APlusLift HW-10KOH Installation & Operation Manual
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APlusLift HW-10KOH Installation & Operation Manual

2-post over head car lift 10,000lb capacity
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INSTALLATION & OPERATION
MANUAL
HW-10KOH 2-Post Over Head Car Lift
10,000LB Capacity
SONGA ENTERPRISES INC.
8512 122ND AVE NE UNIT 25, KIRKLAND, WA 98033
Phone: 800-616-9618 or 206-289-0814 (text)
http://www.apluslift.com apluslift@gmail.com
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Summary of Contents for APlusLift HW-10KOH

  • Page 1 INSTALLATION & OPERATION MANUAL HW-10KOH 2-Post Over Head Car Lift 10,000LB Capacity SONGA ENTERPRISES INC. 8512 122ND AVE NE UNIT 25, KIRKLAND, WA 98033 Phone: 800-616-9618 or 206-289-0814 (text) http://www.apluslift.com apluslift@gmail.com...
  • Page 2 Important Information READ THIS BEFORE INSTALLING THE LIFT! Improper installation can cause injury or damage!  Read this installation and operation manual in its entirety before attempting to install the lift. Manufacturer or Distributor assumes no responsibility for loss or damage of any kind, expressed or implied, resulting from improper installation or use of this lift.

  • Page 3: Installation Requirements

    Installation Requirements  Use proper lifting techniques when lifting individual pieces. Use plenty of help when moving lift pieces. Please wear work gloves to protect your hands.  The lift should be installed on a leveled floor with a slope of less than 3 degrees. ...

  • Page 4: Anchoring Tips

    Anchoring Tips  Check the following diagram for the footprint of columns with anchor bolts positions.  Use a concrete rotary hammer drill with 3/4” drill bit. Do not use excessively worn or incorrectly sharpened drill bits.  Keep the drill in a perpendicular position when drilling. Let the drill do the work. Do not apply excessive pressure.
  • Page 5 Asymmetrical Arm Diagram...

  • Page 6: Installation Instructions

    Installation Instructions Step 1 (Preparation)  Please carefully remove all the parts from the package. ◦ Remove any loose cables, hoses, part boxes, hydraulic power unit, etc. if they are inside the columns or banded to the columns. ◦ Remove the power unit box and four swing arms. ◦...
  • Page 7 Step 2 (Installing Columns)  Bolt each column extension to each column.  Determine the side that power unit column will be located. The power unit column can be located on either side. Keep in mind this is the column where your main electrical power supply will be connected.
  • Page 8 Step 3 (Installing Overhead Beam)  Assemble overhead beam by connecting two short beam pieces with the connector. Bolt two pieces the connector together  Bolt the overhead beam to two columns. Make sure to bolt them together by installing the bolts from inside the beam to avoid interference with the cables when operating the lift.
  • Page 9 Step 5 (Installing Power Unit and Routing Hydraulic Hoses)  Mount the power unit onto the main side column with four hex bolts.  Connect two 4 1/4" fittings to both cylinders. Connect T-fitting to the power unit.  Connect short hydraulic hose to the power unit and the cylinder in power unit post. ...
  • Page 10 Step 6 (Installing Swing Arms)  Locate the 4 swing arms and swing arm pins. Take one of the arms and insert it over the hole in the carriage torsion tube. Line up the holes and insert the pin. Repeat for the three other arms.
  • Page 11 Step 8 (Adjustment) Cable Adjustment  Place a pair of small or medium vise grips around the shoulder of the long threaded adjusting bolt on the cable to make any adjustments.  Use a deep socket to adjust the slack out of the cable. Adjust tension to cables equality.
  • Page 12 Step 9 (Installing Safety Bar)  Mount safety bar to the overhead beam ◦ Mount switch bracket at the power unit side so that limit switch can be mounted and connected to the power unit ◦ Bolt the safety bar to the overhead beam with the long bolt on the other end. ...
  • Page 13  Remove the wire in the picture  Connect the limit switch wire to the connector and start button.  Mount the power unit panel and screw tight...
  • Page 14 Step 10 (Final Setup) Hydraulic Fluid  Remove the vent plug from the top of reservoir. You are going to fill the tank with fluid. AW 32 or 46 Hydraulic oil is recommended. We do not recommend the transmission fluid as it is too thin. The unit will hold approximately 2.64 gallons (10 liters) of fluid. ...

  • Page 15: Operation

    Operation Only authorized personnel can operate the lift. Please read operating and safety procedures carefully before operating the lift.  Maintain and inspect lift in accordance to owner’s manual. Never exceed the capacity.  Do not operate a lift that is damaged or in need of repair. ...
  • Page 16 Safety NEVER WORK UNDER OR NEAR THIS LIFT WITHOUT THE LOCKS BEING ENGAGED. THE POWER UNIT IS NOT DESIGNED TO BE A LOADING-HOLDING DEVICE. NOT USING THE LOCKS WILL RESULT IN A PREMATURE FAILURE TO THE CYLINDERS, PUMP, AND/OR CABLES AND CAN CAUSE SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY! FAILURE TO HEED THIS WARNING WILL RESULT IN IMMEDIATE TERMINATION OF YOUR WARRANTY! FAILURE TO PERFORM THE DAILY PRE-OPERATIONAL CHECK CAN RESULT IN...

  • Page 17: Maintenance

    ◦ Always lift vehicle using all four pads. ◦ Never use lift to raise one end or side of vehicle. ◦ Always raise vehicle about 3” and check stability by rocking vehicle. ◦ Prior to lowering vehicle, walk around the lift and check for any objects that might interfere with the operation of the lift and safety latches;...
  • Page 18 6. Check cable pulley for free movement and excessive wear. Yearly Maintenance 1. Lubricate chains 2. Grease rub blocks and column surface contacting rub blocks 3. Change the hydraulic fluid. It is an important maintenance procedure to keep hydraulic fluid clean. No hard fast rules though. Operating temperature, type of service, contamination levels, filtration, and chemical composition of fluid should be considered.

  • Page 19: Part List

    Part List Item Description Quantity Overhead beam (two beam pieces and one connector) M10×30 hex bolts, washers, and nuts (connect overhead beam pieces) M10×30 hex bolts washers and nuts (connect overhead beam to columns) 8 Safety bar Switch bracket for safety bar (mount on power unit side) M6×130 bolt for safety bar (mount on the other side) Limit switch Top columns extension...

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