 11.0 MPH, and a boom width of 85 ft. (1020 in.): × × 11.0 1020 Volume Minute 141.67oz min ⁄ ⁄ ---------------------------------------- - 5940 Thus, the desired rate of 75 oz./acre is within the capacity of the 5 - 200 oz./min. - Page 40 HAPTER 2. Touch the Product Setup icon along the top of the UT display. 3. Refer to the following sections for information on the displayed settings and options. Once all settings have been programmed for the selected pump, proceed to the Sidekick Pro™ ISO Priming and Calibration section on page 43 to test operation of the pump.
- Page 41 Valve Speed Digit. This value controls the response time of the control valve motor. If the valve speed setting is too fast, the valve will over correct and the system may start to oscillate. When operating a Sidekick Pro ISO injection pump, this value has a range from 0 to 9, with 0 being slow and 9 being fast.
- Page 42 To calibrate the pump transducer: NOTE: The following process offers a general overview of calibrating or resetting the Sidekick Pro ISO pump pressure transducer. Refer to the operation manual for the specific control console for detailed navigation and calibration of the pressure transducer or pressure display.
-
Page 43: Alarms Setup Screen Calibration Settings
ALARMS SETUP SCREEN CALIBRATION SETTINGS In addition to the product control capabilities of the Raven ISOBUS product control system, the ISOBUS communication protocol offers excellent error detection capabilities, making it very suitable and reliable for agricultural applications. To access the Alarm Setup screen:... - Page 44 HAPTER 1. Select the Tools icon from the soft keys area on the right side of the Product Control Home screen. 2. Touch the Alarms icon along the top of the display to access the Alarms Setup screen. Refer to the following sections for details on the alarm settings available on the Alarms Setup screen. LOW TANK Enter the volume at which the system will display an alert when the calculated volume of product remaining in the tank drops below the desired value.
- Page 45 CALIBRATION LOW LIMIT The low limit value sets the minimum volume per minute which a product will be applied. If the flow meter drops below this setting, an alert will be displayed on the UT control console. NOTE: The injection pump will maintain the current rate when the Low Limit setting is reached. P/N 016-0171-509 Rev.
- Page 46 HAPTER Sidekick Pro™ ISO Installation & Operation Manual...
-
Page 47: Chapter 5 Operation
O PERATION CHAPTER C H A P T E R 5 SIDEKICK PRO™ ISO PRIMING AND CALIBRATION Before starting application of injected products, perform the following procedures to ensure the system is properly calibrated and ready for chemical application: 1. Verify control console setup 2. -
Page 48: Calibrate The Injection Pump
HAPTER 6. Select the Tools icon and select the diagnostics icon to access the Product Diagnostics screen. 7. Select the Master Switch icon to toggle the master switch to the On position and select the ‘Start Prime’ button from the soft keys area. 8. - Page 49 OPERATION FIGURE 1. Sidekick Pro™ ISO Pump Calibrator Calibration Window Remove Cover Push Plunger Install Down Cover 4. Verify the following conditions are present: Pump pressure less than 12 PSI [82.7 kPa] b. Vacuum pressure for the injected product must be less than 5.5 PSI [37.92 kPa] Injection product pump mode must be set to “CAL/PRI/RNS”...
- Page 50 HAPTER 6. Select the Tools icon and select the diagnostics icon to access the Product Diagnostics screen. 7. Select the Master Switch icon to toggle the master switch to the On position and select the ‘Start CAL’ button from the soft keys area. 8.
-
Page 51: Application Modes And Pump Operation
3. Turn product control on for each of the injected chemical(s) on the control console. 4. Select manual or automatic or Rx pump mode for each Sidekick Pro ISO pump. Refer to the Application Modes section on page 47 for details on each pump mode. -
Page 52: Sidekick Pro™ Iso Operation
Toggle the selected injection pump master switch to off. SIDEKICK PRO™ ISO OPERATION Each Sidekick Pro ISO injection pump may be monitored during field operations via the UT display using the respective Product Control Home screen. 1. Select the UT display menu. - Page 53 OPERATION The Product Control Home screen may be used to monitor operation of each Sidekick Pro ISO direct injection pump connected to the ISOBUS system. The following sections offer a brief description of the information displayed on the Product Control Home screen during field operations.
-
Page 54: Product Totals Screen
HAPTER Calibration Section Screen Tab Alarms Setup Screen Calibration Settings section on page 39 Product Information Screen section on page 55 Product Totals. Select the Product Totals icon to view the volume and area registers for the field or cumulative since the last time the totals were reset. -
Page 55: Field Tallies Area
OPERATION 4. Select the Product Totals icon from the soft keys area to access the Product Totals screen. Field Tallies Area Reset Totals Total Tallies Area Area per Hour Flow Rate NOTE: The Total area and product volume tally are displayed on the Product Control Home screen for reference during field operations. -
Page 56: Area Per Hour And Flow Rate Display
HAPTER AREA PER HOUR AND FLOW RATE DISPLAY The current rate of area covered per hour and the current flow rate for the selected pump control channel is also displayed on the Product Totals screen for reference during field operations. These instantaneous readings may be helpful to troubleshoot or diagnose any issues with the injection or product control system or to quickly verify pump operation during active jobs. -
Page 57: Injection Diagnostics And Troubleshooting
TROUBLESHOOTING PRODUCT DIAGNOSTICS SCREEN The Sidekick Pro ISO direct injection system provides a diagnostics screen which provides data for the equipment operator or a service technician to help diagnose issues encountered with the injection system. To access the pump diagnostics on the UT display: 1. -
Page 58: Pump Status
HAPTER 4. Select the Tools icon from the soft keys area and select the diagnostics icon at the top of the display to access the Product Diagnostics screen for the selected product pump. Pump Status Run Time Data PUMP STATUS The current pump mode is displayed for reference during diagnostic tests. -
Page 59: Product Information Screen
100 indicates the pump is being driven at maximum. Node Temp. The temperature of the Sidekick Pro ISO node is displayed in this area. This value, in conjunction with the motor RPM, may be useful to help determine how hard the pump is being driven. -
Page 60: Motor Control Node Led Status Indicators
Set Pump Number. Selected address for the Sidekick Pro ISO pump. MOTOR CONTROL NODE LED STATUS INDICATORS The Sidekick Pro ISO integrated motor control node displays the status of the injection pump with the following node status indicators. FIGURE 1. LED Status Indicators... -
Page 61: Alarms
Flow Switch State shaft. The calibration switch indicator will flash when a metal object is passed by Calibration Switch State the calibration switch sensor. ALARMS TABLE 2. Sidekick Pro ISO Error Codes Error Description Possible Cause Solution • Difference between actual •... - Page 62 If these connections appear solid, return pump to a local Raven dealer for service. • Injection node not • Verify high current breaker is not tripped. HC Power Alarm connected to high •...
-
Page 63: System Maintenance
Depending upon the type of chemicals used with the Raven injection system, periodic maintenance may be required to ensure proper operation of the injection pump. NOTE: Some chemicals may require daily maintenance of the injection pump. -
Page 64: Check Valve O-Rings
3. Examine the valve assembly o-ring and replace if cut or nicked. These o-rings are made of a chemical resistant compound and should only be replaced with o-rings supplied by a local Raven dealer. 4. Disassemble the check valve assemblies as shown in Figure 1 below. - Page 65 Intake Valve Assembly (P/N 063-0172-504 and (P/N 063-0173-677) Spring Retainer 063-0173-310) (item 3) 1. Push Down 2. Rotate 90° 3. Lift Up Item Description Raven P/N Item Description Raven P/N 107-0171-519 Fitting, Plug Fitting, Plug 107-0171-519 107-0171-955 O-Ring 219-0002-912 O-Ring...
-
Page 66: Pump Cam And Bearing
NOTE: New piston seals are supplied in the Pump Seal Kit (P/N 117-0159-987) available through a local Raven dealer. A complete replacement pump kid (063-0172-924) is available through a local raven dealer. - Page 67 Intake Valve Assembly (17 places) (P/N 063-0173-677) (2 Places) See Figure 1 on page 61 Item Description Raven P/N O-Ring, Viton 219-0002-015 O-Ring, Compound 117965- 219-0007-117 Seal, 3/4” Slipper 219-0000-125 1. Empty product from the chemical supply tank and flush the injection pump with water.
-
Page 68: Seasonal Maintenance And Storage
The seals and o-rings are made of a chemical resistant compound and should only be replaced with o-rings supplied by a local Raven dealer. 7. Inspect the piston for scratches. If the finish is scratched or damaged, replace the piston. - Page 69 SYSTEM MAINTENANCE 3. Remove the intake and discharge valve assemblies from the pump. CAUTION Chemical residue or build up may be present on internal pump components. Wear gloves when servicing internal pump assemblies. 4. Remove the pressure transducer and clean the cavity and transducer body of excess build up. 5.
- Page 70 HAPTER Sidekick Pro™ ISO Installation & Operation Manual...
-
Page 71: Chapter 8 Replacement Parts
R EPLACEMENT PARTS CHAPTER C H A P T E R 8 SIDEKICK PRO INJECTION MODULE PARTS FIGURE 1. Injection Module Components P/N 016-0171-509 Rev. E... -
Page 72: Sidekick Pro™ Iso Pump Replacement Parts
HAPTER SIDEKICK PRO™ ISO PUMP REPLACEMENT PARTS FIGURE 2. Injection Pump Components Plumb to Chemical Tank Plumb to point of injection check Recirculation Check Valve valve (P/N 333-0011-100) Pump Calibrator (Only) (P/N 063-0172-822) Complete Assembly with 3- Pump Pressure Transducer Way Valve (P/N 422-0000-090) (P/N 063-0173-260) -
Page 73: Injection Pump Vacuum Switch
REPLACEMENT PARTS 1. Disable and shutdown any automatic product control features of the Sidekick Pro ISO injection system and turn off the vehicle when replacing the pressure transducer assembly. WARNING Hazardous chemicals may be under pressure even if the pump has not been in service recently. -
Page 74: Injection Pump Flow Monitor Sensor
HAPTER 1. Disable and shutdown any automatic product control features of the Sidekick Pro ISO injection system and turn off the vehicle when replacing the vacuum switch assembly. WARNING Hazardous chemicals may be under pressure even if the pump has not been in service recently. - Page 75 REPLACEMENT PARTS FIGURE 4. Flow Sensor Replacement (P/N 063-0173-492) with Bracket and Hardware Sensor Updated Pump Flow Monitor Stainless Steel Sensor Flat Washer 4. Thread two 5/16” nuts (not supplied) onto a 5/16” bolt (not supplied) to make a gauge tool. The gauge tool will be used to help align the sensor bracket and ensure the sensor body is mounted properly on the pump head.
-
Page 76: Check Valve Assemblies
HAPTER The LED indicator should be flashing while the pump is running. If the indicator light is not flashing, turn the sensor body a few degrees until the LED flashes. NOTE: The line on the sensor body should not be more than 45° off of vertical to ensure maximum sensitivity. - Page 77 REPLACEMENT PARTS TABLE 1. Pump Seal Kit (P/N 117-0159-987) Replacement Parts Description Raven P/N Qty. Seal, Slipper 219-0000-125 O-Ring 219-0007-117 O-Ring 219-0002-015 O-Ring 219-0002-018 O-Ring 219-0002-912 O-Ring 219-0007-011 O-Ring 219-0001-153 Sheet, Installation 016-0171-001 TABLE 2. Check Valve Assembly Replacement Parts...
- Page 78 HAPTER FIGURE 7. Check Valve Spring Retainer Assemblies Discharge Valve Assembly Intake Valve Assembly (P/N 063-0172-504 and (P/N 063-0173-677) 063-0173-310) 1. Press Down 2. Rotate 90° 3. Lift Up Sidekick Pro™ ISO Installation & Operation Manual...
- Page 79 Verifying Installation of the Sidekick Pro Important Safety Information Chemical Handling and Safety Installation Chemical Tank Initial Plumbing and Point of Injection Injection Module Overview Sidekick Pro ISO Pump Verifying Sidekick Pro Maintenance Seasonal Maintenance and Storage Modes.See Application Modes Overview Injection System Components Plumbing...
- Page 80 Index Sidekick Pro™ ISO Installation & Operation Manual...
- Page 81 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
- Page 82 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.