Tracker LS2 2020 Owner's Manual
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Tracker LS2 2020 Owner's Manual

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OWNER'S MANUAL
694652 - B

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  • Page 1 OWNER’S MANUAL 694652 - B...
  • Page 2 Read and comply with all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. California Proposition 65 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 OWNER’S MANUAL GASOLINE EFI Starting MODEL YEAR 2020 MANUFACTURER INFORMATION Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road Augusta, Georgia, USA 30906-3852 Dealer: 800-296-4804 Consumer: 877-394-6727 www.trackeroffroad.com...
  • Page 4 ELCOME Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize your- self with safe driving practices, operation, features and controls. This manual contains instructions for minor maintenance only. Information about major repairs can be found in the repair manual.

  • Page 5: Table Of Contents

    ABLE OF ONTENTS INTRODUCTION MANUFACTURER’S INTENDED USE ........................7 WARRANTY AND REGISTRATION .........................7 EXHAUST EMISSIONS ............................7 BATTERY PROLONGED STORAGE ........................8 BATTERY DISPOSAL ...............................8 VEHICLE IDENTIFICATION NUMBERS .........................8 REPAIR AND PARTS MANUALS ..........................8 SAFETY LABELS SAFETY LABELS ..............................9 Operation ................................9 Located on the steering wheel.Warning (P/N 625240) ..................9 Engine Warning (P/N 74093G01) ........................9 Governor Warning (P/N 608527) ........................10 SAFETY...
  • Page 6 ABLE OF ONTENTS Horn .................................17 Cupholder ................................17 Key Switch / Light Switch (If Equipped with Lights) ..................17 Fuel Gauge with Low Oil Pressure Indicator ....................18 Direction Selector ............................18 Choke ................................18 Fuse Block ...............................18 Malfunction Indicator Light (MIL) ........................18 Hour Meter (if equipped) ..........................18 Seat .................................19 Hip Restraints ..............................19 Sweater Basket ...............................19...
  • Page 7 ABLE OF ONTENTS Severe Use Conditions ...........................29 SCHEDULED MAINTENANCE CHART ........................30 RECOMMENDED LUBRICANTS AND FLUIDS .....................32 REPLACEMENT OF MAINTENANCE ITEMS ......................32 LIFTING THE VEHICLE ............................33 Lifting Front ..............................33 Lifting Rear ..............................33 Lowering Vehicle .............................33 VEHICLE CLEANING AND CARE ..........................34 Washing the Vehicle ............................34 Polishing the Vehicle ............................34 TIRES ..................................34 Tire Pressure ..............................35...
  • Page 8 ABLE OF ONTENTS Towing the Vehicle ............................47 VEHICLE STORAGE ..............................47 Remove from Storage .............................48 SPECIFICATIONS TRACKER L4 - VEHICLE SPECIFICATIONS ......................49...

  • Page 9: Manufacturer's Intended Use

    AFETY INTRODUCTION The following symbols appear throughout this manual and on vehicle labels. Your safety is involved when these sym- bols are used. Become familiar with their meanings before reading the manual. DANGER indicates a hazardous situation that, if not avoided, will result in death or seri- ous injury.

  • Page 10: Battery Prolonged Storage

    NTRODUCTION BATTERY PROLONGED STORAGE Batteries discharge over time. The rate of discharge changes according to the ambient temperature, the age, and con- dition of the batteries. Completely charged batteries will not freeze in winter temperatures unless the temperature is less than -75°F (- 60°C). BATTERY DISPOSAL Lead-acid batteries are recyclable.

  • Page 11: Safety Labels

    AFETY SAFETY LABELS SAFETY LABELS Safety and warning labels are on the vehicle for your protection. Read carefully and comply with the instructions on the labels. If any label shown in this manual is different from the label on your vehicle, always follow the instructions on the vehicle label.

  • Page 12: Governor Warning (P/N 608527)

    AFETY Governor Warning (P/N 608527) Located on the throttle-rod bracket. DO NOT TAMPER WITH OR ATTEMPT TO CHANGE THE ADJUSTMENT OF THE GOVERNOR. GOVERNOR TAMPERING CAN RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY. 608527...

  • Page 13: Maximum Cargo Load / Maximum Weight Capacity

    AFETY SAFETY For questions about the vehicle or the material in this manual, see the contact information on page 1 or the back of this publication. Certain replacement parts can be used independently and/or in combination with other accessories to modify a manu- factured vehicle to permit the vehicle to operate at or in excess of 20 mph.

  • Page 14: Operator Safety

    AFETY OPERATOR SAFETY Safe and responsible use of this vehicle is necessary to prevent dangerous conditions for the operator, passengers, and other people in the area of operation. This section of the manual provides information on the safe operation of the vehicle.

  • Page 15: Operating Without Instruction

    AFETY Operating without Instruction Operation of this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle correctly in different situations and on different types of terrain. All operators must read, understand, and comply with the owner’s manual and all warning and instruc- tion labels before operating the vehicle.

  • Page 16: Carbon Monoxide Exposure

    AFETY Carbon Monoxide Exposure Carbon monoxide is an odorless gas that is formed as a natural part of the combustion of hydrocarbon fuels. Carbon monoxide is poisonous, and can cause loss of consciousness or death in a short period of time. Never start the engine or allow it to run in an enclosed area.

  • Page 17: Slippery Terrain

    AFETY Slippery Terrain Driving on rough, wet, or loose terrain increases the risk of loss of traction or control and accident or rollover. Drive slowly and use the correct turning procedures when operating on slippery surfaces. Tires that have lost traction and then regain traction suddenly can cause loss of vehicle control or rollover. Refer to Slippery Surfaces on page 25 for operational information.
  • Page 18 AFETY...

  • Page 19: Features And Controls

    EATURES AND ONTROLS FEATURES AND CONTROLS NOTICE: If the vehicle is equipped with factory installed custom accessories, some accessories remain oper- ational with the key switch in the ‘OFF’ position. Steering Wheel The steering wheel (1) located in front of the driver seat is used to steer the vehicle.

  • Page 20: Fuel Gauge With Low Oil Pressure Indicator

    EATURES AND ONTROLS Fuel Gauge with Low Oil Pressure Indicator The fuel gauge (8) indicates the amount of gasoline in the fuel tank. ‘4/4’ indicates a full tank and ‘0’ indicates an empty fuel tank. The fuel gauge has a low oil pressure indicator. A low engine oil pressure condition is shown with a red indicator light.

  • Page 21: Seat

    EATURES AND ONTROLS Seat The bench seat (13) is designed for two occupants. Hip Restraints The hip restraints (14) are designed to help keep the occupants properly positioned in the event of sudden vehicle position changes. Sweater Basket Open basket (15) behind the seat back for carrying sweaters, jackets or small packages.
  • Page 22 EATURES AND ONTROLS...

  • Page 23: Operation

    PERATION OPERATION SAFETY Failure to operate the vehicle correctly can result in a collision, loss of control, accident or rollover, and cause serious injury or death. Follow all operation procedures in this section of the manual. Read and comply with all safety warnings in the safety section of this owner’s manual.

  • Page 24: Engine Break-In

    PERATION ENGINE BREAK-IN Correct operation of the engine during the break-in period is essential to the performance, reliability, and life of the engine. The engine break-in period is: • the first 50 operating hours of a new engine • the first 50 operating hours of an engine that has been completely disassembled •...

  • Page 25: Environmental Awareness

    PERATION ENVIRONMENTAL AWARENESS When driving the vehicle, be careful of potential environmental hazards like steep slopes, rocks, tree branches, etc. that could cause an incident that could result in vehicle damage, personal injury or death. There is a risk of fire when the vehicle is operated near combustible material. Always be respectful of the environment.

  • Page 26: Accelerating

    PERATION ACCELERATING Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death. Make sure the key is in the OFF position and the parking brake is engaged any time the vehicle is parked. Apply slow, steady pressure to the accelerator pedal to increase vehicle speed.

  • Page 27: Slippery Surfaces

    PERATION SLIPPERY SURFACES Skidding or sliding can cause a loss of control. Skidding or sliding can cause a rollover if tires have lost traction, then regain traction suddenly. When operating on slippery sur- faces, travel at reduced speed to help maintain control of the vehicle. When operating in conditions such as ice, water, muddy trails, loose gravel or freezing temperatures, follow these guidelines: •...

  • Page 28: Stalling On A Hill

    PERATION STALLING ON A HILL A rollover can result from stalling or rolling backward while climbing a hill. Drive uphill at a constant speed. If your vehicle completely stalls while climbing a hill: Apply the brakes. Verify that the area behind you is clear. Put the transmission in R (reverse).

  • Page 29: Vehicle Maintenance

    AINTENANCE VEHICLE MAINTENANCE MAINTENANCE SAFETY To prevent serious injury or death, follow the procedures and comply with the safety information in this manual while performing vehicle service or maintenance. Use the tools shown in the tool list and wear the specified safety equipment when per- forming vehicle service or maintenance.

  • Page 30: Scheduled Maintenance Chart

    AINTENANCE SCHEDULED MAINTENANCE CHART Perform all services at the maintenance interval reached first. S – Indicates operations that need to be performed on vehicles subjected to severe use. E – Indicates emission-related services (Failure to do this maintenance will not void the emissions warranty but may affect emissions). D –...
  • Page 31 AINTENANCE Interval (perform at interval Item Remarks Page that comes first) Hours Calendar Front axle 3 Months Check for damage, loose or missing hardware. Inspect linkage rods, latch arm, catch bracket. Parking brake 3 Months Lubricate with light oil (Do not lubricate cables or brake latch). Engine electrical system 3 Months Check coil/spark plug wires for cracks or loose connections.

  • Page 32: Recommended Lubricants And Fluids

    AINTENANCE RECOMMENDED LUBRICANTS AND FLUIDS Check and lubricate all components at the intervals shown in the SCHEDULED MAINTENANCE CHART beginning on page 30. Item Capacity Lubricants/Fluids Notes 10W-30 Light duty use engines Heavy duty use in air temperatures 10W-30 below 40º F (4º C) Engine oil 1.3 qt.

  • Page 33: Lifting The Vehicle

    AINTENANCE LIFTING THE VEHICLE Read and comply with all of the following warnings and lifting procedures to prevent the possibility of the vehicle falling and causing serious injury or death. For some maintenance procedures, it is necessary to lift the vehicle. Comply with the following warnings and follow the lifting procedure to ensure the safety of you, your vehicle and surroundings.

  • Page 34: Vehicle Cleaning And Care

    AINTENANCE VEHICLE CLEANING AND CARE Keeping your vehicle clean is not only beneficial to its appearance, but can also help extend the life of various compo- nents. Washing the Vehicle NOTICE: Do not use a pressure washer to wash the vehicle. High water pressure can damage components. Some products, including insect repellents and chemicals, will damage plastic surfaces.

  • Page 35: Tire Pressure

    AINTENANCE Tire Pressure Maintaining correct tire inflation pressure is essential for safe vehicle operation. You can vary the inflation pressure, within the recommended range to suit the condition of the terrain. TIRE PRESSURE RANGE TERRAIN CONDITIONS RECOMMENDATION Inflate to higher pressure within the range; never exceed hard surfaces or pavement maximum pressure indicated.

  • Page 36: Wheel Installation

    AINTENANCE Wheel Installation Lug Nut Torque 65 - 85 ft.lbs. (88 - 115 Nm) NOTICE: To decrease the risk of component damage, do not tighten the lug nuts Lug Nut Tightening Pattern to more than the specified torque. Always install lug nuts using a cross sequence pattern to ensure the even seating of the wheel against the hub.

  • Page 37: Brake Light

    AINTENANCE Brake Light Rear Fender Remove two phillips head screws securing lens and pull lens out of housing to access the brake light bulb. Remove the light bulb and install a new bulb, making sure bulb makes good contact with socket. Replace Lens the lens and reinstall the phillips head screws.

  • Page 38: Change The Engine Oil

    AINTENANCE Remove the dipstick again and check the level. The oil level must be in the area between L and H (in the cross- hatch) on the dipstick. The engine can be operated safely as long as oil is within the safe operating range as indicated on the dipstick.

  • Page 39: Change The Oil Filter

    AINTENANCE Remove the drain plug and allow the oil to completely drain into the pan. NOTICE: At the first oil change, small metal chips and lint may be found. This is normal, resulting from the break-in period. Inspect the filter at every oil change.

  • Page 40: Starter/Generator Belt

    AINTENANCE STARTER/GENERATOR BELT Check the starter/generator belt at the initial service and then intervals indicated in the SCHEDULED MAINTENANCE CHART on page 30. Tools • Belt Tension Gauge • Ratchet • Wrench, 3/4” • Socket, 3/4” • Wrench, 9/16” Never allow the tension to exceed 160 lbs (73 kg) while installing the belt. At the time of installation, the belt must not be rolled over the installed edges of the starter/generator or drive clutch pulleys.

  • Page 41: Rear Axle

    AINTENANCE REAR AXLE Check/Fill Plug The rear axle has an oil level check/fill plug located on the driver side at the rear of the housing. Unless leakage of axle oil is evident, an annual check is sufficient. Change the axle oil at the intervals indicated in the SCHEDULED MAINTE- NANCE CHART on page 30.

  • Page 42: Malfunction Indicator Light (Mil)

    AINTENANCE MALFUNCTION INDICATOR LIGHT (MIL) The EFI system uses Diagnostic Trouble Codes to report issues. Both active and stored faults are reported by the Engine Control Module (ECM). • Active Faults – These are faults that have been triggered since the key switch was last turned to the ON position. •...

  • Page 43: Spark Plug

    AINTENANCE SPARK PLUG Tools • spark plug socket, 13/16” • torque wrench, ft. lbs • ratchet • feeler gauge • anti-seize compound Do not over tighten the spark plug. Over tightening the plug can cause damage to the aluminum cylinder head threads. Remove the spark plug when the engine is cold.

  • Page 44: Brakes

    AINTENANCE BRAKES Always inspect the pedal travel before operating a vehicle to confirm some brake func- tion is present. All driving brake tests must be done in a safe location with regard for the safety of all personnel. NOTICE: Over time, a subtle loss of performance may take place. It is, therefor, important to establish the standard with a new vehicle.

  • Page 45: Battery

    AINTENANCE BATTERY The vehicle has a sealed battery, which requires no maintenance except to keep it corrosion-free, and to test for func- tionality. The sealed battery is filled with electrolyte and sealed at the factory. Never pry the seal strip off, or add fluid to the bat- tery.

  • Page 46: Discharged Battery

    AINTENANCE Discharged Battery To decrease the risk of severe injury or death from accidental movement, do not use jumper cables to start a vehicle. The vehicle has a starter/generator and does not idle. When you start the engine, the starter/generator functions as a starter and with the engine running, it functions as a generator.
  • Page 47 AINTENANCE Towing the Vehicle Do not try to tow the vehicle with ropes, chains or any device different from a tow bar approved by the manufacturer. Do not tow the vehicle on highways. Do not tow the vehicle at speeds more than 12 mph (19 kph). Turn the key switch to OFF.
  • Page 48 AINTENANCE Clean the vehicle. See VEHICLE CLEANING AND CARE on page 34. Turn the key switch to the OFF position and put the direction selector in the NEUTRAL position. Chock the wheels to prevent the vehicle from rolling. Do not engage the parking brake. Perform all required routine maintenance indicated in the SCHEDULED MAINTENANCE CHART on page 30.
  • Page 49 PECIFICATIONS SPECIFICATIONS TRACKER LS2 Item Specification Overall Length 91in (231cm) Overall Width 47 in (119 cm) Overall Height (No Canopy) 46.5 in (118 cm) Overall Height (With Canopy) 68 in (173 cm) Wheel Base 66 in (168 cm) Front Wheel Track 34.0 in (86 cm)
  • Page 50 PECIFICATIONS Brakes Dual rear wheel mechanical self-adjusting drum Parking Brake Self-compensating, single point engagement Front and Rear Tires K500 20 x 10 - 10 (6 ply rated) Frame Welded steel with DuraShield powder coat Body and Finish Injection Molded TPO Standard Color Black Noise...
  • Page 51 AINTENANCE MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 52 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 53 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 54 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 55 PPENDIX APPENDIX A DECLARATION OF CONFORMITY...
  • Page 56 PPENDIX...
  • Page 57 PPENDIX...
  • Page 58 PPENDIX...
  • Page 59 NDEX INDEX battery disposal 8 hauling, vehicle 46 battery maintenance 45 brakes 44 initial service items 30 break-in CVT belt 22 engine 22 labels, safety 9 lifting, vehicle 15, 33 lubricants, recommended 32 capacity cargo load 11 fluids 32, 49 maintenance hitch 49 chart 30...
  • Page 60 NDEX stalling 14 tire pressure 11, 35 tires 14 unauthorized use 12 vehicle modification 15 weight capacity 11 safety symbols 7 scheduled maintenance chart 30 serial number labels 8 slippery surfaces 25 spark plugs 43 specifications, vehicle 49 tires 34 pressure 11, 35 repair 35 replacement 35...
  • Page 61 Normal use, age, and wear on vehicle components can affect the safe operation and reliability of the vehicle. The rec- ommended Inspection and maintenance procedures are crucial for safety, performance, reliability and maximum lon- gevity of your vehicle. A damaged vehicle, or a vehicle that is not functioning properly is dangerous and must not be operated until repairs are made.
  • Page 62 California Proposition 65 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. MANUFACTURER INFORMATION Textron Specialized Vehicles Inc. 1451 Marvin Griffin Road Augusta, GA, USA 30909-3852 Dealer: 800-296-4804 Consumer: 877-394-6772 www.trackeroffroad.com...

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