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KlinMak TRION Series Instruction Manual

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TRION RANGE
INSTRUCTION MANUAL
20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. +39-02-8929291
E-mail:
info@klinmak.com
www.klinmak.com

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  • Page 1 TRION RANGE INSTRUCTION MANUAL 20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. +39-02-8929291 E-mail: info@klinmak.com www.klinmak.com...
  • Page 2 In order to obtain the best results, it is recommended to use original KlinMak Srl consumables The trade or registered marks mentioned in this manual belong to their respective owners. 09/01/19 Rev: 1.0. 0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 3 TRION RANGE INSTRUCTION MANUAL • Description: Walk-behind scrubber-dryer for use in retail/industrial premises • Model: Trion 20/40 – Trion 40/50 • Manual revision: 1.0.0 09/01/19 Rev: 1.0. 0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 4: Table Of Contents

    TRION -TRION Instruction manual 2040 4050 TABLE OF CONTENTS MACHINE DESCRIPTION ..............8 1.1. Description of control panel ................10 TECHNICAL SPECIFICATIONS ............. 11 2.1. Trion 2040 Dimensions ..................12 2.2. Functional units ....................13 SAFETY FEATURES ................16 3.1. Declaration of absence of harmful substances ..........18 3.2.
  • Page 5 TRION -TRION Instruction manual 2040 4050 12.2. Start of washing and drying ................. 24 12.3. Double washing and single drying ............... 25 12.4. Emptying and cleaning the recovery tank ..........25 12.5. Emptying and cleaning the solution tank ........... 26 CONTROL STATION ................
  • Page 6 4050 PRESENTATION Dear Customer, KlinMak Srl would like first of all to thank you for choosing to purchase, the new Trion Range Walk-behind Scrubber-Dryers which, thanks to its features – described in this manual – we are confident will meet your needs.
  • Page 7 TRION -TRION Instruction manual 2040 4050 The following symbols are used in the guide for the purposes outlined by the following descriptions: WARNING WARNING - Hazardous or unsafe procedures that might cause severe personal injury or even be fatal. CAUTION CAUTION - Hazardous or unsafe procedures that might cause non-severe personal injury or damage to the...

  • Page 8: Machine Description

    Instruction Manual IDO -HILO 8065 8065 MACHINE DESCRIPTION Trion is a Walk-behind Scrubber-Dryer machine, to wash and dry hard floors, battery powered and with cable, intended for retail use. The main systems of the machine are as follows: ▪ The detergent solution tank and relevant circuit, ▪...
  • Page 9 Instruction Manual IDO -HILO 8065 8065 The function of the control devices is to control the various settings of the machine. They include: 1. Start controls 2. Display 3. H20 metering button 4. Brush and suction button 5. Power key – Emergency button 09/01/19 Rev: 1.0.

  • Page 10: Description Of Control Panel

    Instruction Manual IDO -HILO 8065 8065 1.1. Description of control panel 1. Startup controls The machine is started up by either red control on the handle (right or left) 2. Display When the machine is switched on with the key selector located on the emergency pushbutton, the total hours worked are displayed.

  • Page 11: Technical Specifications

    Instruction Manual IDO -HILO 8065 8065 TECHNICAL SPECIFICATIONS Technical Information Trion TRION2040-e TRION2040 TRION4050-e TRION4050 Eco TRION4050 Description Remark Voltage 230V/50Hz 54,6V 230V/50Hz 54,6V 54,6V Power Installed 1 Motor 500 W 500 W 500 W 500 W 500 W Power Consumption Eco-Mode / Max 240 / 340 W 240 / 340 W...

  • Page 12: Trion 2040 Dimensions

    Instruction Manual IDO -HILO 8065 8065 2.1. Trion 2040 Dimensions 2.2. Trion 4050 Dimensions 09/01/19 Rev: 1.0. 0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 13: Functional Units

    Instruction Manual IDO -HILO 8065 8065 2.3. Functional units LIST OF UNITS 1. Control panel 2. Solution tank 3. Recovery tank 4. Recovery tank lid 5. Recovery tank discharge flexible hose 6. Brush head 7. Detergent solution discharge flexible hose 8.
  • Page 14 Instruction Manual IDO -HILO 8065 8065 09/01/19 Rev: 1.0. 0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 15 Instruction Manual IDO -HILO 8065 8065 09/01/19 Rev: 1.0. 0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 16: Safety Features

    Instruction Manual IDO -HILO 8065 8065 SAFETY FEATURES In view of the safety standards of the unified text of the Machine Directive 2006/42/CE (implemented with Italian Legislative Decree 17/10), of the Low Voltage Directive 2014/35/CE, of Electromagnetic Compatibility 2014/30/CE. ▪ To reduce the risk of fire, electrical shocks or personal injury, comply with the following instructions ▪...
  • Page 17 Instruction Manual IDO -HILO 8065 8065 ▪ The machine is designed for commercial use, e.g. to be used inside supermarkets, hotels, schools, hospitals, factories, warehouses, thus for more complex applications than simple domestic cleaning operations. ▪ The use of the machine must be exclusively entrusted to personnel trained and informed on correct use.

  • Page 18: Declaration Of Absence Of Harmful Substances

    ▪ clothes with wide sleeves when using the machine. ▪ Use KlinMak approved spare parts. 3.1. Declaration of absence of harmful substances We hereby declare that our products, used in the process of assembling the machine, are produced with...

  • Page 19: Safety Devices Relevant To Mobile Guards

    Instruction Manual IDO -HILO 8065 8065 3.3. Safety devices relevant to mobile guards The brush plate is protected by a mobile guard. The battery compartment is located on the back plate, in front of the operator. To access it, remove the 4 screws locking the plate and disconnect the wires.

  • Page 20: Intended Use Of The Machine (Washing And Drying Phase)

    Instruction Manual IDO -HILO 8065 8065 INTENDED USE OF THE MACHINE (washing and drying phase) TRION is a Walk-behind Scrubber-Dryer machine, to wash and dry hard floors, battery powered or with cable, intended for retail use. The machinery applies a detergent solution to the hard floor, a solution that is collected in the solution tank and is conveyed through suitable piping to the brush plate, with solenoid valve adjustable flow, it scrubs the floor by the combined action of two counter-rotating brushes and then draws the dirty water into the recovery tank.

  • Page 21: Reasonably Foreseeable Incorrect Use Of The Machine

    Instruction Manual IDO -HILO 8065 8065 REASONABLY FORESEEABLE INCORRECT USE OF THE MACHINE The machine is not intended for outdoors use. Do not wash and extract corrosive, flammable, explosive liquids, even if diluted. It is strictly forbidden to use the machine in environments with explosion hazard where there are flammable and explosive gases, vapours, liquids and powders.
  • Page 22 4. Ensure the discharge pipe, the relevant cap, the pipe from the wiper are correctly installed. 5. Check battery conditions and if necessary recharge it. Should any damage, fault or missing parts be detected, do not commission the machine and contact your Dealer or directly KlinMak. 09/01/19 Rev: 1.0. 0...

  • Page 23: Machine Preparation And Commissioning

    Instruction Manual IDO -HILO 8065 8065 MACHINE PREPARATION AND COMMISSIONING 11.1. Machine start up NOTE: Before operating the machine, perform preliminary inspection. Before starting the machine up, ensure the emergency on the back of the machine is not pressed. 11.2 Machine filling Before leaving the machine unattended or performing any maintenance operation, ensure it is on a flat surface, turn off the machine.

  • Page 24: Use Of The Machine

    Instruction Manual IDO -HILO 8065 8065 USE OF THE MACHINE 12.1. Floor washing and drying Plan the washing and drying route in advance. The longest route follows the perimeter of the area to be treated. The ideal route has the least turns, stops or brush plate lifting and lowering (to manoeuvre). To obtain the best results, the area to be cleaned must be accurately swept prior.

  • Page 25: Double Washing And Single Drying

    Instruction Manual IDO -HILO 8065 8065 12.3. Double washing and single drying Particularly dirty floors may not be sufficiently cleaned with one pass. In these cases double brushing must be performed. To perform double scrubbing and washing, make a first pass with lifted wiper, manually lifting it and locking it with the magnets.

  • Page 26: Emptying And Cleaning The Solution Tank

    Instruction Manual IDO -HILO 8065 8065 12.5. Emptying and cleaning the solution tank 1. Place the vehicle near a floor drain. Press the emptying button, located on the control panel (by pressing the water delivery button for 5 seconds). This way, water flows out in the middle on the brush plate 2.

  • Page 27: Control Station

    Instruction Manual IDO -HILO 8065 8065 CONTROL STATION 13.1. TRION CONTROL STATION 1. Startup controls 2. Display 3. H20 metering button 4. Brush and suction button 5. Power key – Emergency pushbutton 09/01/19 Rev: 1.0. 0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 28: Key Switch 0/1

    Instruction Manual IDO -HILO 8065 8065 13.1.1. Key switch 0/1 There is a key on the emergency pushbutton to be extracted after engaging the emergency to lock the machine. 13.1.2. Brush rotation activation switch (4) This switch controls brush rotation. To start rotation, press the switch. 13.1.3.

  • Page 29: Counter (2)

    Instruction Manual IDO -HILO 8065 8065 Do not charge the batteries before using the machine for at least 60 minutes, in order not to damage charging cycles. Pay attention to the battery charging operation, as explained in the relevant paragraph 13.1.6.

  • Page 30: Neutrik Connector Socket For Battery Charging

    Instruction Manual IDO -HILO 8065 8065 13.2.1. Neutrik connector socket for battery charging It is located directly on the back plate 13.3. Batteries The batteries supply the power to operate the machine. For the batteries to always assure peak performance, some maintenance operations must be regularly carried out. The Lithium-Ion battery fitted on TRION models is sealed and poses no hazards at all if it is used according to the requirements of the technical specifications.

  • Page 31: Charging The Batteries

    Instruction Manual IDO -HILO 8065 8065 Indications for proper maintenance Maintenance - Recharge within 6 months. Recommended 3 months. - Store at a temperature between 5 and 30 °C, in the original packaging. Main rules and precautions for use - protect the battery from possible impacts and mechanical and thermal shocks - Do not disassemble the battery - Adhere to the warnings on the appropriate battery label - Do not leave the battery charger connected once charging is completed...

  • Page 32: Brush Replacement

    Instruction Manual IDO -HILO 8065 8065 13.5. Brush replacement This is done as follows. 1. With brush plate raised (tilted machine) 2. Press on the top of the brush, so to remove the it from its rim hub and let it drop on the floor. 3.

  • Page 33: Wiper Assembly

    Instruction Manual IDO -HILO 8065 8065 13.6. Wiper assembly The machine is packed, shipped and delivered with assembled wiper. 13.7. Wiper adjustment Two wiper adjustments are possible: 1. lengthwise tilting: act on the caster wheel locking nut to vertically move the two side wheels to adjust the height and the central one to adjust the tilt.

  • Page 34: Wiper Drying Blade Replacement

    Instruction Manual IDO -HILO 8065 8065 13.8. Wiper drying blade replacement Two blades are assembled: one on the front and one rear, different form one each other. They are built so as to avoid installation errors. The wiper has the purpose of picking up the water from the floor through a vacuum chamber that generates inside it.

  • Page 35: Clean Water Filter Cleaning

    Instruction Manual IDO -HILO 8065 8065 13.9. Clean water filter cleaning The clean water filter is fitted under the machine's floor, in the middle. The filter has the purpose of preserving the solenoid valve controlling solution flow rate from any debris or sediment and dirt there might be in the solution tank.

  • Page 36: Maintenance Schedule

    Instruction Manual IDO -HILO 8065 8065 13.10. Maintenance schedule every every 50 maintenance action daily hours hours Check seal of recovery tank cover. Visually check integrity (damage or wear) of the tyres. Ensure the brushes are correctly mounted. Check connections of vacuum flexible hoses. Clean the detergent solution filter and tank.

  • Page 37: Summary For Good Maintenance Of The Machine

    Instruction Manual IDO -HILO 8065 8065 13.11. Summary for good maintenance of the machine 1. Unloading from pallet: always use a wooden base to slide down the machine 2. Loading or unloading on/from vehicle: lift the head (tilt), 3. End cleaning: always tilt the machine 4.

  • Page 38: Troubleshooting

    Instruction Manual IDO -HILO 8065 8065 13.12. Troubleshooting PROBLEM CAUSE SOLUTION Emergency button pressed Check the button Disconnected power cables (behind emergency button) Machinery without power Check connections. supply Flat battery See display Worn brushes Check wear Unsuitable brushes for the floor Check type No thrust forward or poor thrust backward.
  • Page 39 Instruction Manual IDO -HILO 8065 8065 Solution tank Fill the empty detergent solution tank. Detergent solution flow Activate detergent solution de-activated or adjusted flow or increase the too low flow adjustment Detergent solution filter Clean the detergent Detergent solution flow to the obstructed solution filter.

  • Page 40: Sound Emission

    Instruction Manual IDO -HILO 8065 8065 Sound emission The Leq equivalent level averaged over multiple processing cycles was detected with Class 1 precision sound level meter as set out in IEC standards with constant fast-slow reading, both from the position where the operator is located, and in positions surrounding the machine being considered.
  • Page 41 2014/35/EC Low Voltage Directive 2014/30/EC Electromagnetic Compatibility Directive The manufacturer also hereby declares that the technical construction file is put together and kept by Klinmak S.r.l., Via della Levata 1, 20084 Lacchiarella (MI) Italia, Mr. Angelo Orsi Lacchiarella, ______________ Mr. Eugenio Cagna...
  • Page 42 2014/35/EC Low Voltage Directive 2014/30/EC Electromagnetic Compatibility Directive The manufacturer also hereby declares that the technical construction file is put together and kept by Klinmak S.r.l., Via della Levata 1, 20084 Lacchiarella (MI) Italia, Mr. Angelo Orsi Lacchiarella, ______________ Mr. Eugenio Cagna...

This manual is also suitable for:

Trion2040-eTrion2040Trion4050-eTrion4050 ecoTrion4050

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