Tracker LS2 2020 Off-Road Golf Cart Manuals

Tracker LS2 2020 Off-Road Golf Cart Manuals

Manuals and User Guides for Tracker LS2 2020 Off-Road Golf Cart. We have 2 Tracker LS2 2020 Off-Road Golf Cart manuals available for free PDF download: Repair And Service Manual, Owner's Manual

Tracker LS2 2020 Repair And Service Manual

Tracker LS2 2020 Repair And Service Manual (164 pages)

Brand: Tracker | Category: Golf Cars | Size: 17 MB

Table of Contents

Safety Information

5
- Table of Contents
  9
General Information and Routine Maintenance

19
- Serial Number Plate
  19
- Starting the Vehicle with Adischarged Battery
  19
- Servicing the Vehicle
  19
- Fuel
  20
- Fuel Tank
  20
- Towing
  20
- Routine Maintenance
  21
- Powertrain Maintenance
  21
- Brakes
  22
- Tires
  22
- Transporting the Vehicle
  22
- Winter or Prolonged Storage
  22
- Care and Cleaning of the Vehicle
  22
- Vehicle Care Products
  23
- Hardware
  23
- Torque Specifications
  23
- Recommended Fault Tests
  24
  - Ignition System
    24
  - Fuel Pump
    24
Safety

27
- Notice, Cautions and Warnings
  27
- Important Safety Warning
  27
- Modifications to Vehicle
  27
- General Maintenance
  27
- Before Servicing the Vehicle
  27
  - Battery Removal and Installation
    28
- Lifting the Vehicle
  29
Body

31
- Body Component Replacement
  33
  - Instrument Panel Replacement
    33
  - Cowl Replacement
    34
  - Front Fascia Replacement
    34
  - Rocker Panel Replacement
    34
  - Body Replacement
    34
  - Rear Bumper Replacement
    35
- Painting
  35
  - Minor Scratches
    35
  - Larger Scratches
    35
  - Complete Panel Repair
    36
Wheels and Tires

39
- Tire Repair
  39
  - Tire Replacement
    39
- Wheel
  39
  - Wheel Removal
    40
  - Wheel Installation
    40
Brake System

43
Front Suspension and Steering

65
- Maintenance
  66
Rear Suspension

83
- Shock Absorber Removal
  83
- Rear Spring Removal
  83
- Rear Axle Removal
  85
Rear Axle

87
- Neutral Lock
  87
  - Checking the Lubricant Level
    87
- Rear Axle Disassembly
  88
  - Axle Shaft Removal and Disassembly
    88
  - Axle Shaft Seal Removal and Replacement
    89
Engine

91
- Powertrain Maintenance
  91
  - Checking the Oil Level
    91
  - Changing the Oil
    91
- Air Filter Inspection/Replacement
  93
  - Cleaning the Air Filter Element
    93
- Starter/Generator Belt Tension
  93
  - Adjusting the Belt
    94
- Starter/Generator Replacement (Ref. Fig. 12)
  94
- Cooling System Cleaning
  95
- Spark Plug
  95
- Four Cycle Engine
  96
  - Engine Specifications
    96
  - Engine Description
    96
- Cylinder Head
  96
  - Compression Measurement
    96
  - Rocker Cover Removal
    97
  - Valve Clearance Adjustment
    97
- Engine Removal
  98
- Drive Clutch Removal
  99
Speed Control

101
- System Operation
  101
  - Pedal Box Operation
    101
  - Governor Operation
    101
- Troubleshooting
  102
- Speed Control
  102
  - Accelerator Cable Removal at Governor
    102
  - Accelerator Cable Removal at Pedal Box
    102
  - Accelerator Cable Installation
    103
  - Accelerator Cable Adjustment (Ref. Fig. 2)
    103
  - Throttle Rod Removal
    103
  - Throttle Rod Adjustment
    103
- Pedal Box Adjustments
  103
  - Accelerator Pedal Arm Adjustment
    103
  - Micro Switch Adjustment
    104
  - Road Test
    104
Fuel System

108
- General
  108
- Fuel
  108
- Fuel System Service
  108
  - Fuel Tank Removal
    108
  - Fuel Pump Assembly
    109
- Fuel Injector Removal
  109
  - Malfunction Indicator Light (Mil)
    110
- Walbro Iris Tsv Service Tool Efi Diagnostics
  111
  - Communication Module
    111
  - Jumper Harness
    111
  - Connect to Vehicle
    112
  - Download Software File from TSV Connect
    112
  - Connect to the ECU
    112
  - Parameters for Viewing
    112
  - Record Log File
    112
  - View Log File
    112
  - Update ECM
    113
  - Troubleshooting
    114
  - Fault Check
    115
  - Pedal Kill Check
    116
  - Tests
    116
- Recommended Fault Tests
  116
  - Ignition System
    116
  - Fuel Pump
    117
  - Other
    117
  - Direction Selector Removal
    122
  - Replacing a Micro Switch
    122
  - Shift Cable Adjustment
    122
  - Neutral Lock Operation
    122
Continuously Variable Transmission (Cvt)

125
- General
  125
- Clutches
  125
  - Primary Clutch
    125
  - Secondary Clutch
    125
  - Increased Load
    126
  - Equilibrium
    126
  - Removing the Transmission Belt
    126
  - Transmission Belt Service
    126
  - Primary Clutch Removal
    126
  - Primary Clutch Installation
    128
  - Secondary Clutch Removal
    128
  - Secondary Clutch Repair
    128
  - Secondary Clutch Assembly
    128
  - Secondary Clutch Installation
    128
- Storage
  128
Electrical System

131
- Starter
  131
- Generator
  131
- Wiring
  131
- Testing Ignition Circuit
  131
- Testing Starting Circuit
  133
- Testing Charging Circuit
  134
  - Inspection
    134
- Starter/Generator
  135
  - Starter/Generator Removal
    135
  - Disassembly
    135
  - Repair and Replacement
    136
- Battery Voltage Test
  136
- Storage of Battery
  136
- Dvom (Digital Volt Ohm Meter)
  136
- Troubleshooting
  137
- Power Supply
  137
- Accessory Wiring
  138
Weather Protection

141
- Sun Top and Windshield
  141
  - Transporting Vehicle
    141
- Sun Top
  141
  - Rear Struts Installation
    141
  - Front Strut Installation
    141
  - Sun Top Installation
    141
- Spilt Windshield
  143
Fault Testing

146
- Starter / Generator
  150
- Suspension and Steering
  151
- Brake System
  152
General Specifications

155
Scheduled Maintenance Chart

159
- Recommended Lubricants and Fluids
  161
- Replacement of Maintenance Items
  161

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Tracker LS2 2020 Owner's Manual

Tracker LS2 2020 Owner's Manual (62 pages)

Brand: Tracker | Category: Offroad Vehicle | Size: 8 MB

Table of Contents

Table of Contents
5
Introduction

9
- Exhaust Emissions
  9
- Manufacturer's Intended Use
  9
- Warranty and Registration
  9
- Battery Disposal
  10
- Battery Prolonged Storage
  10
- Repair and Parts Manuals
  10
- Vehicle Identification Numbers
  10
Safety Labels

11
Safety

12
- Maximum Cargo Load / Maximum Weight Capacity
  13
- Tire Pressure
  13
- Operator Safety
  14
  - Unauthorized Operation
    14
  - Operating Without Instruction
    15
  - Alcohol or Drugs
    15
  - Passenger
    15
  - Before Operating
    15
  - Load Operation
    15
  - Fuel Handling Guidelines
    15
  - Carbon Monoxide Exposure
    16
  - Driving in Reverse
    16
  - Driving a Damaged Vehicle
    16
  - Driving at Maximum Speeds
    16
  - Driving on Pavement
    16
  - Driving on Public Roads
    16
  - Turning
    16
  - Driving Uphill
    16
  - Driving Downhill
    16
  - Stalling on a Hill
    16
  - Slippery Terrain
    17
- Hot Exhaust Systems
  17
- Vehicle Lifting
  17
- Vehicle Modification
  17
- Maintenance Safety
  17
Features and Controls

19
- Steering Wheel
  19
- Brake Pedal
  19
- Park Brake
  19
- Accelerator Pedal
  19
- Horn
  19
- Cupholder
  19
- Key Switch / Light Switch (if Equipped with Lights)
  19
- Fuel Gauge with Low Oil Pressure Indicator
  20
- Direction Selector
  20
- Choke
  20
- Fuse Block
  20
- Malfunction Indicator Light (MIL)
  20
- Hour Meter (if Equipped)
  20
- Seat
  21
- Hip Restraints
  21
- Sweater Basket
  21
- Open Basket (15) Behind the Seat Back for Carrying Sweaters, Jackets or Small Packages
  21
- Bag Well
  21
- Glove Box Compartments and Ball Holders
  21
- Sun Top (if Equipped)
  21
- Headlights / Turn Signals
  21
- Turn Signal Switch
  21
- Brake and Taillights
  21
Operation

23
- Safety
  23
- Before Initial Use
  23
- Pre-Ride Inspection
  23
- Engine Break-In
  24
- Cvt Belt Break-In
  24
- Fuel
  24
- Environmental Awareness
  25
- Starting and Stopping the Engine
  25
  - Starting on a Hill
    25
- Accelerating
  26
- Braking
  26
- Driving Procedure
  26
  - Coasting
    26
- Driving with a Passenger
  26
- Slippery Surfaces
  27
- Driving Uphill
  27
- Traversing Hillsides
  27
- Driving Downhill
  27
- Stalling on a Hill
  28
- Driving in Reverse
  28
- Parking the Vehicle
  28
- Battery
  28
Vehicle Maintenance

29
- Maintenance Safety
  29
- Scheduled Maintenance
  29
  - Initial Service Requirements
    29
  - Severe Use Conditions
    29
- Scheduled Maintenance Chart
  30
- Recommended Lubricants and Fluids
  32
- Replacement of Maintenance Items
  32
- Lifting the Vehicle
  33
  - Lifting Front
    33
  - Lifting Rear
    33
  - Lowering Vehicle
    33
- Vehicle Cleaning and Care
  34
  - Washing the Vehicle
    34
  - Polishing the Vehicle
    34
- Tires
  34
  - Tire Pressure
    35
  - Tire Repair
    35
  - Tire Replacement
    35
- Wheels
  35
  - Wheel Removal
    35
  - Wheel Installation
    36
- Lights
  36
  - Headlight
    36
  - Brake Light
    37
- Fuse Replacement
  37
- Four Cycle Engine
  37
  - Engine Specifications
    37
- Check the Oil Level
  37
- Change the Engine Oil
  38
  - Remove the Engine Oil
    38
  - Change the Oil Filter
    39
  - Refill Oil
    39
- Starter/Generator Belt
  40
  - Adjusting the Belt
    40
- Air Intake and Cooling Fins
  40
- Rear Axle
  41
  - Checking the Axle Oil Level
    41
- Air Filter
  41
- Lubrication
  41
- Malfunction Indicator Light (Mil)
  42
- Spark Plug
  43
- Brakes
  44
  - Periodic Brake Test
    44
- Battery
  45
  - Battery Cleaning
    45
  - Battery Charging
    45
  - Discharged Battery
    46
  - Battery Disposal
    46
  - Battery Storage
    46
- Transporting the Vehicle
  46
  - Hauling the Vehicle
    46

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