Tracker OX 400 2020 Owner's Manual
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Tracker OX 400 2020 Owner's Manual

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OWNER'S MANUAL
699814 - A

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Questions and answers

J McCartney
March 6, 2025

We have a 2020 trackerxo400. will start but sputters and doesn't seem to catch up, once you get it moving it is fine

0
1 comments:
Mr. Anderson
March 6, 2025

A 2020 Tracker OX 400 could start but sputter and not catch up until it is moving due to several possible reasons:

1. Fuel System Issues – The closed-loop electronic fuel injection system may have a clogged fuel injector, low fuel pump pressure (should be 43.5 psi), or contaminated fuel.
2. Air Intake Problems – A dirty or clogged replaceable dry cartridge air cleaner could restrict airflow to the engine.
3. Ignition System Malfunction – The electronic inductive spark/magneto ignition system may have a weak spark or failing components.
4. Oil or Lubrication Issues – If the pressurized oil system lacks proper lubrication, it may affect engine performance.
5. Battery or Electrical Issues – A weak 12-volt maintenance-free battery (525 CCA, 85-minute reserve) or faulty starter/generator could cause inconsistent power delivery.

Checking these areas can help diagnose and resolve the sputtering issue.

This answer is automatically generated

0
J McCartney
March 6, 2025

Is there a repair service in the Calhoun county district in Alabama

0

Related Manuals for Tracker OX 400 2020

Summary of Contents for Tracker OX 400 2020

  • Page 1 OWNER’S MANUAL 699814 - A...
  • Page 2 Read and comply with all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. California Proposition 65 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 OWNER’S MANUAL GASOLINE Starting MODEL YEAR 2020 MANUFACTURER INFORMATION Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road Augusta, Georgia, USA 30906-3852 Dealer: 800-286-4804 Consumer: 877-294-6727 www.trackeroffroad.com...
  • Page 4 ELCOME Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize your- self with safe driving practices, operation, features and controls. This manual contains instructions for minor maintenance only. Information about major repairs can be found in the repair manual.

  • Page 5: Table Of Contents

    ABLE OF ONTENTS INTRODUCTION MANUFACTURER’S INTENDED USE ........................7 WARRANTY AND REGISTRATION .........................7 EXHAUST EMISSIONS ............................7 BATTERY PROLONGED STORAGE ........................8 BATTERY DISPOSAL ...............................8 REPAIR AND PARTS MANUALS ..........................8 SAFETY LABELS SAFETY LABELS ..............................9 Operation (P/N 699801) ............................9 Engine Warning (P/N 74093G01) ........................9 Governor Warning (P/N 608527) ........................10 Bed Latch Warning (P/N 74099G01) ......................10 Bed Load (P/N 74821G01) ..........................10...
  • Page 6 ABLE OF ONTENTS FUEL GAUGE WITH LOW OIL PRESSURE INDICATOR ..................17 CUP HOLDER .................................17 12V OUTLET ................................17 WINCH REMOTE SOCKET (IF EQUIPPED) ......................17 WINCH SWITCH (IF EQUIPPED) ...........................17 STEERING WHEEL ..............................18 BRAKE PEDALS ..............................18 Brake Pedal ..............................18 Parking Brake Pedal ............................18 ACCELERATOR PEDAL ............................18 DIRECTION SELECTOR ............................18 CHOKE ..................................18...
  • Page 7 ABLE OF ONTENTS WINCH WINCH SAFETY ..............................31 WINCH OPERATION ..............................32 WINCH CABLE CARE ............................34 SHOCK LOADING ..............................34 WINCH MAINTENANCE SAFETY ..........................34 VEHICLE MAINTENANCE MAINTENANCE SAFETY ............................35 SCHEDULED MAINTENANCE ..........................35 Initial Service Requirements ...........................35 Severe Use Conditions ...........................35 SCHEDULED MAINTENANCE CHART ........................36 RECOMMENDED LUBRICANTS AND FLUIDS .....................38 REPLACEMENT OF MAINTENANCE ITEMS ......................38 LIFTING THE VEHICLE ............................39...
  • Page 8 ABLE OF ONTENTS MALFUNCTION INDICATOR LIGHT (MIL) ......................49 BRAKES ..................................50 Periodic Brake Test ............................50 BATTERY ................................51 Battery Cleaning ..............................51 Battery Charging .............................51 Discharged Battery ............................52 Battery Disposal ..............................52 Battery Storage ...............................52 TRANSPORTING THE VEHICLE ...........................52 Hauling the Vehicle ............................52 Towing the Vehicle ............................53 VEHICLE STORAGE ..............................53 Remove from Storage .............................54 SPECIFICATIONS...

  • Page 9: Manufacturer's Intended Use

    AFETY INTRODUCTION The following symbols appear throughout this manual and on vehicle labels. Your safety is involved when these sym- bols are used. Become familiar with their meanings before reading the manual. DANGER indicates a hazardous situation that, if not avoided, will result in death or seri- ous injury.

  • Page 10: Battery Prolonged Storage

    NTRODUCTION BATTERY PROLONGED STORAGE Batteries discharge over time. The rate of discharge changes according to the ambient temperature, the age and con- dition of the batteries. Completely charged batteries will not freeze in winter temperatures unless the temperature is less than -75°F (- 60°C). BATTERY DISPOSAL Lead-acid batteries are recyclable.

  • Page 11: Safety Labels

    AFETY SAFETY LABELS SAFETY LABELS Safety and warning labels are on the vehicle for your protection. Read carefully and comply with the instructions on the labels. If any label shown in this manual is different from the label on your vehicle, always follow the instructions on the vehicle label.

  • Page 12: Governor Warning (P/N 608527)

    AFETY Governor Warning (P/N 608527) Located on the governor bracket. DO NOT TAMPER WITH OR ATTEMPT TO CHANGE THE ADJUSTMENT OF THE GOVERNOR. GOVERNOR TAMPERING CAN RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY. 608527 Bed Latch Warning (P/N 74099G01) Located on the side panel near rear fender.

  • Page 13: Maximum Cargo Load / Maximum Weight Capacity

    AFETY SAFETY For questions about the vehicle or the material in this manual, see the contact information on the first page or the back of this publication. Certain replacement parts can be used independently and/or in combination with other accessories to modify the vehi- cle to permit the vehicle to operate at or in excess of 20 mph.

  • Page 14: Unauthorized Operation

    AFETY • A damaged vehicle or a vehicle that is not functioning properly is dangerous and must not be operated until repairs are made. • Do not carry a passenger until you have a minimum of two hours driving experience on this vehicle. •...

  • Page 15: Passenger

    AFETY Passenger All passengers must be at least 59 in. (150 cm) tall. Passengers must be able to sit with their back against the seat, and both feet on the floor. For additional safety and operational information, see Driving with a Passenger on page 24. Before Operating Perform the PRE-RIDE INSPECTION on page 21 before each use to make sure the vehicle is in safe operating con- dition.

  • Page 16: Driving A Damaged Vehicle

    AFETY Driving a Damaged Vehicle Driving a damaged vehicle is not safe. If the vehicle has been involved in any type of accident, have it inspected by a qualified service dealer to verify that it is safe for operation. Driving at Maximum Speeds Maximum speed operation increases the risk of loss of control.

  • Page 17: Vehicle Lifting

    AFETY VEHICLE LIFTING The vehicle must be on a firm and level surface for lifting. Remain constantly aware that the vehicle is not stable during the lifting process. Do not get under a vehicle until you verify that it is stable on the jack stands. Never get under a vehicle while it is on a jack only.
  • Page 18 AFETY...

  • Page 19: Features And Controls

    EATURES AND ONTROLS FEATURES AND CONTROLS NOTICE: Some accessories continue to operate with the key in the OFF position. Leaving these accessories activated after the vehicle is shut down can cause the battery to discharge. KEY SWITCH Fuel Horn Light Gauge Switch Switch...

  • Page 20: Steering Wheel

    EATURES AND ONTROLS STEERING WHEEL The steering wheel allows the driver to control the direction of travel. BRAKE PEDALS The brake pedal on vehicles with mechanical brakes is a combination brake and parking brake pedal. Brake Pedal Parking Brake Pedal The brake pedal is the bottom left pedal on the floorboard.

  • Page 21: Efi Malfunction Indicator Light (Mil)

    EATURES AND ONTROLS EFI MALFUNCTION INDICATOR LIGHT (MIL) The MIL is located on the rear of the seat frame. Lift the truck bed to view the MILThe MIL can be used to diagnose a prob- lem and whether a technician will be required to service the vehicle.

  • Page 22: Truck Bed

    EATURES AND ONTROLS TRUCK BED To prevent injury and property damage, follow all warnings, pro- cedures, and weight capacities described on the label in the truck bed as well as the ones in this owner’s manual. See HAULING CARGO on page 26 and DUMPING THE TRUCK BED on page 28.

  • Page 23: Operation

    PERATION OPERATION SAFETY Failure to operate the vehicle correctly can result in a collision, loss of control, accident or rollover, and cause serious injury or death. Follow all operation procedures in this section of the manual. Read and comply with all safety warnings in the safety section of this owner’s manual.

  • Page 24: Engine Break-In

    PERATION ENGINE BREAK-IN Correct operation of the engine during the break-in period is essential to the performance, reliability, and life of the engine. The engine break-in period is: • the first 50 operating hours of a new engine • the first 50 operating hours of an engine that has been completely disassembled •...

  • Page 25: Starting And Stopping The Engine

    PERATION STARTING AND STOPPING THE ENGINE Unintentional roll-back of the vehicle could cause severe personal injury or vehicle dam- age. To reduce the possibility of vehicle roll-back, keep the brake fully pressed until the engine has started. NOTICE: Avoid full throttle starts and fast acceleration until the engine has warmed up. Always start the engine outdoors or in a well-ventilated space.

  • Page 26: Braking

    PERATION BRAKING When carrying cargo or towing a trailer, the weight of the load will increase the braking distance required to slow or stop the vehicle. Not allowing for increased braking dis- tance under load can cause an accident or injury. Release the accelerator pedal completely.

  • Page 27: Driving Uphill

    PERATION DRIVING UPHILL When driving up a hill, follow these guidelines: • Drive straight up the hill. • Avoid excessively steep hills. • Keep both feet on the floor or a pedal. • Check the terrain before driving up a hill. Do not try to climb hills that have excessively slippery or loose surfaces. •...

  • Page 28: Driving In Reverse

    PERATION DRIVING IN REVERSE When driving in reverse, follow these guidelines: • Check that the area behind the vehicle is clear of obstacles and people. • Check left and right fields of vision before driving in reverse. • Do not back down a steep hill. •...

  • Page 29: Maximum Cargo Load / Maximum Weight Capacity

    PERATION capacity of the vehicle. See the chart in Maximum Cargo Load / Maximum Weight Capac- ity on page 27. Position the load as far forward, and as low as possible in the truck bed. Secure all loads before operating. Unsecured loads can shift and create unstable operat- ing conditions.

  • Page 30: Truck Bed Operation

    PERATION TRUCK BED OPERATION Failure to follow these instructions can cause personal injury, damage the vehicle or cause the vehicle to tip over. Be aware of the load when operating the vehicle. Read, understand and follow the warning label attached to the front of the truck bed. Do not allow passengers to ride in the truck bed.

  • Page 31: Towing

    PERATION Put the direction selector in forward (F). Exit the vehicle. Make sure the cargo is positioned evenly or located at the front of the truck bed. Release the tailgate latches. Manual bed lift vehicles: Stand clear and pull the release handle. Lift up on the truck bed to dump the cargo.
  • Page 32 PERATION...

  • Page 33: Winch Safety

    INCH PERATION WINCH NOTICE: Using the winch continuously for more than 2 minutes can drain the battery. The safety warnings and information in this section apply if your vehicle has a winch. Improper or irresponsible use of the winch can result in severe injury or death. Always follow all winch instructions and warnings in this manual.

  • Page 34: Winch Operation

    INCH • Even if wearing heavy gloves, never let the winch cable run through your hands. • Never release the clutch on the winch when the winch cable is under a load. • Never use the winch for lifting or transporting people. •...
  • Page 35 INCH If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation. Sharp cables and chains can damage or kill trees. The safety latch on the winch cable hook must be fully seated when the Correct Incorrect load is attached.

  • Page 36: Winch Cable Care

    INCH WINCH CABLE CARE For your safety, use factory approved replacement parts. Replace the winch cable at the first sign of damage to prevent severe injury or death in the event of failure. • Always inspect the winch cable before each use. Inspect for wear or kinks in the cable. –...

  • Page 37: Vehicle Maintenance

    AINTENANCE VEHICLE MAINTENANCE MAINTENANCE SAFETY To prevent serious injury or death, follow the procedures and comply with the safety information in this manual while performing vehicle service or maintenance. Use the tools shown in the tool list and wear the specified safety equipment when per- forming vehicle service or maintenance.

  • Page 38: Scheduled Maintenance Chart

    AINTENANCE SCHEDULED MAINTENANCE CHART Perform all services at the maintenance interval reached first. S – Indicates operations that need to be performed on vehicles subjected to severe use. E – Indicates emission-related services (Failure to do this maintenance will not void the emissions warranty but may affect emissions). D –...
  • Page 39 AINTENANCE Interval (perform at interval Item Remarks Page that comes first) Hours Calendar General lubrication 3 Months Lubricate all fittings, pivots, cables, etc. where required. Throttle/governor linkage 3 Months Check operation and governed speed. Fuel system 3 Months Check for leakage at tank, cap, lines, filters, pump, carburetor. Front axle 3 Months Check for damage, loose or missing hardware.

  • Page 40: Recommended Lubricants And Fluids

    AINTENANCE RECOMMENDED LUBRICANTS AND FLUIDS Check and lubricate all components at the intervals shown in the SCHEDULED MAINTENANCE CHART beginning on page 36. Item Capacity Lubricants/Fluids Notes 10W-30 Light duty use engines Heavy duty use in air temperatures 10W-30 below 40º F (4º C) Engine oil 1.3 qt.

  • Page 41: Lifting The Vehicle

    AINTENANCE LIFTING THE VEHICLE Read and comply with all of the following warnings and lifting procedures to prevent the possibility of the vehicle falling and causing serious injury or death. For some maintenance procedures, it is necessary to lift the vehicle. Comply with the following warnings and follow the lifting procedure to ensure the safety of you, your vehicle and surroundings.

  • Page 42: Vehicle Cleaning And Care

    AINTENANCE VEHICLE CLEANING AND CARE Keeping your vehicle clean is not only beneficial to its appearance, but can also help extend the life of various compo- nents. Washing the Vehicle NOTICE: Do not use a pressure washer to wash the vehicle. High water pressure can damage components. Some products, including insect repellents and chemicals, will damage plastic surfaces.

  • Page 43: Tire Pressure

    AINTENANCE Tire Pressure Maintaining correct tire inflation pressure is essential for safe vehicle operation. You can vary the inflation pressure, within the recommended range to suit the condition of the terrain. TIRE PRESSURE RANGE TERRAIN CONDITIONS RECOMMENDATION Inflate to higher pressure within the range; never exceed hard surfaces or pavement maximum pressure indicated.

  • Page 44: Wheel Installation

    AINTENANCE Wheel Installation Lug Nut Torque 65 - 85 ft.lbs. (88 - 115 Nm) NOTICE: To decrease the risk of component damage, do not tighten the lug nuts Lug Nut Tightening Pattern to more than the specified torque. Always install lug nuts using a cross sequence pattern to ensure the even seating of the wheel against the hub.

  • Page 45: Fuse Replacement

    AINTENANCE FUSE REPLACEMENT The fuse block is under the driver seat. NOTICE: Have the vehicle inspected by an authorized dealer if fuses continue to blow after they have been replaced. Lift the seat bottom to access the fuses. Remove the old fuse and replace with a new fuse of the same type and size. Fuses are available from a local Distributor, an authorized Branch, or the Service Parts Department.

  • Page 46: Change The Engine Oil

    AINTENANCE NOTICE: The oil dipstick/fill cap must be in place before operating the engine. Failure to install the dipstick/ fill cap will result in oil contamination or oil being discharged into the engine compartment. See RECOMMENDED LUBRICANTS AND FLUIDS on page 38 for oil capacity and grade. The use of an incorrect grade of engine oil can damage the engine.

  • Page 47: Change The Oil Filter

    AINTENANCE Change the Oil Filter Clean the area around filter. Place a drain pan below the oil filter. Remove the filter from the engine and allow the oil to drain. If the filter o-ring remains on the engine surface, remove it and discard it along with the filter (7).

  • Page 48: Starter/Generator Belt

    AINTENANCE STARTER/GENERATOR BELT Check the starter/generator belt at the initial service and then intervals indicated in the SCHEDULED MAINTENANCE CHART on page 36. Tools • Belt Tension Gauge • Ratchet • Wrench, 3/4” • Socket, 3/4” • Wrench, 9/16” Never allow the tension to exceed 160 lbs (73 kg) while installing the belt. At the time of installation, the belt must not be rolled over the installed edges of the starter/generator or drive clutch pulleys.

  • Page 49: Rear Axle

    AINTENANCE REAR AXLE Check/Fill Plug The rear axle has an oil level check/fill plug located on the driver side at the rear of the housing. Unless leakage of axle oil is evident, an annual check is sufficient. Change the axle oil at the intervals indicated in the SCHEDULED MAINTE- NANCE CHART on page 36.

  • Page 50: Spark Plug

    AINTENANCE SPARK PLUG Tools • spark plug socket, 13/16” • torque wrench, ft. lbs • ratchet • feeler gauge • anti-seize compound Do not over tighten the spark plug. Over tightening the plug can cause damage to the aluminum cylinder head threads. Remove the spark plug when the engine is cold.

  • Page 51: Malfunction Indicator Light (Mil)

    AINTENANCE MALFUNCTION INDICATOR LIGHT (MIL) The EFI system uses Diagnostic Trouble Codes to report issues. Both active and stored faults are reported by the Engine Control Module (ECM). • Active Faults – These are faults that have been triggered since the key switch was last turned to the ON position. •...

  • Page 52: Brakes

    AINTENANCE BRAKES Always inspect the pedal travel before operating a vehicle to confirm some brake func- tion is present. All driving brake tests must be done in a safe location with regard for the safety of all personnel. NOTICE: Over time, a subtle loss of performance may take place. It is, therefor, important to establish the standard with a new vehicle.

  • Page 53: Battery

    AINTENANCE BATTERY The vehicle has a sealed battery, which requires no maintenance except to keep it corrosion-free, and to test for func- tionality. The sealed battery is filled with electrolyte and sealed at the factory. Never pry the seal strip off, or add fluid to the bat- tery.

  • Page 54: Discharged Battery

    AINTENANCE Discharged Battery To decrease the risk of severe injury or death from accidental movement, do not use jumper cables to start a vehicle. The vehicle has a starter/generator and does not idle. When you start the engine, the starter/generator functions as a starter and with the engine running, it functions as a generator.

  • Page 55: Towing The Vehicle

    AINTENANCE Towing the Vehicle Do not try to tow the vehicle with ropes, chains or any device different from a tow bar approved by the manufacturer. Do not tow the vehicle on highways. Do not tow the vehicle at speeds more than 12 mph (19 kph). Turn the key switch to OFF.

  • Page 56: Remove From Storage

    AINTENANCE Clean the vehicle. See VEHICLE CLEANING AND CARE on page 40. Turn the key switch to the OFF position and put the direction selector in the NEUTRAL position. Chock the wheels to prevent the vehicle from rolling. Do not engage the parking brake. Perform all required routine maintenance indicated in the SCHEDULED MAINTENANCE CHART on page 36.

  • Page 57: Specifications

    PECIFICATIONS SPECIFICATIONS OX 400 - VEHICLE SPECIFICATIONS Item Specification Overall Length 119.0 in (302 cm) Overall Width 51.5 in (131 cm) Overall Height (No Canopy) 53.0 in (135 cm) (Top of steering wheel) Overall Height (With Canopy) 77.0 in (196 cm) Wheel Base 77.5 in (197 cm) Front Wheel Track...
  • Page 58 PECIFICATIONS Speed (Level Ground) 16.5 mph ± 0.5 mph (26.58 kph ± 0.80 kph) Maximum Drawbar 500 lbs (2225 N) Towing Capacity 1200 lbs (544 kg) max load Steering Self-compensating reduction rack and pinion Front Suspension Leaf springs with hydraulic shock absorbers Rear Suspension Leaf springs with hydraulic shock absorbers Brakes...
  • Page 59 AINTENANCE MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 60 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 61 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 62 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 63 NDEX INDEX recommended 38 accelerator pedal 18 auxiliary outlet, 12V 17 fluids capacities 38 recommended 38 battery disposal 8 fuel battery maintenance 51 add 22 brakes 50 gauge 17 pedal, mechanical 18 handling guidelines 13 break-in specifications 22 CVT belt 22 tank cap 19 engine 22 gasoline, see fuel...
  • Page 64 NDEX towing, vehicle 53 transporting the vehicle 52 PIN plate 8 truck bed pre-ride inspection 21 dumping 28 registration information, vehicle 7 vehicle hauling 52 safety removing from storage 54 carbon monoxide 13 specifications 55 cargo 11, 26 storage 53 driving downhill 14 towing 53 driving in reverse 13...
  • Page 65 Normal use, age, and wear on vehicle components can affect the safe operation and reliability of the vehicle. The rec- ommended Inspection and maintenance procedures are crucial for safety, performance, reliability and maximum lon- gevity of your vehicle. A damaged vehicle, or a vehicle that is not functioning properly is dangerous and must not be operated until repairs are made.
  • Page 66 California Proposition 65 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. MANUFACTURER INFORMATION Textron Specialized Vehicles Inc. 1451 Marvin Griffin Road Augusta, GA, USA 30909-3852 Dealer: 800-296-4804 Consumer: 877-394-6772 www.trackeroffroad.com...

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