Summary of Contents for DARLEY SCREENGUARD
- Page 1 A system by TECHNICAL MANUAL SCREENGUARD Stainless Steel Mesh Security System 12 december 2019 VERSION 2...
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Page 2: Table Of Contents
Warranty & Maintenance ���������������������������� 15 Assembly ��������������������������������������������������������������� 9 Screenguard Powawash������������������������������������15 Care & Maintenance ������������������������������������������15 Finished Size Window and Door Mesh Warranty �������������������������������������������������������������15 Deductions ����������������������������������������������������� 10 Fabricator’s Instructions: Midrail ��������������� 10 ScreenGuard Systems - Servery Window ��� 11 Assembly Diagrams and Cross-Sections ���������11 Introduction ��������������������������������������������������������11... -
Page 3: Features And Benefits ������������������������������������ 3 Hardware
• Your initial stock purchases are minimal • Sales Brochures for retail assistance More importantly, This security door and window system released by Darley Aluminium has been approved by an independent NATA accredited laboratory. Technical Specifications 6063 - T6 (Alloy Frame Temper) -
Page 4: Product Profiles����������������������������������������������� 4 Hinged Door Closers
DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Product Profiles Common Profiles 41,4 2510 AU01004 PVC 2-Part Wedge / Seat Mid Rail Door Profiles 70,1 AU01001 2655 2659 Door Frame Corner Stake (7.4mm) Nylon Corner To suit AU01001 Stake Window Profiles... -
Page 5: Tools And Equipment
DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Tools and Equipment 2920 Screenguard Hand Air Tool 2921 Wedge Insertion Block 2910 2910-A 2912 Security Door Punch Air-Operated Security Security Window Door Lock Punch Center Punch 2916-A 2914 2515 Air Operated Stake Punch... - Page 6 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Tools and Equipment 2917 2919 2915 Drill Jig to Suit Drill Jig to Suit 3-Point Lock Punch/Tool Nylon Corner Stake 2659 Security Roller 2512 2514 2513 Portable Hammer Drill Moulded replacement Bit shaft with Moulded...
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Page 7: Assembly ���������������������������������������������������������� 7 Cylinders
DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Assembly Step 1 L seat is mitred in corners as per frame. (Ensure L seat is inserted correctly). Tip: - When inserting L seat, apply Lanotec. This can help speed up the process and make the job easier. -
Page 8: Stile Pre-Loading (Mesh Bow Reduction)
Screenguard Mesh may not be perfectly flat. In sliding and hinged applications, the mesh can be oriented to avoid any potential fouling, however, in the case of stacking doors, center screen must remain flat. -
Page 9: Fabricator's Instructions
DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Fabricator’s Instructions Stainless Mesh Deductions Door Mesh = Door size less 106mm on width and height. Window Mesh = Window size less 43mm on width and height. Mesh with Midrails = Apply above deduction to whole mesh, apply 6mm less for... -
Page 10: Finished Size Window And Door Mesh
DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Finished Size Window and Door Mesh Deductions Finished Door Size Finished Window Size Deductions Deductions Finished Door Size Finished Window Size Deductions Deductions Finished Door Size Finished Door Size Finished Door Size Mesh Size... -
Page 11: Screenguard Systems - Servery Window
ScreenGuard Systems - Servery Window Introduction We all love to entertain. Install a servery window to easily pass food from kitchen to your external entertaining area, all with the convenience of ScreenGuard. Assembly Diagrams and Cross-Sections Corner Stake Side View... -
Page 12: Hinged Door Locks
DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Hinged Door Locks Cylinders CODE DESCRIPTION CODE DESCRIPTION 2 x 5 Pin Cylinder 2100 MK2 Hinged DoorLock - No Cylinder 2200-P 60mm K/Alike x 10 2100 - 3ST MK2 Hinged DoorLock - No Cylinder... -
Page 13: Miscellaneous
DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Sliding Door Locks Cylinders CODE DESCRIPTION CODE DESCRIPTION Whitco Leichhardt Sliding Door Lock 2 x 5 Pin Cylinder 2150 2200-P No Cylinder 60mm K/Alike x 10 Whitco Leichhardt Standard Triple Lock Kit 2 x 5 Pin Cylinder... -
Page 14: Fabrication Guidance
2910 Security Door Lock Punch 2910 & 2916 Air Operated Stake Punch vs 2920 Hand Air Tool: https://www.youtube.com/watch?v=d0jfeNGhsd0&t or search: “Fabricating a Screenguard Security Door in less than 16 minutes!” 2910 Security Door Lock Punch Demonstration https://www.youtube.com/watch?v=Awd8TwKsz9Q or search: “2910 Security Door Punch Operation Demo”... -
Page 15: Warranty & Maintenance
SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Warranty & Maintenance Warranty Screenguard product warranty is for 10 years from the date of product installation. This warranty is to the original purchaser providing always that the product care and maintenance recommendations have been complied with during that period. - Page 16 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Corner Stake Punch - 2916 Corner Stake Punch – Model HP-160-06K The process of locking Corner Stakes into security door corners has always been a labour intensive problem. The process of locking corner stakes into security door corners has always been a labour (Most manufacturers drill the frames and then use pop rivets to secure the corners.)
- Page 17 Use and maintenance manual Reproduction or translation of any part of this handbook without the prior written authorisation of the owner is Code © prohibited. The information and the illustrations contained in this manual are purely indicative. COMALL MUX12216_GB INTERNATIONAL s.r.l. reserves the right to modify the product without prior notice. REV.
- Page 18 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Warnings and symbols used: Read this manual carefully, especially the safety warnings, before using the machine. Keep it in a suitable place and keep it intact. If assistance is needed contact our company only.
- Page 19 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Technical characteristics Description Unit of Value measurement n i l Ø n i l i n i Air consumption Nl per cycle 0,13 Dimensions 409X173,5 H235 NOISE EMISSION OF THE PUNCHING MACHINE...
- Page 20 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Installation Before installing the punching machine, check for any visible damage. If there is any, do not install the punching machine and do not use it, but contact COMALL service assistance.
- Page 21 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Read the instructions carefully before using the punching machine for the first time. The handbook contains important information on installation, safety, use and maintenance to prevent accidents and damage to the machine.
- Page 22 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Use always appropriate protective gloves. Crushing hazard in the proximity of punches and dies. Use always appropriate protection glasses. Use always appropriate acoustic protection devices according to the current rules. Use always appropriate safety shoes.
- Page 23 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 GENERAL NOTES Carry out an empty cycle to check the efficiency of the punching machine; then carry out an initial machining cycle to test the different stations of the punching machine using profile offcuts, in order to check the working measurements, adjusting the measurements where possible and as necessary.
- Page 24 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Profiles working To avoid mistakes in the workings where there are adjustable stops, it is necessary to execute a preliminary working to check the correct position of the stops with the accessory which is used.
- Page 25 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Correct die for frame inserted PHASE 1: Mount the profile support according to the profile to be worked. Set the frame on a plane surface, with the wedges upward. Insert the punching machine from above on the frame.
- Page 26 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 PHASE 3: After having inserting the wedge along the frame, push the knob toward the inside. PHASE 4: Activate the valve. At the end of the cycle, move the punching machine sideways, along the frame, of about 150mm.
- Page 27 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Use correct die for window frame PHASE 1: Mount the profile support according to the profile to be worked. Set the frame on a plane surface, with the wedges upward. Insert the punching machine from above on the frame.
- Page 28 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 Never carry out maintenance with the machine running. Disconnect the compressed air supply before carrying out any maintenance operations and press the activation control or the pedal to discharge the circuit.
- Page 29 DARLEY SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 CAUTION After carrying out maintenance operations, before putting the punching machine back into service, check that any safety guards removed have been put back in position correctly replaced and fixed. It is prohibited: to use the punching machine when there is clearly condensation in the filter or in the general compressed air supply;...
- Page 30 SCREENGUARD STAINLESS STEEL MESH SECURITY SYSTEM Code ZOX14861 The replacement of spare parts, and any other repairs or substitutions not expressly mentioned in this manual, must be carried out by Darley Aluminium authorised technicians. Mechanical spare parts Station 1 Spare part list Pos.