Vermont Castings 1655, 1656, 1657, 1658, 1659 Installation And Operating Manual
Vermont Castings 1655, 1656, 1657, 1658, 1659 Installation And Operating Manual

Vermont Castings 1655, 1656, 1657, 1658, 1659 Installation And Operating Manual

Vermont castings woodburning stove installation and operating manual models 1655, 1656, 1657, 1658, 1659

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SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED,
OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION
INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT
IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT
LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
Do Not Discard This Manual: Retain for Future Use
Vermont Castings Madison
The Madison
Woodburning Stove
Models
1655, 1656, 1657, 1658, 1659
Homeowner's
Installation and
Operating
Manual
For use in the
United States and Canada
30001453 10/02 Rev. 1
1

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Summary of Contents for Vermont Castings 1655, 1656, 1657, 1658, 1659

  • Page 1: Operating Manual

    LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. Do Not Discard This Manual: Retain for Future Use The Madison Woodburning Stove Models 1655, 1656, 1657, 1658, 1659 Homeowner’s Installation and Operating Manual For use in the United States and Canada 30001453 10/02 Rev.
  • Page 2: Table Of Contents

    Vermont Castings Madison Thank you for choosing a Vermont Castings Madison to meet your heating needs. We're confident you will find the Madison to be an effective woodburning heater incorporating modern, non-catalytic combustion technology with the classic aesthetic appeal of its Vermont Castings lineage.
  • Page 3: Specifications

    Madison, Model 1655 Series Maximum heat output ... 39,700 Btu’s/hr. Area heated ... Up to 1600 sq. ft. Fuel size/type ... 18” (46 cm) logs Loading ... Front & Side Chimney connector ... 6” (150 mm) diameter Chimney flue size ... 6” (150 mm) minimum Flue exit position ...
  • Page 4: Masonry Chimneys

    Vermont Castings Madison Installation SAFETY NOTICE: If your stove is not properly installed, operated and maintained, a house fire may result. For safety, follow all installation, operation and maintenance directions. Contact local building officials about restrictions and installation inspection requirements in your area. Before you begin an installation, review your plans to be certain that: •...
  • Page 5 Masonry Chimneys, cont'd. • Unused openings in an existing masonry chimney must be sealed with masonry to the thickness of the chimney wall, and the chimney liner should be repaired. Openings sealed with pie plates or wallpaper are a hazard and should be sealed with mortar or refractory cement.
  • Page 6 Vermont Castings Madison Double-wall Chimney Connectors The Madison is approved for installation in the U.S. and Canada with double-wall chimney connectors that have been tested and listed for use with solid-fuel burning appliances by a recognized testing laboratory. Follow the instructions for assembling and install- ing double-wall connectors provided by the manufac- turer of the double-wall chimney.
  • Page 7: Wall Pass-Throughs

    Connection Above the Fireplace In this installation, the chimney connector enters the fireplace flue through a thimble located above the fireplace. (Fig. 6) The liner of the fireplace chimney should extend at least to the point at which the chim- ney connector enters the chimney.
  • Page 8: Canadian Requirements

    Vermont Castings Madison • Placing a chimney connector pipe inside a section of 9" (230 mm) diameter, solid-insulated, factory- built chimney, with two inches of air space between the chimney section and combustibles. (Fig. 10) Canadian Requirements: In Canada, the Canadian Standards Association has established specific guidelines regarding wall pass- though design.
  • Page 9 To meet these requirements, a floor protector must be at least 54” (1372mm) wide (“A”,Fig. 12) and 52” (1320mm) deep (“B”, Fig. 12). Fireplace Hearth Protection Do not assume that your fireplace hearth is completely noncombustible. Many fireplace hearths do not satisfy the “completely noncombustible”...
  • Page 10 Vermont Castings Madison Wall Shields Wall shields should be constructed of 24 gauge or heavier sheet metal, or another noncombustible material such as 1/2" (13 mm) insulation board (Fig. 14) or common brick "laid on flat," with the 3 " (90 mm) side down.
  • Page 11: Alcove Installations

    Alcove Installations Because of their restricted air flow and heat retention characteristics, specific construction requirements and special clearances apply to installations into alcoves. No stove or chimney connector heat shields are used in alcove installations. ALCOVE INSTALLATION OF THE MADISON IS NOT PERMITTED IN CANADA.
  • Page 12: Clearances

    Vermont Castings Madison Madison 1655 Series Clearance Chart Use the chart below together with the diagrams on the next page to determine the minimum clearance required for your particular installation. In any case, it is always advisable to locate the stove as far away from walls as pos- sible in order to take full advantage of the radiant properties of cast iron.
  • Page 13 Madison 1655 Series Clearance Diagram Top Exit, Bottom Heat Shield always used, floor protection, minimum 18” (457mm) in front. UNPROTECTED SURFACES Stove Installed Parallel to Wall Top Exit Installations, no heat shields Top Exit Installations, heat shield on stove, no shields on single-wall connector Top Exit Installations, heat shield on stove, heat shields on single-wall connector Top Exit Installations, heat shield on stove, double-wall chimney connector Stove Installed...
  • Page 14 Vermont Castings Madison Madison 1655 Series Clearance Diagram Rear Exit Installations, Bottom Heat Shield, floor protection, minimum 18” (457mm) in front. UNPROTECTED SURFACES Stove Installed Parallel to Wall Rear Exit Installations, no heat shields Rear Exit Installations, heat shields Stove Installed Stove in Corner Parallel to Wall N / A...
  • Page 15: Assembly

    Assembly You will need the following tools to assemble the Madi- son: • 9/16" open end wrench • safety glasses & gloves • flat head screwdriver • power drill w/ 1/8" (3mm) bit • stub handle phillips screwdriver Unpack the Stove 1.
  • Page 16 Vermont Castings Madison Install the Outside Air Adaptor The optional #1891 Outside Air Adaptor provides a collar to which a 3 inch diameter air duct may be attached directly to the air inlet area at the back of the stove. This option can be installed in two different configurations, with Rear Heat Shield #1893 and without the heat shield.
  • Page 17: Operation

    Operation How the Madison Works Combustion control is achieved in the Madison through two separate air delivery systems. The primary air control lever, located at the left rear corner of the stove, controls the amount of incoming primary air for starting, maintaining, and reviving the fire.
  • Page 18: Starting And Maintaining A Fire

    Vermont Castings Madison A more effective option for delivering ample combustion air to the stove is to duct air directly from outdoors to the stove. In fact, in some areas, provisions for outside combustion air are required in all new construction. The optional Madison Outside Air Adaptor is available from your dealer.
  • Page 19: Ash Disposal

    NOTE: Some chimneys need to be “primed,” or warmed up, before they will draw sufficiently to sustain a fire. To correct this situation, roll up a couple pieces of newspaper, place them on top of the kindling and toward the back of the stove, light them, and close the doors.
  • Page 20: Maintenance

    Vermont Castings Madison Maintenance Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure. Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your Madison looking new.
  • Page 21: The Chimney System

    The Chimney System Creosote Your Madison is designed to reduce creosote buildup significantly. However, regular chimney inspection and maintenance must still be performed. For safety, good stove performance, and to protect your chimney and chimney connector, inspect your chimney and chimney connector on a regular schedule.
  • Page 22: Draft Management

    Vermont Castings Madison Draft Management Your stove is only one part of a system that includes the chimney, the operator, the fuel and the home. The other parts of the system will affect how well the stove works. When there is a good match between all the parts, the stove works well.
  • Page 23: Negative Pressure

    There should be no more than eight feet of single-wall stove pipe between the stove and a chim- ney. Longer runs can cool the smoke enough to cause draft and creosote problems. Use double-wall stove pipe for longer runs. Single Venting Your stove requires a dedicated flue.
  • Page 24 Vermont Castings Madison The Vermont Castings Majestic Products Company reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Madison Woodburning Stove Model 1655 Item Description 1. Bottom, Outer 2.
  • Page 25: Parts List

    Madison Woodburning Stove Model 1655 (continued) Item Description 23. Brick Support 24. Secondary Air Tube (Rear) 25. Secondary Air Tube (Middle) 26. Secondary Air Tube (Front) 27. Friction Spring 28. Leveller Blt, Hx Hd 1/4-20 x 1” Z 29. Washer, 1/4 pl 7/8 o.d. 30.
  • Page 26 Vermont Castings Madison...
  • Page 27: How To Obtain Service

    Warranty Limited 3 Year Warranty The Vermont Castings Majestic Products Company warrants ® that your Madison will be free of defects in material and workmanship for a period of three years from the date you receive it, except that the handles, glass door panel, fireback arch inserts, cement, and gasketing shall be warranted as described below.
  • Page 28 Vermont Castings Madison Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7885 www.vermontcastings.com © Vermont Castings, Majestic Products...

Table of Contents