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SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED,
OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION
INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT
IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT
LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
Do Not Discard This Manual: Retain for Future Use
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
The Madison
Woodburning Stove
Models
1655, 1656, 1657, 1658, 1659
Homeowner's
Installation and
Operating
Manual
For use in the
United States and Canada
30001453 4/04 Rev. 3
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Table of Contents
Related Manuals for Vermont Castings 410
Summary of Contents for Vermont Castings 410
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Page 1: Operating Manual
LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. CFM Specialty Home Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com Do Not Discard This Manual: Retain for Future Use The Madison... -
Page 2: Table Of Contents
Madison Woodburning Stove Thank you for choosing a Vermont Castings Madison to meet your heating needs. We're confident you will find the Madison to be an effective woodburning heater incorporating modern, non-catalytic combustion technology with the classic aesthetic appeal of its Vermont Castings lineage. -
Page 3: Specifications
Madison, Model 1655 Series Range of Heat Output ... 11,300 - 39,700 BTU’s Maximum heat output ... 39,700 Btu’s/hr. Area heated ... Up to 1600 sq. ft. EPA emissions ratings, g/h, non-catalytic ... 3.3 Fuel size/type ... 18” (457mm) logs Loading ... -
Page 4: Installation Requirements
Madison Woodburning Stove SAFETY NOTICE: If your stove is not properly installed, operated and maintained, a house fire may result. For safety, follow all installation, operation and maintenance directions. Contact local building officials about restrictions and installation inspection requirements in your area. Before you begin an installation, review your plans to be certain that: •... - Page 5 Masonry Chimneys, cont'd. • Unused openings in an existing masonry chimney must be sealed with masonry to the thickness of the chimney wall, and the chimney liner should be repaired. Openings sealed with pie plates or wallpaper are a hazard and should be sealed with mortar or refractory cement.
- Page 6 Madison Woodburning Stove Double-wall Chimney Connectors The Madison is approved for installation in the U.S. and Canada with double-wall chimney connectors that have been tested and listed for use with solid-fuel burning appliances by a recognized testing laboratory. Follow the instructions for assembling and installing double-wall connectors provided by the manufacturer of the double-wall chimney.
- Page 7 Connection Above the Fireplace In this installation, the chimney connector enters the fireplace flue through a thimble located above the fireplace. (Fig. 6) The liner of the fireplace chimney should extend at least to the point at which the chim- ney connector enters the chimney.
- Page 8 Madison Woodburning Stove • Placing a chimney connector pipe inside a section of 9" (230 mm) diameter, solid-insulated, factory- built chimney, with two inches of air space between the chimney section and combustibles. (Fig. 10) Canadian Requirements: In Canada, the Canadian Standards Association has established specific guidelines regarding wall pass- though design.
- Page 9 To meet these requirements, a floor protector must be at least 54” (1372mm) wide (“A”,Fig. 12) and 52” (1320mm) deep (“B”, Fig. 12). Fireplace Hearth Protection Do not assume that your fireplace hearth is completely noncombustible. Many fireplace hearths do not satisfy the “completely noncombustible”...
- Page 10 Madison Woodburning Stove Wall Shields Wall shields should be constructed of 24 gauge or heavier sheet metal, or another noncombustible material such as 1/2" (13mm) insulation board (Fig. 14) or common brick "laid on flat," with the 3 " (89mm) side down.
- Page 11 Alcove Installations Because of their restricted air flow and heat retention characteristics, specific construction requirements and special clearances apply to installations into alcoves. No stove or chimney connector heat shields are used in alcove installations. ALCOVE INSTALLATION OF THE MADISON IS NOT PERMITTED IN CANADA.
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Page 12: Clearances
Madison Woodburning Stove Madison 1655 Series Clearance Chart Use the chart below together with the diagrams on the next page to determine the minimum clearance required for your particular installation. In any case, it is always advisable to locate the stove as far away from walls as pos- sible in order to take full advantage of the radiant properties of cast iron. - Page 13 Madison 1655 Series Clearance Diagram Top Exit, Bottom Heat Shield always used, floor protection, minimum 18” (457mm) in front. UNPROTECTED SURFACES Stove Installed Parallel to Wall Top Exit Installations, no heat shields Top Exit Installations, heat shield on stove, no shields on single-wall connector Top Exit Installations, heat shield on stove, heat shields on single-wall connector Top Exit Installations, heat shield on stove, double-wall chimney connector 30001453...
- Page 14 Madison Woodburning Stove Madison 1655 Series Clearance Diagram Rear Exit Installations, Bottom Heat Shield, floor protection, minimum 18” (457mm) in front. UNPROTECTED SURFACES Stove Installed Parallel to Wall Rear Exit Installations, no heat shields Rear Exit Installations, heat shields Stove Installed Stove in Corner Parallel to Wall N / A...
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Page 15: Assembly
You will need the following tools to assemble the Madi- son: • 9/16" open end wrench • safety glasses & gloves • flat head screwdriver • power drill w/ 1/8" (3mm) bit • stub handle phillips screwdriver Unpack the Stove 1. - Page 16 Madison Woodburning Stove Install the Outside Air Adapter The optional #1891 Outside Air Adapter provides a collar to which a 3” diameter air duct may be attached directly to the air inlet area at the back of the stove. This option can be installed in two different configura- tions, with Rear Heat Shield #1893 and without the heat shield.
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Page 17: Operation
How the Madison Works Combustion control is achieved in the Madison through two separate air delivery systems. The primary air control lever, located at the left rear corner of the stove, controls the amount of incoming primary air for starting, maintaining, and reviving the fire. - Page 18 Madison Woodburning Stove In newer homes that are well-insulated and weather- tight, poor draft may result from insufficient air in the house. In such cases, a slightly opened window near the stove on the windward side of the house will provide the fresh air needed.
- Page 19 NOTE: Some chimneys need to be “primed,” or warmed up, before they will draw sufficiently to sustain a fire. To correct this situation, roll up a couple pieces of newspaper, place them on top of the kindling and toward the back of the stove, light them, and close the doors.
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Page 20: Maintenance
Madison Woodburning Stove Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure. Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your Madison looking new. The stove’s paint can be touched up as needed. - Page 21 The Chimney System Creosote Your Madison is designed to reduce creosote buildup significantly. However, regular chimney inspection and maintenance must still be performed. For safety, good stove performance, and to protect your chimney and chimney connector, inspect your chimney and chimney connector on a regular schedule.
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Page 22: Draft Management
Madison Woodburning Stove Your stove is only one part of a system that includes the chimney, the operator, the fuel and the home. The other parts of the system will affect how well the stove works. When there is a good match between all the parts, the stove works well. - Page 23 There should be no more than eight feet of single-wall stove pipe between the stove and a chimney. Longer runs can cool the smoke enough to cause draft and creosote problems. Use double-wall stove pipe for longer runs. Single Venting Your stove requires a dedicated flue.
- Page 24 Madison Woodburning Stove CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Madison Woodburning Stove Model 1655, 1656, 1657, 1658, 1659 Item Description 1. Bottom, Outer 2.
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Page 25: Parts List
Madison Woodburning Stove Model 1655, 1656, 1657, 1658, 1659 (continued) Item Description 23. Brick Support 24. Secondary Air Tube (Rear) 25. Secondary Air Tube (Middle) 26. Secondary Air Tube (Front) 27. Friction Spring 28. Leveller Blt, Hx Hd 1/4-20 x 1” Z 29. - Page 26 Madison Woodburning Stove Shell Enamel Parts - Madison Model 1655 Part Name Classic 30000817 Left Side 30000797 Right Side 30000796 Flue Collar 7000969 Front 30000808 Ashlip 30000815 Left Door Subassembly 30001173 Left Door Only 30000810 Right Door Subassembly 30001172 Right Door Only 30000809 Single Leg 30000816...
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Page 27: How To Obtain Service
Warranty Limited 3 Year Warranty CFM Specialty Home Products warrants that this woodburning stove will be free of defects in material and workmanship for a period of three years from the date you receive it, except that the catalyst, thermostat assembly, handles, glass door panels, cement, and gasketing shall be warranted as described below. - Page 28 CFM Specialty Home Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com © CFM Specialty Home Products...