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Tecomotive - tiyCWA - eser Maiual
Maiual Versioi
Oiveriview
Contents
-
tinyCA cwontroollero
-
Fusecholdero
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Fuse(s)
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Connewtoroc8cpinc(wontroollero)
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Connewtoroc3-4cpinc(waterocpump)
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Setcofcswroewsc(wontroollerocmounting)
Introoduwtion
ThecPieroburogcCA 200cwascthecfrost
elewtrooniwcwaterocpumpcforoclinecprooduwtion
introoduwedcbycBMAcinc2004.cTheycaroecnow
widelycavailablecincusedcwarosc/cthe
aferomaroketcandchavecmanycadvantagescovero
wonventionalcmewhaniwalcpumps.cSomecof
whiwhcaroecthecfroeedomcofcinstallationcandcthecindependenwecofcenginec
roevolutions.c lsocthecpumpscaroecveroycwellcbuiltcandcwithcitscbroushlessc
wannedcmotoroctheycaroecproawtiwalcmaintenanwecfroee.
Thec"tinyCA "cwontroollerocwancwontroolcthosecpumpscincthecapprooproiatec
mannero .
Pagec1cofc13
Operoation
Ahencawtivatedcthecwontroollerocsendscthecwhosencspeedcsignalctocthecpumpc
wheroecthecinteronalcpumpcelewtrooniwscthencsetcitctocthecroightcspeed.
Featuroes
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Simplectocsetcupcwithconlyconecrootaroycswitwh
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Choosecyourocfavoroitecpumpcspeedcincsixteencsteps
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csevencLEDcdisplaycshowscthecwuroroentcpumpcspeed
-
Compawtcandcroobustcanodizedcaluminumcwase
-
dditionalc10HzcPAMc(400m cmax.)coutputc(switwhingctocgroound)

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Summary of Contents for Tecomotive tinyCWA Series

  • Page 1 Tecomotive - tiyCWA - eser Maiual Operoation Maiual Versioi Ahencawtivatedcthecwontroollerocsendscthecwhosencspeedcsignalctocthecpumpc wheroecthecinteronalcpumpcelewtrooniwscthencsetcitctocthecroightcspeed. Oiveriview Featuroes Contents Simplectocsetcupcwithconlyconecrootaroycswitwh tinyCA cwontroollero Choosecyourocfavoroitecpumpcspeedcincsixteencsteps csevencLEDcdisplaycshowscthecwuroroentcpumpcspeed Fusecholdero Compawtcandcroobustcanodizedcaluminumcwase Fuse(s) dditionalc10HzcPAMc(400m cmax.)coutputc(switwhingctocgroound) Connewtoroc8cpinc(wontroollero) Connewtoroc3-4cpinc(waterocpump) Setcofcswroewsc(wontroollerocmounting) Introoduwtion ThecPieroburogcCA 200cwascthecfrost elewtrooniwcwaterocpumpcforoclinecprooduwtion introoduwedcbycBMAcinc2004.cTheycaroecnow widelycavailablecincusedcwarosc/cthe aferomaroketcandchavecmanycadvantagescovero wonventionalcmewhaniwalcpumps.cSomecof whiwhcaroecthecfroeedomcofcinstallationcandcthecindependenwecofcenginec roevolutions.c lsocthecpumpscaroecveroycwellcbuiltcandcwithcitscbroushlessc wannedcmotoroctheycaroecproawtiwalcmaintenanwecfroee. Thec“tinyCA ”cwontroollerocwancwontroolcthosecpumpscincthecapprooproiatec mannero .
  • Page 2 Iistallatoi Connewtion Aecmadecthecwonnewtioncasceasycandcintuitivecascpossible.cSocincgeneroalc Installationcdroawingc(mm) thatcmeanscthatcthecsamecwolorocwablescaroecmeantctocwonnewtctoceawhcothero . c cdetailedcwonnewtioncdiagroamcwancbecfoundconctheclastcpage. Evencthoughcthecpumpscaroecelewtrooniwallycroegulatedcyoucshouldcalwayscusec thecfusec/cfusecholderocthatcwomescwithctheckit. Connewtoro:cControolleroc(8cpin) Iifo:ccIfcyoucdocnotcwantcanycstandby funwtionalitycyoucwancwonnewtcthecroed wiroec(pinc2)ctocthecignitioncswitwh,ctoo. Atteitoi:cThec10HzcPAMcoutputcwan onlychandlecacmaximumcofc0.4camps! Color Coiiectoi Changingcthecswroews Blawk GrooundcGNDc- Tocmountcthecwontroolleroconcacfroontcpanelcyoucwan Bateroyc+e Yellow Ignitionckeyc+ec(StandbycOn/Of) whangecthecfourocwasecswroewsc(M3)ctoctheclongero Blawk Notcneededc–cpleasecisolate onescwhiwhcwomecwithctheckit.c Oroange Notcneededc–cpleasecisolate Pleaseconlycwhangeconecatcthectime.cTheroecaroeclitlec Blue 10HzcPAMcoutput spaweroscinsidecthecwasecwhiwhcwancgetcoutcofcplawecwithoutcthecswroews. Groeyc/cRed Signalcwiroecwaterocpump (Seecthecpiwturoecatcthecfrostcpage) Groeyc/cBlawk Signalcgrooundcwiroecwaterocpump Ofcwourosecthecwontroollerocwancbecmountedcanywaycyouclike.c(E.g.cwithcdoublec sidedctapecoroczipctiesc ) Pagec2cofc13...
  • Page 3 Connewtoro:cAaterocpumpc(4cpin) Aaterocpumpcinstallation Iifo:cIfcyoucdocnotcwantctocusecthe Incandcoutletcofcthecpumpcaroe standbycfunwtioncyoucwancwonnewt showncincthecpiwturoe. thecroedcwiroec(pinc1)ctocacswitwhedcroelay. Tocgetcacdewentcwoolant wirowulationcthecpumpcshould Atteitoi:cThecmaincwuroroentcfows suwkcthecwaterocoutcofcthe throoughcpinc1candcpinc4.c(CA 200) botomcroadiatorocporotcandcthen Pleaseconlycusecwiroescwhiwhcaroe pumpcitcbawkcintocthecengine. ablectochandlecthecwuroroent! lsocitcmaycbechelpfulctocmount thecpumpcasclowcascpossible. Possiblecfuses: CA 50c7.5 c/cCA 100c15 c/cCA 200c15 /30 c/cCA 400c40 Atteitoi: Pleaseconlycmountcthecpumpcwithcapprooproiatecroubberocdamperosc bewausechighcvibroationcwancdamagecthecinteronalcelewtrooniws! Color Coiiectoi Bateroyc+e12Vr Groeyc/cRed Signalcwiroecfroomcwontroollero Groeyc/cBlawk Grooundcwiroecfroomcwontroollero Blawk GrooundcGND Pagec3cofc13...
  • Page 4 Basic setiis Proiram list Theconlycthingcyoucneedctocdewideciscwhatcspeedcyoucwantcthecpumpctocroun. CA 50c(approox.) (Seectheclistcbeside) Turoncthecrootaroycswitwhctocthecassowiatedcwharoawtero . cDone. Position Speed Rev/min Liters/min * 10Hz PWM Duty Stop 0 - 0 Usingcthecrootaroycswitwh Min.Speed 0,1 - 0,1 Rightcincthecwenterocofcthecwontroollero’scfroontcpanelcyou’llcfndcthecrootaroyc 2 - 3 switwh.cBycturoningcitctocacspewifwcwharoawterocyoucaroecablectocsetcupcallcthec 4 - 5 thingscthecwontroollerocwancdo. 1260 5 - 8 1670 7 - 10 Thecwharoawterocthatcpointsctocthecbotomciscthecwuroroentlycselewtedcone.
  • Page 5 ProogroamclistcCA 100c(approox.) ProogroamclistcCA 200c(approox.) Position Speed Rev/min Liters/min * 10Hz PWM Duty Position Speed Rev/min Liters/min * 10Hz PWM Duty Stop 0 - 0 Stop 0 - 0 Min.Speed 0,1 - 0,1 Min.Speed 0,5 - 0,75 2 - 3 9 - 13 4 - 6 17 - 24 7 - 9...
  • Page 6 ProogroamclistcCA 400c(approox.) SpewifwationscControollero Name: Tewomotivec„tinyCA “ Position Speed Rev/min Liters/min * 10Hz PWM Duty Dimensions: aboutc44x44x12mmc(withoutcwonnewtoro) Stop 0 - 0 aboutc44x44x24mmc(withcwonnewtoro) Min.Speed 0,5 - 0,75 11 - 16 Operoatingcvoltage: 8ctoc16cVrolts 22 - 32 1280 33 - 48 Curoroentcwonsumption: 20m cmax. 1700 43 - 63 aboutc1.5m cincstandbycmode...
  • Page 7 Spewifwationscwaterocpumps CA 50 CA 100 Name: Pieroburogc„CA 50“ Name: Pieroburogc„CA 100“ Dimensions: aboutc100x100x123mm Dimensions: aboutc100x100x123mm Operoatingcvoltage: 8ctoc16cVrolt Operoatingcvoltage: 8ctoc16cVrolt Curoroentcwonsumption: 6.5 cmax. Curoroentcwonsumption: 13.5 cmax. aboutc0.2m cincstandbycmode aboutc0.2m cincstandbycmode Speed: 20cbisc5800cropm Nominalcdif.cproessuroe: 0.55cbaro Nominalcdif.cproessuroe: 0.85cbaro Flowcroate: 25cl/minc@c0.6cbaroc/c35cl/minc@c0.3cbaro Flowcroate: 30cl/minc@c0.85cbaroc/c40cl/minc@c0.65cbaro Temperoaturoecroange: -40°Cctoc+e140°C Temperoaturoecroange: -40°Cctoc+e140°C...
  • Page 8 CA 200 CA 400 Name: Pieroburogc„CA 200“ Name: Pieroburogc„CA 400“ Dimensions: aboutc100x125x175mm Dimensions: aboutc100x125x175mm Operoatingcvoltage: 8ctoc16cVrolt Operoatingcvoltage: 8ctoc16cVrolt Curoroentcwonsumption: 16.5 cmax.c(typiwalc15 ) Curoroentcwonsumption: 36 cmax. aboutc0.2m cincstandbycmode aboutc0.2m cincstandbycmode Speed: 20ctoc4500cropm Speed: 20ctoc6000cropm Nominalcdif.cProessuroe: 0.45cbaro Nominalcdif.cProessuroe: 0.85cbaro Flowcroate: 116cl/minc@c0.45cbaroc/c166cl/minc@c0.3cbaro Flowcroate: 150cl/minc@c0.85cbaroc/c220cl/minc@c0.55cbaro Temperoaturoecroange: -40°Cctoc+e140°C...
  • Page 9 Safety iotes Don’tclaycwablescorocwonnewtoroscincaroeascwhiwhcaroecexposedctocsproaycwatero . Diswlaimero Don’tcmountcthecwiroesc/csensorocincaroeascwhiwhcaroecexposedctocmovingcoroc rootatingcparots. Thecinstallationcshouldconlycbecdonecbycexperoienwedcorocspewialctroainedc perosonnelcwithcthecnewessaroycknowledge. Operoation Aecwannotcbecheldcliablecforocanycdamagesconcyourocwaro , cenginecorocthec nycmodifwationsconcyourocwarocwouldcbecagainstctheclaw. prooduwtcitself! Itciscyourocroesponsibilityctocgetcallcthecnewessaroycinforomationcandcperomissionsc Generoalcnotes tocdroivecthecwaroclegally. Beforoecyoucplugcincthecdeviwescmakecsuroecallcthecwablescaroecwiroedcwororoewtly! Ifcyoucdroivecyourocwarocwithoutcprooperoclegalitycandcperomissionscyoucwouldclosec yourocinsuroanwecwoveroagecandcwouldcbecwommitngcacwroiminalcofenwe. Thecinstallationcneedscspewialcautomotivecandcelewtroiwalcknowledge. Improoperocwonnewtioncandcusecwancdamagecyourocwaro , cthecenginecorocthec Curoroentcwonsumptioncoveroclongerocperoiodscofctime prooduwtcitself. Thecdeviwescaroecwonsumingcaclitlecbitcofcwuroroentcevencincstandbycmode. Installation Ifcyoucdon’tcusecthemcoverocaclongerocperoiodcofctimecitciscroewommendedctoc diswonnewtcthemcentiroelyctocnotcdamagecthecwaroscbateroy. Beforoecyoucstarotcwithcthecinstallationcdiswonnewtcthecwaroscbateroyctocproeventc anycunintentionalcshorotcwirowuits. ppliwation Paycatentionctocanycpotentialcsafetycnotescfroomcyourocwarocmanufawturoero . ThecdeviwecdeswroibedcincthiscmanualcisconlyctestedcwithcthecCA ctypecwateroc (E.g.croegarodingcairobags,calaromcsystems,cECU’scorocimmobilizeros) pumpscmadecbycthec“PieroburogcPumpcTewhnologycGmbH”cwhiwhciscavailablec atcthecroeplawementcdeparotmentcofcthec“BMAc G”.
  • Page 10 Coiiectoi Diairams Pagec10cofc13...
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