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Summary of Contents for McHale F5400
- Page 1 F5400 Baler Operator Instruction Manual Issue 2 McHale Ballinrobe Co. Mayo, Ireland Tel: +353 94 9520300 Fax: +353 94 9520356 Email: sales@mchale.net Website: www.mchale.net CLT00400_2...
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- Page 3 It is vital to replace defective parts of the machine immediately and to use only genuine McHale spare parts, as these are designed and manufactured to the same standard as the original machine. Spare parts can be obtained from your McHale dealer.
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Page 4: Table Of Contents
McHale F5400 Baler Table of contents Introduction Product information Designated use of the machine Front view Rear view General dimensions & specifications Tractor attachment Machine specifications Tyre specifications General safety Be aware of all safety information Follow all safety instructions... - Page 5 McHale F5400 Baler Machine requirements & preparation Net requirements Care of the net roll Care of the net wrapping system Loading & operating the netter system Net length adjustment setting Automatic lubrication system Gearbox oil Tyre inflation pressures Wheel chocks 6.10...
- Page 6 McHale F5400 Baler Storage 12.1 End of season 12.2 Start of season Troubleshooting 13.1 Troubleshooting overview Certification & Warranty 14.1 Declaration of Conformity 14.2 PDI form 14.3 Change of ownership pre-checks 14.4 Limited Warranty...
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Page 8: Introduction
McHale F5400 Baler Introduction The McHale F5400 Baler has been developed based on years of extensive research and development in the field of round balers. Given proper care and attention, the machine will provide years of reliable and dependable performance. -
Page 9: Product Information
no other equipment or accessories, other than released by McHale, are installed in the machine. The use of any other equipment or accessory is entirely at the owner/operator’s risk. In such cases, unauthorised modifications/changes exclude any liability of the manufacturer. -
Page 10: Front View
McHale F5400 Baler 2.2 Front view No. Machine function Grease points Pick-up wheels Net unit Density clock Rotor duplex chain Chopper unit Pick-up reel... -
Page 11: Rear View
McHale F5400 Baler 2.3 Rear view No. Machine function Oil reservoir tank Drive side Chamber door (tailgate) Bale chamber Drive chain Bale kicker... -
Page 12: General Dimensions & Specifications
Minimum flow rate 30 l/min (6.6 gal/min) (*) May not be available in all countries, check with your McHale dealer for availability in your country. Units are given in both metric and UK imperial values, with the latter shown in brackets. -
Page 13: Machine Specifications
McHale F5400 Baler 2.6 Machine specifications Bale chamber diameter 1.25 m (49”) Bale chamber width 1.25 m (49”) Pick-up width 2.00 m (78”) Net width Max. 1.30 m (51”) Net tying Net length 2,000 m / Max. 4,000 m 2.7 Tyre specifications... -
Page 14: General Safety
McHale F5400 Baler General safety 3.1 Be aware of all safety information Follow all safety precautions and practice safe operation of machinery, at all times. Warning, caution, note & environment messages: When reading this manual, pay particular attention when you see the symbols below i.e. -
Page 15: Store All Items Carefully
McHale F5400 Baler As with all machinery, learn all operations and use controls by reading this manual thoroughly. Do not attempt to let anyone operate this machine without being fully instructed. 3.3 Store all items carefully Store all attachments in a secure and safe manner so as to prevent items from falling. -
Page 16: In The Event Of A Fire
3.9 General safety warnings Read and understand this operator manual before using the machine. If any of the instructions appear unclear do not hesitate to contact your McHale dealer. Only competent persons who have read and fully understood this manual are qualified to operate this machine. - Page 17 McHale F5400 Baler It is the operator’s responsibility to ensure that there is no person in the ‘Danger Zone’ while operating the machine, especially during start up. Before repair or reassembly Safe lifting gear of sufficient capacity must be used for machine assembly.
- Page 18 Maintenance and repair work exceeding the content of this manual should only be carried out by qualified persons or your McHale dealer. When conducting maintenance work tie long hair behind your head. Do not wear a necktie, necklace, scarf or loose clothing when you work near the machine or moving parts.
- Page 19 McHale F5400 Baler During inspection If carrying out an inspection during machine operation within the ‘Danger Zone’ (highly dangerous and NOT recommended!), then there should be a fully trained and competent second person operating both the tractor and machine controls. If at any time the second operator loses sight of the...
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Page 20: Specific Safety Warnings
The recommended maximum working time of hoses should not exceed 5 years. Only use exact specification McHale genuine replacement parts. Do not work on hydraulic systems unless you are qualified to do so. This work should only be carried out by qualified persons or your McHale dealer. -
Page 21: Noise Level
McHale F5400 Baler 4.3 Noise level The European Regulation 86/188/EEC directs employers and employees to control the noise level at work. The noise level at field work may differ according to the tractor, ground, crops and other environmental conditions. -
Page 22: Safety Instruction Decal Locations
McHale F5400 Baler 4.6 Safety instruction decal locations Decals on the front of the machine Decals on the side of the machine... -
Page 23: Safety Warnings & Instructions Explained
Therefore it has to be ensured that all safety warnings and instructions are understood and followed. If any of the decals are damaged or missing, they are available from your McHale dealer. The relevant part numbers are shown in brackets. The decals featured on the machine are displayed with their meanings below:... - Page 24 McHale F5400 Baler Do not dismantle High pressure always (CST00056) Grease daily (CST00060) Do not stand on the platform or elsewhere on the machine when the machine is moving or working (CST00107) Keep clear of pick-up area as long as the engine is...
- Page 25 McHale F5400 Baler Hydraulic accumulator is under high pressure Slowly release hydraulic pressure before carrying out any maintenance (CST00115) Ensure tyre pressure is at 1.38 bar (20 psi) pressure (CST00119) Keep hands out of the crush area between the roller...
- Page 26 McHale F5400 Baler Do not step under the raised tailgate or attempt to do any adjustments on the machine while the tailgate is raised before the safety lock is applied. To avoid injury stay clear of the tailgate while it is being raised and lowered.
- Page 27 McHale F5400 Baler Crush hazard. Keep hands clear of rotating elements. Do not remove the guard while the engine is running. (CST00144) Disconnect the power supply to the control box and turn off the tractor before commencing work on the electrical system or welding on the machine.
- Page 28 McHale F5400 Baler When baling hay, straw or dry material, the handle should be in the UP position. When baling silage, grass or high moisture material the handle should be DOWN. (CST00656) The PTO wide angle joint must never exceed...
- Page 29 McHale F5400 Baler Decal indicating drop-floor operation (CST00728) Decal indicating the locations to be greased regularly and at what intervals in working hours (CST00743) Always lock the chamber door in place before working on the open bale chamber (CST00769) Always use correct specification chain oil for automatic...
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Page 30: Description Of The Serial Number Plate
McHale F5400 Baler 4.8 Description of the serial number plate Width will depend on tyre selection The following is a description of the serial plate meanings: Serial number of the machine Year of manufacture of the machine Model name/number of the machine... -
Page 31: Machine Lifting Guidelines
McHale F5400 Baler 4.9 Machine lifting guidelines WARNING: Machine lifting Only use chains or strapping that are rated for a minimum load of two tonnes (2,000 kg) per chain or strap when using the two lift eye locations on the chassis, shown below ... -
Page 32: Tractor Requirements & Preparation
On flat ground McHale recommends a tractor size of approximately 60 kW. On hilly ground or difficult conditions, an additional 10 to 15 kW is advisable. -
Page 33: Attaching To Drawbar
McHale F5400 Baler 5.3 Attaching to drawbar The drawbar is to be attached so that the machine is horizontal to the ground (See ‘Drawbar adjustment’). Machines are set up for hitching to the tractor drawbar, as shown below. Once the tractor is attached to the drawbar, attach the PTO shaft. -
Page 34: Attaching The Machine To A 540 Rpm Pto
McHale F5400 Baler CAUTION: Release hand brake Always ensure the hand brake has been released before moving the machine on the road or operating in a field. 5.5 Attaching the machine to a 540 rpm PTO All mechanical functions are related to the correct PTO speed. Follow the instructions as supplied with the PTO unit for correct assembling of the PTO shaft to the tractor (See ‘PTO shaft adjustment &... -
Page 35: Connecting The Control Box
McHale F5400 Baler ½” male quick-release for door close (max. flow 70 l/min) ½” male quick-release for pick-up reel up (drop floor up) ½” male quick-release for pick-up reel down (drop floor down) Hydraulic-brake coupling (or two air-brake couplings), if brakes are fitted... -
Page 36: Machine Requirements & Preparation
A general rule to follow is to apply the amount of net that will maintain the bale size. The maximum bale size recommended is a 1.27 m diameter bale. McHale recommend the use of a net roll which meets the following specifications: Material: High quality, high density polyethylene ... -
Page 37: Care Of The Net Wrapping System
NOTE: Cleaning solvents Never use cleaning agents such as benzene, petrol, turpentine oil or similar cleaning solvents to clean rubber feed roll, otherwise damage may occur! McHale recommend using either of the following: A cloth soaked in dish washing liquid ... - Page 38 McHale F5400 Baler 2. Lift the net roll brake bar upwards and roll the roll of net into the net box. 3. With the roll of net positioned in the net box, lower the brake bar down onto the roll of net.
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Page 39: Net Length Adjustment Setting
McHale F5400 Baler 6. Thread the net as shown. The net should be routed underneath the first steel roller and over the black rubber drive roller. When the net is threaded, pull upwards to release the roller tension lever (A) which will compress the three net rollers together. - Page 40 McHale F5400 Baler Adjust the net amount adjuster accordingly. Adjustment is achieved by pushing the adjustment lever (D) to the right in order to release the latch from the notches. Choose the desired notch, upwards or downwards, for less or more net to be applied, before re-engaging.
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Page 41: Automatic Lubrication System
12 working hours. It should be kept between the minimum and maximum markings at all times. McHale recommend the use of only top quality chain oil and grease, this will prolong the life of the machine components. On the control box, an alarm is provided to remind the operator to top up the lubrication oil after a preset number of cycles. - Page 42 All other grease points must be greased, as specified. (See ‘Machine maintenance’). McHale recommend using a multipurpose, extra high performance grease such as Mobil grease XHP222 or equivalent NLGI number 2 grade grease. This will prolong the life of the machine components.
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Page 43: Gearbox Oil
McHale F5400 Baler The delivery is increased by turning the adjustment screw in a clockwise direction and decreased by turning counter clockwise One full turn (= 6 clicks) corresponds to 0.015 cc and each click equals 0.0025 cc ... -
Page 44: Tyre Inflation Pressures
McHale F5400 Baler NOTE: Oil must be drained & filled after the first 5 hours of use After the first 5 hours of use, the gearbox oil must be completely drained and filled with SAE 80W/90 grade oil. ENVIRONMENT: Safe disposal of oil... -
Page 45: Wheel Chocks
McHale F5400 Baler Tyre type Pressure 13.5/75-430.9 2.07 bar (30 psi) 460/65-20 (optional) 1.38 bar (20 psi) 500/50-17 (optional) 1.38 bar (20 psi) 500/50-22.5 (optional) 1.38 bar (20 psi) 520/55R22.5 (optional) 1.38 bar (20 psi) 170/60-8 (pick-up tyre) 2.07 bar (30 psi) 6.9 Wheel chocks... - Page 46 McHale F5400 Baler Type A - The following applies to the swing down fixed length stand (low hitch): Transport working position: While using the machine, ensure that the drawbar stand (1) is raised fully with stand pin (3) in the alternate hole position.
- Page 47 McHale F5400 Baler Type C - The following applies to the fixed screw down stand (high hitch): Stand type C is the only type supplied with the high drawbar hitch option and is available as an option on the low drawbar hitch machines.
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Page 48: Drawbar Adjustment
McHale F5400 Baler 6.11 Drawbar adjustment WARNING: Adjustment to be completed by qualified persons only This work should only be carried out by qualified persons or your McHale dealer! This adjustment should be carried out on a level concrete surface, with the tractor hitch aligned such that the exact adjustment can be monitored. - Page 49 McHale F5400 Baler Tractors typically are either low hitch or high hitch and the drawbar on the machine should be set up accordingly. When changing from a low to a high drawbar set-up, the drawbar is inverted and the hitch eye is adjusted horizontally, in the orientation shown.
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Page 50: Pto Shaft Adjustment & Maintenance
McHale F5400 Baler Position Low drawbar setting High drawbar setting 1030 1070 The closest value of H can be selected from table above to determine the most suitable bolt hole position for B, depending on whether low or high drawbar set-up. Once adjusted, ensure safety bolt is re-installed and all bolts tightened securely. - Page 51 McHale F5400 Baler ATTENTION: PTO wide angle joint must never exceed 80 deg. both during operation and when stationary, otherwise permanent damage will result. The recommended quantities of grease in grams for each grease point are shown below. Grease at...
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Page 52: Electronic Control System
McHale F5400 Baler Electronic control system The control box is the main interface between the operator and the baler and can be operated in manual or auto mode. All the functions are shown on the diagram opposite with the relevant instructions for setting and re-setting in the following pages. -
Page 53: Control Box Functions
McHale F5400 Baler 7.1 Control box functions Function Baler open Net feeding Lube alarm Indicator shows when the chopping knives are fully up (F5400C Only) Indicator shows the bale counter selected, A or B Indicator shows when the net knife has tripped after netting... - Page 54 McHale F5400 Baler 7.2.2 Auto cycle As the chamber fills, the tailgate starts to open against hydraulic accumulator pressure and the operator is warned by a series of beeps, to stop all forward movement. The net is automatically fed into the chamber and cut when the pre-determined amount is applied to the bale.
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Page 55: Unblock Floor Operation
McHale F5400 Baler 7.3 Unblock floor operation The drop floor is operated by pulling the cord that is attached to the baler hydraulics. Pulling the cord and activating the pick-up spool lever downwards, will lower the floor. Pulling the cord and activating the pick-up spool lever upwards, will raise the floor back up into the working position. - Page 56 McHale F5400 Baler This page is intentionally left blank.
- Page 58 Unblock floor operation Pulling the cord and activating the pick-up spool lever downwards, will lower the floor. Pulling the cord and activating the pick-up spool lever upwards, will raise the floor back up into the working position. Releasing the cord returns the diverter valve to neutral, allowing normal activation of the pick-up reel.
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Page 59: Road Traffic Safety & Operation
McHale F5400 Baler Road traffic safety & operation 8.1 Before travelling on any public roadway WARNING: Complete a full inspection before travelling on the road Ensure that a full inspection is completed every time before attempting to go on to a public roadway, always think and practice safety! The following should be inspected every time, before travelling on a public road: ... - Page 60 McHale F5400 Baler activation by disconnecting the hydraulic feed line. Support all loose lines in a safe manner. The pick-up guide wheels must be removed and secured in the road transport position (see the following image) and the drawbar/PTO stands secured in a working position.
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Page 61: Field Operation & Machine Adjustments
Field operation & machine adjustments 9.1 Break-in period McHale recommend a break-in period of approximately the first 50 bales or until the paint within the machine has lost its shine. After the initial break-in period the tension of all the chains on the machine should be checked and adjusted, as required (See ‘Chain... -
Page 62: Pick-Up Reel Height Adjustment
McHale F5400 Baler In the case of wider swaths, i.e. >1.5 m; this size of windrow should be avoided, as in this case a greater amount of material will continue to be fed to the outside of the baler. As a result, a greater amount of material will be fed to the outer edges of the bale than to the centre. -
Page 63: Crop Guard Adjustment
McHale F5400 Baler 9.4 Crop guard adjustment The function of the crop guard plate is to hold down the baling material in order to achieve an even flow. The height of the crop guard can be adjusted to suit the material type and volume, by means of adjusting the chain length. -
Page 64: Unblocking System
McHale F5400 Baler 9.6 Unblocking system The machine is equipped with an unblock system. In the case of a blockage in the feeding channel, the PTO overload clutch will disengage and a loud clicking noise will be heard. Once this sound is heard, immediately turn off the tractor PTO. Pull the cord towards the tractor cab while operating the pick-up spool lever to lower the channel floor. -
Page 65: Net Wrap System
The machines are pre-set at 2% stretch. McHale recommend using a lower percentage stretch when baling dry matter material like hay and straw and a higher percentage stretch for material like grass. - Page 66 McHale F5400 Baler 1. The variable pulley is the inner one located closest to the net unit side. Insert the net-unit handle provided, into the slot on the spring-loaded belt tensioner and pull the handle forwards, until the hook can be swung up to latch the tensioner bolt temporarily, as shown.
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Page 67: Net Brake Adjustment
McHale F5400 Baler 4. Insert the net-unit handle provided, into the slot on the spring-loaded belt tensioner and pull the handle forwards, until the hook can be unlatched. Ease the handle back, allowing the tensioner to re-tension the belt. Remove the handle and place it back into its holster on the net unit. - Page 68 McHale F5400 Baler After every 1,500 to 2,000 bales, a quick check should be carried out as follows: Firstly tension must be removed from the inner belt. A. Net knife reset: The brake should be off in this position. Disc moves freely.
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Page 69: Bale Density Gauge
The adjustment range to operate in is within the green zone. When baling drier materials such as straw or hay McHale recommend adjusting the door sensor handle to the hay-straw setting. Chamber pre-charge pressure is set at the door charge valve, shown below, and is located in front of the platform on the LHS of the machine. -
Page 70: Bale Size Adjustment
(handle down) 9.12 Bale size adjustment McHale recommend that the bale size should be between 1.25 m and 1.29 m. The bale size may vary depending on density setting, crop volume intake, chop length, stopping distance, netter settings, amount of net applied and bale size sensor adjustment. -
Page 71: Brakes (Air/Hydraulic) (If Fitted)
McHale F5400 Baler Bale size sensor Sensor Sensor handle light down CAUTION: Only adjust the sensor with chamber door closed & handle down Only adjust this sensor with the chamber door closed and the door sensor handle in the down position, as shown. - Page 72 McHale F5400 Baler The following is the procedure for checking brakes: 1. Check dimension ‘X’ before applying brakes and again when brakes are applied. The value for ‘X’ should be between 12 and 18 mm. On hydraulic brakes (top picture) this is usually the amount of exposed chrome visible on cylinder rod.
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Page 73: Chamber Door Lock
McHale F5400 Baler 9.14 Chamber door lock The chamber door lock is to be used, at all times, when the operator wants to enter the chamber. The lock is located in front of the platform on the left of the machine. See below for the safety decal and location of the chamber door lock valve. - Page 74 McHale F5400 Baler Lower the pick-up reel. Both left-hand and right-hand ‘float spring’ rams should be adjusted in exactly the same way so that the load is balanced and equal. NOTE: Adjustment should enable the pick-up to drop completely This adjustment should enable the pick-up to drop completely, while in the lowered position.
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Page 75: Chain Adjustments
McHale F5400 Baler 9.16 Chain adjustments It is important for the efficient operation of the machine that all drive chains are kept correctly tensioned. The following is a general guide to chain adjustment. The sag is measured at the midpoint of the chain between the sprockets. Always ensure one side of the chain is tight so that the correct reading is obtained. - Page 76 McHale F5400 Baler 9.16.2 Pick-up reel tine chain adjustment To adjust the tine reel chain, the use of a 17 mm spanner and socket is required. Loosen (A) and turn tine sprocket (D) anti-clockwise, as shown below. Apply upward pressure (along slot B) to nylon chain slide (C), while continuing to hold sprocket (D) in position.
- Page 77 McHale F5400 Baler 9.16.4 Rotor duplex chain adjustment To adjust the duplex chain the following tools are required; two 24 mm spanners. Hold the lower nut and loosen the upper nut. To tighten - screw down the lower nut in the direction T.
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Page 78: Accessories & Optional Equipment
McHale F5400 Baler Accessories & optional equipment Certain accessories and optional equipment may or may not be available in all countries, depending on varying circumstances. The following key symbols help to explain what is sold as standard and what is optional equipment and may not be available on every machine. -
Page 79: Brake Options
McHale F5400 Baler 10.3 Brake options Hydraulic brakes This system utilises one hose for connection to the tractors hydraulic brake coupling. This is the most common braking system on the machine. Air brakes This system utilises two air brake couplings and the use of which may be mandatory in certain countries. -
Page 80: Heavy Duty Pto Shaft
McHale F5400 Baler 10.5 Heavy duty PTO shaft The heavier duty PTO shaft has a longer greasing interval (60 hrs) and heavy duty profile tubing. 10.6 Crop roller The crop roller aids the crop transfer from the pick-up reel in to the rotor. -
Page 81: Machine Maintenance
WARNING: Inspections in the ‘Danger Zone’ during machine operation require a second trained operator at the controls McHale recommend that nobody is ever in the ‘Danger Zone’ at any time during machine operation, but in the event of carrying out inspections... - Page 82 Carefully clean all machine sections, inside and out. Dirt and foreign objects are likely to draw moisture and cause rusting of steel components. McHale recommend that the machine be blown down with an air line, as opposed to a pressure washer, due to the dangers involved with pressure washing and to protect the overall paint work on the machine.
- Page 83 McHale F5400 Baler Greasing diagram Additional greasing needs to be carried out as shown. This decal is mounted inside the door panel on the left-hand side of the machine. (CST00743) ENVIRONMENT: Health and safety rules for the environment It is vitally important to observe health and safety rules in order to avoid unnecessary environmental damage or danger to anybody near the machine.
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Page 84: Tightening Torque Values
McHale F5400 Baler 11.2 Tightening torque values It is important that the correct torques for fasteners are adhered to. Below are tables of recommended torques for these. These are to be used unless torques are otherwise specified. These values are for general use only. Check tightness of all fasteners periodically. -
Page 85: Storage
Carefully clean all machine sections, inside and out. Dirt and foreign objects are likely to draw moisture and cause rusting of steel components. McHale recommend that the machine be blown down with an air line, as opposed to a pressure washer, due to the dangers involved with pressure washing and to protect the overall paint work on the machine. -
Page 86: Start Of Season
McHale F5400 Baler 12.2 Start of season Fully review this operators instruction manual. Check and fill gearbox oil level, if necessary. (See ‘Gearbox oil’) Lubricate all pivot points. Tighten all bolts, nuts and setscrews. (See ‘Tightening torque values’) ... -
Page 87: Troubleshooting
McHale F5400 Baler Troubleshooting 13.1 Troubleshooting overview This section has been compiled by McHale service personnel in conjunction with McHale importers and dealers. It outlines some common problems which can occur and acts as a quick reference section or check list to resolve the problem. It is important to note that it outlines the common problems and to this effect it is not exhaustive. - Page 88 McHale F5400 Baler 13.1.3 Chamber losing pressure Symptom Reason Solution Chamber losing pressure Oil leak Find leak and resolve Chamber losing pressure Relief valve loose / Contact McHale dealer restriction in relief 13.1.4 Issues with bale rotation/intake Symptom Reason Solution Baler won’t take crop in...
- Page 89 McHale F5400 Baler 13.1.6 Net not feeding during an automatic cycle Symptom Reason Solution Net not feeding during an Control box is in manual Switch the control box to automatic cycle mode Auto mode Net not feeding during an Net knife has tripped...
- Page 90 McHale F5400 Baler 13.1.9 Net not cut correctly Symptom Reason Solution Net not cut correctly Net tension is too loose as Adjust net tension system it passes into netter Net not cut correctly Not enough tension on the Remove any crop build up net roll in the net box around the spring.
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Page 91: Certification & Warranty
The PDI (pre-delivery inspection) form that is filled out on the commissioning of every new machine, should also be used during the transfer of ownership of a McHale machine. The same check list must be completed and any areas requiring attention addressed before the re-sale of the machine should occur. - Page 92 McHale F5400 Baler Declaration of Conformity EC MACHINERY DIRECTIVE: 2006/42/EC DECLARATION OF CONFORMITY We hereby certify that the machinery stipulated below complies with all the relevant provisions of the EC Machinery Directive and the National Laws and Regulations adopting this Directive.
- Page 93 ENSURE THAT THE TRACTOR IS OF THE CORRECT SPECIFICATION FOR THIS MACHINE. REFER TO THE OPERATOR INSTRUCTION MANUAL BEFORE MAKING ANY ADJUSTMENTS! This machine must be registered on www.mchale.net by the dealer in order to qualify for warranty! Check that all accessories are with the Ensure that the control-unit is on the owner/operator.
- Page 94 These conditions are subject to the following exceptions: Parts of the machine which are not of McHale manufacture, such as tyres, PTO shafts, slip clutches, hydraulic cylinders, etc. are not covered by this Limited Warranty, but are subject to the warranty of the original manufacturer. Warranty claims applying to these types of parts must be submitted in the same way as if they were parts manufactured by McHale.
- Page 95 A printed version of the PDI form has been signed and dated by the original retail purchaser. This copy is to be stored by the dealer and made available to McHale when requested. The warranty claim is submitted using the McHale online claims system.
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