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FKI GLBT UKV User Manual

Hamburger machine
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Users Manual
GLBT UKV
Hamburger machine
Version 4.4 – SEP 2015

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Summary of Contents for FKI GLBT UKV

  • Page 1 Users Manual GLBT UKV Hamburger machine Version 4.4 – SEP 2015...

  • Page 2: Table Of Contents

    Content of this manual Content of this manual ................2 Introduction ...................3 Generally ...................3 1.1. Manufacturer ......................3 Machine plate ......................3 1.2. Overview and application ..............4 General description ....................4 2.1. The hamburger machine purpose and intended use ..........4 2.2.

  • Page 3: Introduction

    Introduction Original manual This manual is FKI Fast Food Teknik A/S translation to the original instructions for GLBT UKV hamburger machine, hereinafter called the hamburger machine. Purpose The purpose of this manual is to ensure proper installation, use, handling and mainte- nance of hamburger machine.

  • Page 4: Overview And Application

    General description 2.1. GLBT UKV hamburger machine is designed for cooking hamburgers, without connection to external extraction. The machine is equipped with an air cleaning system (patented) that leads fumes through a filter, to leave no substantial odor in the room where the Hamburger machine is set.

  • Page 5: Operation

    3. Operation Quick-guide 3.1. Turn the machine on the switch. The main power switch is located on the right side of the machine, behind the right side plate. (see fig. 1). When the machine is on, a line displays in the upper display. Line shows that power is on Fig.

  • Page 6: Frying

    NB! Before the hamburger machine is used for the first time it is nec- essary to adjust the distance between the pans to fit the exact measures of the frozen patty. See part 3.3 to 3.7. This should be done in cooperation with a person who is familiar with programming the hamburger grill and is capable of adjusting the pans.

  • Page 7: Programming Of Operating Temperature

    Press [ON] to turn on the machine. Programming of operating temperature 3.5. Press [3] and hold for more than 10 sec. upper display will now show -3 -, (lower dis- play shows the temperature of lower roast system) Press [1] for the change of the temperature at lower roast system. Change of temper- ature is done by pressing [+] or [-].

  • Page 8: Adjustments

    3.7. Adjustments Adjustment of the distance between the frying pans (belts) Front distance between pans Rear distance between pans The factory settings are shown on the picture. The distance shall be different front and rear so the shrinkage of the patty during the frying will be compensated. The correct distance are critical to get the patty perfect fried on both sides.

  • Page 9: Transportation And Installation

    4. Transportation and installation Transportation 4.1. Transporting the hamburger machine should only happen when it is attached to a EUR half-pallet or similar. Installation 4.2. Generally The surface where the conveyor machine is installed, must as far as possible be level, but the hamburger machine is equipped with adjustable legs that can adjust the height of the machine with + / - 10 mm.

  • Page 10: Manitenance, Troubleshooting And Repair

    6. Manitenance, troubleshooting and repair Cleaning and order 6.1. Regular cleaning GLBT-UKV requires continuous cleaning of PTFE belts. This is done with the clean- ing tool. Wrap the red rubber pad into a kitchen roll paper towel. Mount the rubber pad with paper on the spring clip.

  • Page 11: Daily Maintenance And Cleaning Of Glbt-Ukv

    Daily maintenance and cleaning of GLBT-UKV 6.2. All parts that should be cleaned every day is marked in red. Before cleaning, turn off the heating elements, by pressing the HEAT button and let the machine cool down to 100  C. Then press the OFF button.
  • Page 12 • Upper and lower belt tensioner is loosened with the handle, which sits inside the machine. Pull the levers in the direction and fasten them onto the tracks as shown. (Fig. 4) Fig. 4 PTFE belts Fig. 5 • Pull upper and lower PTFE belt out (fig 5.) and wash them carefully with a sponge scourer.
  • Page 13 • To get a little more space for the cleaning it is pos- sible to push the lower frying segment downwards by hand. Don’t forget to use gloves if the pans is still • Attention! Never use water when cleaning the pans.

  • Page 14: Weekly Cleaning And Maintenance

    Weekly cleaning and maintenance 6.3. Some parts of GLBT-UKV require cleaning once a week, this is done by following the recommended daily cleaning and here do the following. • Remove the right rear side cover (Fig. 10) by unscrew- ing the thumbscrews (back side). Lift the cover up of the handle top.
  • Page 15 ▪ Take out the condense tray, (fig.13) Empty it for water and wash with hot water and soap. • Exhaust hood and condenser Lift the top cover up remove grease filter (Fig.14) loosen all the snaps take out extractor and condenser, lift up the front and pulling it toward yourself Fig.
  • Page 16 Repalcement of coal (GLBT-UKV) • Remove both side covers on the right side. • Remove the screws by the cover of lower filter box. • Pull out the coal box. • Empty the box. • Wash the coal box. • Wash arround the blower •...

  • Page 17: Trouble Shooting

    6.3.2. Trouble shooting Trouble shoooting scheme GLBT-UKV Problem Possible solution Hamburger is roasted too much Check that the drive rollers are running. If they and/or belts are not running. do, drive rollerts and PTFE belts must be cleaned also the inner side of the belts. (the problem is lack of friction between the drive roller and belt) The machine will not start up...
  • Page 18 Temperature is stille not increas- Check if there is power to the heaters. If this is OK and the temperature is set correctly, it is a heater that is defect. If there is power to the heating ele- ment and temperature is set correctly, the following may be faulty: •...

  • Page 19: Repair

    Display is showing ”1” Heat sensor faulty Display is showing ”2” Heat sensor disconnected It is not possible to mount the Often it is easier to handle the belts when the ma- PTFE belt chine is heated up. It is still not possible to mount the Check there is sufficient space between the roasting PTFE belt systems.
  • Page 20 Pos. Art. no. Pcs. Description 88-00399 Front door 88-00250 Ventilator centrifugal 72-03529 Cable gland PG 16 83-07680 Connection block 4-pole 2,5 mm² 83-07952 Connection block 3-pole 2,5 mm² 83-08590 Chain wheel 05B1 Z10 Ø12 84-00068 Main switch 81-05490 Wiring set 88-00231 Solid State Relay 88-00251...
  • Page 21 88-00181 DIN-rail TS15 83-07681 Connection block 12-pole 88-00292 Gas spring 88-00161 Grid for fan 88-00160 Cooling fan 88-00253 Thumbscrew M6 15-00905 Inlet for condenser 15-00906 Outlet housing 15-00902 Extractor hood 15-00903 Condenser 88-10052 Threadrod for frying system 88-10020 Spring bracket 88-10019 Bushing PTFE for spring 88-10056...
  • Page 22 88-00396 Bottom tray 88-00550 Door, logo 88-00202 Cover for cavity 88-00098 Tool for belt tensioning 15-00904 Grease filter 88-00060 Grid for cavity...
  • Page 23 Filtering system Pos. Art. No. Pcs. Description 15-00907 Filterbox complete 88-00046 Cover for filterbox, lower 15-00908 Coalbox 88-00047 Water collection bin 15-00911 Filterframe 88-00069 Filter, blue 88-00068 Filter, white 88-00046 Cover for filterbox, upper...
  • Page 24 Lower frying system 88-00110 Pos. Art. No. Pcs. Description 88-00107 Pan GLBT lower 88-00105 Tensioning plate heat element 88-00127 Shaft driving roll 83-08612 Chain wheel 05B1 Z21 Ø12...
  • Page 25 88-00124 Driving roll Pos. Art. No. Pcs. Description 88-10100 Rollerbearing 608 2RS 88-00101 Belt tensioning arm 88-00401 PTFE Belt GLBT lower 88-00102 Belt tensioning tube 88-00128 Housing for driving roll 78-04520 Pin screw M4x10 mm 78-07753 Washer, Ø10,5/20x2 mm 78-00646 Screw, INSEX CS M5x20 mm 78-00652 Screw, INSEX CS M5x25mm...
  • Page 26 Upper frying system 88-00118...
  • Page 27 Pos. Art. No. Pcs. Description 88-00229 PTFE Belt GLBT upper 81-05543 Spring for tensioning tube 88-00108 Pan upper 88-00100 Tensioning plate for heat element upper 88-00097 Cover plate for upper frying system 88-00127 Shaft for driving roll 83-08612 Chain wheel Z21 88-00124 Drivning roll 88-00101...

  • Page 28: Destruction

    Destruction 6.5. Belt grill is marked with the above recycling symbol. (EC Directive 2002/96/EC) and must be disposed of in accordance with your country order. This means that when the product becomes obsolete, you should dispose of it after the local municipality's rules, for example in unsorted waste stream.

  • Page 29: Ec Declaration Of Conformacy

    EC declaration of conformacy 7.2. EF-overensstemmelseserklæring 2006/42/EF bilag II A Fabrikant: Navn FKI Fast Food Teknik A/S Adresse Byghøjvej 5, Verninge Postnr. og by 5690 Tommerup Erklærer hermed at maskine type: Båndsteger GLBT UKV Er fremstillet i overensstemmelse med følgende EF direktiver: 2006/42/EF Maskindirektivet under anvendelse af følgende harmoniserede standarder:...

  • Page 30: Wiring Diagram

    Wiring diagram 7.3.
  • Page 31 Pos. Item no. Pcs. Description 83-03527 Cabel 5 x 1,5 mm² 84-00068 Main switch 25A 83-07681 Terminal block 12-pole 88-00565 Gearmotor, variablel 88-00148 Condenser for centrifugal blower 88-00184 Power supply 75W 240/24V 84-00403 Contaktor 24V DC 5,5W 83-07952 Terminal block 3-pole 83-08156 Terminal block 2-pole 88-00160...
  • Page 32 Byghøjvej 5, Verninge – DK-5690 Tommerup – Danmark Tlf. +45 6475 1066 – info@fki.dk – www.fki.dk...

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