Download Print this page
Hide thumbs Also See for tinyCWA:

Advertisement

Quick Links

Tecomotive - tiyCWA - eser Maiual
Oiveriview
Contents
-
tinyCA ciontroollero
-
Fusecholdero
-
Fuse(s)
-
Conneitoroc8cpinc(iontroollero)
-
Conneitoroc3/4cpinc(waterocpump)
-
Conneitoroc2cpinc(temperoaturoecsensoro)
-
TemperoaturoecsensorocM12x1.5
-
Setcofcsiroewsc(iontroollerocmounting)c(seecnextcpage)
Introoduition
ThecPieroburogcCA 200cwascthecfrost
eleitrooniicwaterocpumpcforoclinecprooduition
introoduiedcbycBMAcinc2004.cTheycaroecnow
widelycavailablecincusedciarosc/cthe
aferomaroketcandchavecmanycadvantagescovero
ionventionalcmeihaniialcpumps.cSomecofcwhiihcaroecthecfroeedomcofc
installationcandcthecindependeniecofcenginecroevolutions.c lsocthecpumpsc
aroecveroycwellcbuiltcandcwithcitscbroushlessciannedcmotoroctheycaroecproaitiialc
maintenaniecfroee.
Thec"tinyCA "ciontroollerocianciontroolcthosecandcallcotherocCA ctype
pumpscincthecapprooproiatecmannero .
Pagec1cofc22
Operoation
Ahencaitivatedctheciontroollerociscmeasuroingcthecioolantctemperoaturoecandc
thecroatecofciniroeasecwithcthecionneitedctemperoaturoecsensoro . cAithcthiscdatac
itcthencialiulatescthecapprooproiatecwaterocfowcandcsendscacsignalctocthec
pumpcwheroecthecinteronalcpumpceleitrooniiscthencsetcitctocthecroightcspeed.
Thiscwaycyoucwillcalwayschavecthecroightcpumpcspeedcforocanyciiroiumstanies.
Featuroes
-
Simplectocsetcupcwithconlyconecrootaroycswitih
-
Choosecyourocfavoroitectarogetctemperoaturoe
froomc15°Cctoc100°Cc(59°Fctoc212°F)
-
LEDcdisplaycshowsctheciuroroentcpumpcspeedcorocrooughcioolantc
temperoaturoe
-
Compaitcandcroobustcanodizedcaluminumciase
-
Relaycoutputcforocthecroadiatorocfanc(roeiommendctocuse)
-
Delayedcshutdowncofcthecpumpcandcthecfancaferocignitioncturonedcof
-
Manuallyciontroolcthecpumpcspeedc(e.g.cforocbleedingcoroctesting)
-
LEDcwaroningcsystemcandcvaroiouscsafetycfeaturoes

Advertisement

loading
Need help?

Need help?

Do you have a question about the tinyCWA and is the answer not in the manual?

Questions and answers

Summary of Contents for Tecomotive tinyCWA

  • Page 1 Tecomotive - tiyCWA - eser Maiual Oiveriview Contents Operoation tinyCA ciontroollero Ahencaitivatedctheciontroollerociscmeasuroingcthecioolantctemperoaturoecandc Fusecholdero thecroatecofciniroeasecwithcthecionneitedctemperoaturoecsensoro . cAithcthiscdatac Fuse(s) itcthencialiulatescthecapprooproiatecwaterocfowcandcsendscacsignalctocthec Conneitoroc8cpinc(iontroollero) pumpcwheroecthecinteronalcpumpceleitrooniiscthencsetcitctocthecroightcspeed. Conneitoroc3/4cpinc(waterocpump) Thiscwaycyoucwillcalwayschavecthecroightcpumpcspeedcforocanyciiroiumstanies. Conneitoroc2cpinc(temperoaturoecsensoro) TemperoaturoecsensorocM12x1.5 Featuroes Setcofcsiroewsc(iontroollerocmounting)c(seecnextcpage) Simplectocsetcupcwithconlyconecrootaroycswitih Introoduition Choosecyourocfavoroitectarogetctemperoaturoe froomc15°Cctoc100°Cc(59°Fctoc212°F) ThecPieroburogcCA 200cwascthecfrost LEDcdisplaycshowsctheciuroroentcpumpcspeedcorocrooughcioolantc eleitrooniicwaterocpumpcforoclinecprooduition temperoaturoe introoduiedcbycBMAcinc2004.cTheycaroecnow Compaitcandcroobustcanodizedcaluminumciase widelycavailablecincusedciarosc/cthe Relaycoutputcforocthecroadiatorocfanc(roeiommendctocuse) aferomaroketcandchavecmanycadvantagescovero Delayedcshutdowncofcthecpumpcandcthecfancaferocignitioncturonedcof ionventionalcmeihaniialcpumps.cSomecofcwhiihcaroecthecfroeedomcofc...
  • Page 2 Iistallatoi Conneition Aecmadecthecionneitioncasceasycandcintuitivecascpossible.cSocincgeneroalc Installationcdroawingc(mm) thatcmeanscthatcthecsameciolorociablescaroecmeantctocionneitctoceaihcothero . c Detailedcionneitioncdiagroamsciancbecfoundconctheclastcpages. Evencthoughcthecpumpscaroeceleitrooniiallycroegulatedcyoucshouldcalwayscusec thecfusec/cfusecholderocthatciomescwithctheckit. Conneitoro:cControolleroc(8cpin) Iifo:cIfcyoucdocnotcwantctocusecthe delayedcshutdowncfunitioncyoucian ionneitcthecroedcwiroec(pinc2)ctocthe ignitioncswitih,ctoo. Atteitoi: cThecroadiatorocfancroelaycoutput ianconlychandlecacmaximumcofc0.4camps! (Thatcmeanscacminimumcofc37cohmscioilcroesistanie)c Changingcthecsiroews Color Fuiktoi Blaik GrooundcGNDc- Tocmountctheciontroolleroconcacfroontcpanelcyoucian Bateroyc+e ihangecthecfourociasecsiroewsc(M3)ctoctheclongero Yellow Ignitionckeyc+e onescwhiihciomecwithctheckit.c Blaik dditionalcgrooundcGNDcforoctemperoaturoecsensoro Pleaseconlycihangeconecatcthectime.cTheroecaroeclitlec Oroange Signalcwiroectemperoaturoecsensoro spaieroscinsidectheciasecwhiihciancgetcoutcofcplaiecwithoutcthecsiroews. Blue Radiatorocfancroelaycoutput (Seecthecpiituroecatcthecfrostcpage) Groeyc/cRed Signalcpositivecwiroecwaterocpump Ofciourosectheciontroollerociancbecmountedcanywaycyouclike.c(E.g.cwithcdoublec Groeyc/cBlaik...
  • Page 3 Conneitoro:cAaterocpumpc(4cpin) Aaterocpumpcinstallation Iifo:cIfcyoucdocnotcwantctocuse Incandcoutletcofcthecpumpcaroecshown thecdelayedcshutdowncfunitioncyoucian incthecpiituroe. ionneitcthecroedcwiroec(pinc1)cviacancignition Youciancdroawcthecwaterocoutcofcthe switihedcroelay. botomcroadiatorocporotcandcthencpump itcbaikcintocthecengine.cButcthecothero Atteitoi:cThecmainciuroroent waycarooundciscpossible,ctoo. fowscthrooughcpinc1cand lsocitcmaycbechelpfulctocmountcthe pinc4.c(CA 200) pumpcasclowcascpossible. Pleaseconlycusecwiroescwhiihcaroe ablectochandlectheciuroroent! Atteitoi: Pleaseconlycmountcthecpumpcwithcapprooproiatecroubberocdamperosc beiausechighcvibroationciancdamagecthecinteronalceleitrooniis! Fuses:c(CA 50c7.5 c/cCA 100c15 c/cCA 200c20 c/cCA 400c40 ) Youcwillcfndcthecpin-outcofcthecotherocpumpscatcthecendcofcthiscmanual. Plaiingcthectemperoaturoecsensoro Color Coiiectoi ThectemperoaturoecsensorociscacstandarodcBosihctypecNTCcusedcin Bateroyc+e manycEuroopeanclinecprooduitionciaros.cIt’scgotcacM12x1.5c Groeyc/cRed Signalcwiroecfroomciontroollero throeadcandcaciopperocroingcforocprooperocsealing.
  • Page 4 Usecactheromostatcorocnot? TipscandcTroiiks Itciscpossiblectocusecthecpumpc/ciontroollerocinciombinationcwithcorocwithoutcan Itcmightcbecacgoodcideactocroethinkcthecwholecioolingcsystemcwhilecupdatingc orodinaroycmeihaniialctheromostat. itctocthecnewcpump. Manycmeihaniialcparotscaroecnotcneiessaroycanymoroecandcperohapsciouldcbec Ifcyoucuseconecjustcmakecsuroecyoucsetctheciontroollerosctarogetctemperoaturoecasc roemovedcorocroeplaied. ilosecascpossiblectocthectemperoaturoecofcthectheromostat. (Ofciourosecyouciancplaycwithcthectarogetctemperoaturoecaclitlecforoceventuallyc Evencaciompletecnewcwaychowcorocincwhatcdiroeitioncthecioolingcfowsc beterocioolingcroesults.) throoughcthecengineciscpossible. cioolingcsystemcwithcactheromostatciancbeneftcfroomcancevencshoroterocwarom- upctimecandcacmoroecexaitcaitualctemperoaturoe. csystemcwithoutconeconcthecotherochandcgotcfewerocmeihaniialclossescbutc thecaitualctemperoaturoeciancvaroycacbitcmoroecfroomcthectarogetcyoucset. Removingcthecoldcmeihaniialcwaterocpump Noromallycyoucwouldcroeplaiecthecoldcmeihaniialcpumpcforocthecnewcone. Socitciscacgoodcideactocroemovecthecoldconeciompletelyctoclowerocthec meihaniialclossescincyourocioolingcsystem. Sometimescitciscnotcsoceasyctocdocthatcbeiausecofcthecwaycthecbeltcdroivecwas designedconcyourocparotiiularocengine. Incthisciasecyoucianchelpcyouroselfcbycsimplycroemovingcthecimpellerocofcyouroc oldcpumpcandcputngcitcbaikcincplaiectocusecitcascacsimplecpulley. Ofciourosecyouciancusecthecnewcpumpc/ciontroollerocincionjunitioncwithcthec oldcmeihaniialcone.cThiscwayctheceleitroiialconecwillcaitcascacboosterocpumpcif thectarogetctemperoaturoeciscsetcroight. Pagec4cofc22...
  • Page 5 Basic setiis Proogroamclistc(Standarod) Pos. Mode Taroget Desiroiption Basiicsetngs Temperoaturoe Theciontroollerociscproe-proogroammedcincacwaycthatcshouldcworokcforocmostcofcthe Testcmode PumpcOfc/cFancOf Testcmode Pumpctocmin.croev.c/cFancOf iaroscroightcoutcofcthecbox. Testcmode Pumpctoc50%c/cFancOf Theconlycthingscyoucneedctocdeiideciscwhatctarogetctemperoaturoecandcproogroam Testcmode Pumpctoc100%c/cFancOn youcwantctocroun.c(Seectheclistcbeside) Noromalcmode 75°Cc/c167°F tc5°Ccoveroctarogetcthecroadiatoro Noromalcmode 80°Cc/c176°F Turoncthecrootaroycswitihctocthecassoiiatedciharoaitero . cDone. fancwillciomecon. Noromalcmode 85°Cc/c185°F Usingcthecrootaroycswitih Noromalcmode 90°Cc/c194°F Theciontroolledctemperoaturoe Noromalcmode 95°Cc/c203°F roangeciscpluscminusc5°Ccfroom Rightcincthecienterocofctheciontroollero’scfroontcpanelcyou’llcfndcthecrootaroyc Noromalcmode 100°Cc/c212°F theciuroroentctaroget...
  • Page 6 ThecTestcmode ThecPulsedcmode Theroeciscnocaitivecpumpc/ctemperoaturoecroegulationcincthiscmode. Theconlycthingcthatcdiferoscincthiscmodeciscthecwaycthecwarom-upcphasecisc Aithcthecignitionckeycon,ctheciontroollerocwillcsetcthecpumpctocacierotaincspeedc handled. andcwillcholdcthatcuntilcthecignitionciscturonedcbaikcof. Ifcthecenginecisciold,ctheciontroollerocwillcihangecthecspeedcofcthecpumpc Thiscmodeciancbecusedcforocthecfrostctestscorocbleedingcpuroposes. betweencthecminimumcpumpcvaluecandcanotherocevenclowerocvaluecialledc “Pulsecspeed”cincactimedciyile. Rotaroycswitih: (Seecthecihapterosc“Minimumcpumpcvalue”candc“Pulsecspeed”cincthec “ dvaniedcsetngs”cpassagecforocmoroecinforomationconcthis.)  “0“c–cThecpumpcaidcthecradiatorcfancaroecswitihedcof.  “1“c–cThecpumpcwillcrouncwithcthecsetupcmiiimum pump ivalue. Thiscwaycthecenginecwillcwarom-upcfasterocascincNoromalcmode. (seec“c dvaniedcsetngsc/cMinimumcpumpcvalue“) Thecradiator faiciscturonedcof. Therefore this mode is better suited for cooliii systems without a mechaiical thermostat.  “2“c–cThecpumpcwillcrouncatc50% Thecradiator faiciscturonedcof.
  • Page 7 Adivaiced setiis The Setup procedure step by step: 1. Disionneitcthecmaincbateroycionneitioncfroomctheciontroollero . c(e.g.cby Ifcthecproesetcvaluesctheciontroollerociscusingcaroecnotcsuitablecforocyouroc pullingctheciontroolleroscplug) appliiationcyoucaroecablectocihangecthecimporotantconescwithcsomecadvaniedc 2. Turoncthecrootaroycswitihctocthecfrostcdigitcofctheciodec“0“. setupcprooieduroes. 3. Reionneitcthecmaincbateroycionneitionctoctheciontroollero . Theciontroollerocwillcthencstoroecallcthecihangesctocitsconboarodcmemoroycsocthatc a. ThecLEDcincthecmiddleclightscup. theycaroecsafecevencifcitclosescpowero . 4. Turoncthecrootaroycswitihctocthecseiondcdigitcofctheciodec“4“. a. Youcgotcac10cseiondctimecwindowctocdocso. ThecSetupcprooieduroe ferocthosec10cseiondscanotherocLEDcwillclightcup. Tocihangecanycofcthecadvaniedcsetngscyouchavectocputcincacfourocdigitciodec 5. Turoncthecrootaroycswitihctocthecthirodcdigitcofctheciodec“2“. underocacierotaincionditioncwithcthecrootaroycswitih. a. Youcgotcac10cseiondctimecwindowctocdocso. ferocthosec10cseiondscacthirodcLEDcwillclightcup. Theciodecusescthecnumberosc0c–c4c–c2c–c cfollowedcbycacfourothcdigitcthatc 6.
  • Page 8 Proogroamclistc/cOperoatingcmodec–c cCode “0“ Possiblecsetngs:c(Standarod:cEnginecCoolingcI) (siniec ug.c2018) Incthiscsetngcyouciancihangecthecproogroamclistcfroomcpagec5candcoperoatingc Procedure: modecofctheciontroollero . Incstepc7cofcthecsetup Rotary switch Mode prooieduroe,cjustcihooseconecof positoi Aithcthiscihangecwecbrooughtcthecthroeecproeviouslycseparoatecfromwaroec EnginecCoolingcI thecsetngscbeside. verosionscintoconecbigcone. (froomc75°Cctoc100°C) E.i.:cIfcyoucwantctocswitihcto EnginecCoolingcII Thecfollowingcmodescaroecavailable: (froomc76°Cctoc91°C) manualcmode. LowcTemperoaturoe Thec5cdigitciodecis: • Eiiiie Cooliii I -cHeroecyouchavecthecihoiiecbetweencsomectestc (froomc15°Cctoc70°C) “0”c–c“4”c–c“2”c–c“0”c–c“3” modes,cthecnoromalcmodecandcthecpulsedcmode. ManualcMode (0420cforocthiscmenucandc3cforo Youciancseleitctarogetctemperoaturoescfroomc75°Cctoc100°C (noctemperoaturoe thecnewcsetng) (167°Fctoc212°F)cincsixcstepsceaih.
  • Page 9 Program lists of the available operatig modes cccc Eiiiie Cooliii I (Staidard)0c-c“0“c–c“4“c–c“2“c–c“0“c–c“0“ Low Temperaturec-c“0“c–c“4“c–c“2“c–c“0“c–c“2“ Pos. Mode Tariet temperature / Fuictois Pos. Mode Tariet temperature / Fuictois Testcmode PumpcOfc/cFancOf Testcmode PumpcOfc/cFancOf Testcmode Pumpctocmin.croev.c/cFancOf Testcmode Pumpctocmin.croev.c/cFancOf Testcmode Pumpctoc50%c/cFancOf Testcmode Pumpctoc50%c/cFancOf Testcmode Pumpctoc100%c/cFancOn Testcmode Pumpctoc100%c/cFancOn Noromalcmode...
  • Page 10 Minimumcpumpcvaluec–c cCode “1“ Virotualcsmallerocpumpc–c cCode “2“ cc c c (siniecSept.c2017) Incthiscsetngcyouciancihangecthecminimumcspeedcofcthecpumpcthec Incsomeciasescitciscpossiblecthatcthecpumpciscaituallyctocfastcforocacierotainc iontroollerocwillcallow. ioolingcsystem.cThiscianchavecnegativecefeitsconcthectemperoaturoecandc Thecfaitoroycsetngcheroecisc25%corocaboutc30cliteroscperocminutec(1200cropm)c somecparotscofcthecsystem. whiihciscrooughlycthecsamecacmeihaniialcpumpcwouldcperoforomcifcthecenginec Ifcthatcisctheciasecyouciancslowcdowncthecpumpcwithcthiscvalue. iscincidle.c(ThecnumberoscapplyconlyctocthecCA 200) Itcaitscascifcyoucwouldchavecacsmallerocpumpcbycacierotaincperoientage. Thecpumpcitselfc(CA 200)ciscablectocdealcwithcspeedscfroomc18cupctoc4500c Socitclimitscthecmaximumcspeedcandcadjustsctheciontroollingcalgoroithmc roevolutionscperocminute.cThiscroelatesctocacfowcroatecfroomc0.5ctoc116cliteroscperoc aiiorodingly. minutecoroc8ctoc1839cgallonscperochouro . Incstepc7cofcthecsetupcprooieduroe, Rotary switch Reductoi to ... positoi Keepcincmindcthatctheroecshouldcalwayscbecenoughcfowcsocthectemperoaturoec justcihooseconecofcthecsetngs 100c% sensorociscablectocmeasuroecthecioolantctemperoaturoeciororoeitly. beside. 90c% Thecroightcamountcofcminimumcfowcisctroiikyctocfndcout.cFeelcfroeectoc E.i.:cIfcyoucwantctoclimitcthecpump...
  • Page 11 LEDcDisplayc–c cCode “3“ Delayedcshutdownc–c cCode “6“ TheroeciscacsevencLEDcdisplaycroightcabovecthecrootaroycswitih. ferocthecignitionckeyciscturonedcofctheciontroollerocwillciheikcthecioolantctemperoaturoe oniecagain.cIfcitciscstillcinctheciontroolledcroangecthecdelayedcshutdowncmodecwillckiikc Incfaitoroycsetngcthiscwillcshowcyoucthecaitualcspeedcofcthecpump. Youcaroecablectocihangecthiscsocthatcitcshowscyoucthecrooughcioolantc Thiscmodeciscdividedcintoctwocstepscofconecminuteceaih. temperoaturoecinc7°Ccstepscfroomc60°Cc(140°F)ctoc102°Cc(216°F). Incthecfrostcminutecthecpumpcwillcgoctocitscfullcspeedcandcthe (1cLEDc=c60°c/c7cLEDc=c102°) roadiatorocfancwillciomecon. Incthecseiondcstepcthecpumpcspeedciscroeduied Incthec“LowcTemperoaturoecMode“candcthec“ManualcMode“citcshowscyoucthec tocaboutc50%candcthecroadiatorocfanciscturonedcofcagain. ioolantctemperoaturoecinc10°Ccstepscfroomc10°Cc(50°F)ctoc70°Cc(158°F). (1cLEDc=c10°c/c7cLEDc=c70°) ferocthatcorocifcthecioolantctemperoaturoecfallscdowncbelowctheciontroolledcroange,cthec delayedcshutdowncfeaturoecwillcquitcandctheciontroolleroc/cpumpcwillcgocintocstandbyc Incstepc7cofcthecsetupcprooieduroe, Rotary switch mode. LED Display justcihooseconecofcthecsetngs positoi beside. Speedcofcthe Ifcyoucdon’tcneedcorocwantcthiscfeaturoecyouciancdeaitivatecit. pump Bycdoingcso,ctheciontroolleroc/cpumpcwillcgocdiroeitlycintocstandbycmodecifcthecignitionc E.i.:cIfcyoucwantctocihangecthe Coolant keyciscturonedcof. displayctocshowcthecioolant temperoaturoe Rotary switch Delayed...
  • Page 12 BoostcFeaturoec–c cCode “9“ Fancaitivationcthroesholdc–c cCode “A“ (siniec2017) Tocialiulatecthecoptimalcpumpcspeedctheciontroollerociscmeasuroingcnotconlyc Incsomeciasescthecstandarodcaitivationcofcthecfancoutputcatc5cdegroeescCc theciuroroentcioolantctemperoaturoecbutcalsoclookscatchowcfastcthectemperoaturoe abovectarogetctemperoaturoecianciausecprooblems. iscroising. Incthatciasecitciscpossiblectocsetcitctoconecofcthecfollowingcvalues. Ifcthectemperoaturoecroisesctoocfastctociounteroaitcwithcthecnoromalciontroolc algoroithmctheciontroollerocwillcboostcthecpumpscspeedctocitscmaximumcinc PossiblecSetngs: Rotary switch Fai threshold oroderoctocgetcitcunderociontrool. positoi aboive tariet Butcincsomecfewciasescthiscianciausecacsawctoothclikecefeitcwheroecthec 5°cC Incstepc7cofcthecsetupcprooieduroe, pumpscspeedciscquiiklycihangingcfroomchighctoclowcandcbaikcagain. 6°cC justcihooseconecofcthecsetngs Ifcthischappenscyouciouldcdeaitivatecthiscfeaturoe.c 7°cC beside. 8°cC Rotary switch Incstepc7cofcthecsetupcprooieduroe, Boost Feature 9°cC positoi E.i.:cIfcyoucwantctocsetcthe justcihooseconecofcthecsetngs...
  • Page 13 PulsedcmodecOntimec–c cCode “C“ PulsedcmodecOfimec–c cCode “D“ ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual. ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual. Thec“Ontime”cdesiroibeschowclongctheciontroollerocwillcholdcthec“Minimumc Thec“Ofime”cdesiroibeschowclongctheciontroollerocwillcholdcthec“Pulsecspeed”c pumpcvalue”cincthecPulsedcmodecwarom-upciyile. incthecPulsedcmodecwarom-upciyile. Thecfaitoroycsetngcheroeciscaboutc3cseiondsctociiroiulatecthecioolantcjustc Thecfaitoroycsetngcheroeciscaboutc30cseiondsctociiroiulatecthecioolantcjustc enoughcforocacquiikcbutcsafecwarom-up. enoughcforocacquiikcbutcsafecwarom-up. Ifcthiscsetngcdoesn’tcworokcforocyou,cyouciancofciourosecihangecit.c Ifcthiscsetngcdoesn’tcworokcforocyou,cyouciancofciourosecihangecit. Rotary switch Oitme ii Rotary switch Offtime ii Possiblecsetngs: Possiblecsetngs: positoi secoids positoi secoids Incstepc7cofcthecsetupcprooieduroe,c Incstepc7cofcthecsetupcprooieduroe,c justcihooseconecofcthecsetngscbeside. justcihooseconecofcthecsetngscbeside. E.i.:cIfcyoucwantctocihange E.i.:cIfcyoucwantctocihange thecOntimectoc10cseionds thecOfimectoc10cseionds thec5cdigitciodecis: thec5cdigitciodecis: “0”c–c“4”c–c“2”c–c“C”c–c“2”...
  • Page 14 Pulsecspeedc–c cCode “E“ Resetctocfaitoroycsetngsc–c cCode “F“ ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual. Youciancalwayscroesetcthecwholeciontroolleroctocitscfaitoroycsetngs. Thec“Pulsecspeed”ciscthecpumpcspeedctheciontroollerocwillcsetcincthec“Ofime”c Incstepc7cofcthecsetupcprooieduroe,cjustcihoosecthec“1”cforocthis. iyilecofcthecPulsedcmodecwarom-up. Theciontroollerocwillcthencoverowroitecallcthecproeviouscsetngscwithctheconescinc thectablecbelow. Thecfaitoroycsetngcheroeciscaboutc8%ctocensuroecacquiikcandcsafecwarom-up.c Socthec5cdigitciodecforocthiscis: “0”c–c“4”c–c“2”c–c“F”c–c“1” (042Fcforocthiscmenucandc1cforocthecroeset) Possiblecsetngs:c Rotary switch positoi (CA 200) Incstepc7cofcthecsetup prooieduroe,cjustcihoose cccccFaitoroycsetngs: onecofcthecsetngscbeside. Name Setii E.i.:cIfcyoucwantctocihangecthe Proogroamclistc(op.cmode) EnginecCoolingcIc(Standarod) Pulsecspeedctoc700cropmcthec5 Minimumcpumpcvalue 25%coroc1200cropmc (CA 200) 1400 digitciodecis: Virotualcsmallerocpump 100%c(fullcspeed) 1800 “0”c–c“4”c–c“2”c–c“E”c–c“3”...
  • Page 15 Additoial Iiformatoi SpeiifiationscControollero Aaroningscandcsafetycfunitionscofctheciontroollero Name: Teiomotivec“tinyCA “ ThectinyCA ciscshowingcnotconlycthecpumpscspeedcorocthectemperoaturoecviac itscLED,citciscalsocgivingcyoucsomecotherocinforomationcandcwaronings. Dimensions: aboutc44x44x12mmc(withoutcionneitoro) aboutc44x44x24mmc(withcionneitoro) Fai is oi: (onecdeaitivatedcLEDcrounscfroomclefctocroight) Operoatingcvoltage: 8ctoc16cVolts Curoroentcionsumption: 20m cmax. aboutc1.5m cincstandbycmode Fai is oi ii Temperature LED mode: (thecseiondcLEDciscof) Temperoaturoecroange: -40°Cctoc+e80°Cc(-40°Fctoc+e176°F) Aeight: aboutc40cgroamsc(1.4counies) The temperature is 10°C aboive the fai activatoi threshold: (allcLEDcblink) Temperature seisor error: (ancLEDcpateroncblinks) Thisceroroorocshowscifcnocsensorociscfoundcorocthecsensorochascacshorotciiroiuit.
  • Page 16 Speiifiationscwaterocpumps CA 50 CA 100 Name: Pieroburogc“CA 50“ Name: Pieroburogc“CA 100“ Dimensions: aboutc100x100x123mm Dimensions: aboutc100x100x123mm Operoatingcvoltage: 8ctoc16cVolt Operoatingcvoltage: 8ctoc16cVolt Curoroentcionsumption: 6.5 cmax. Curoroentcionsumption: 13.5 cmax. aboutc0.2m cincstandbycmode aboutc0.2m cincstandbycmode Speed: 20cbisc5800cropm Nominalcdif.cproessuroe: 0.55cbaro Nominalcdif.cproessuroe: 0.85cbaro Flowcroate: 25cl/minc@c0.6cbaroc/c35cl/minc@c0.3cbaro Flowcroate: 30cl/minc@c0.85cbaroc/c40cl/minc@c0.65cbaro Temperoaturoecroange: -40°Cctoc+e140°C Temperoaturoecroange: -40°Cctoc+e140°C...
  • Page 17 CA 200 CA 400 Name: Pieroburogc“CA 200“ Name: Pieroburogc“CA 200“ Dimensions: aboutc100x125x175mm Dimensions: aboutc100x125x175mm Operoatingcvoltage: 8ctoc16cVolt Operoatingcvoltage: 8ctoc16cVolt Curoroentcionsumption: 16.5 cmax.c(typiialc15 ) Curoroentcionsumption: 36 cmax. aboutc0.2m cincstandbycmode aboutc0.2m cincstandbycmode Speed: 20ctoc4500cropm Speed: 20ctoc6000cropm Nominalcdif.cProessuroe: 0.45cbaro Nominalcdif.cProessuroe: 0.85cbaro Flowcroate: 116cl/minc@c0.45cbaroc/c166cl/minc@c0.3cbaro Flowcroate: 150cl/minc@c0.85cbaroc/c220cl/minc@c0.55cbaro Temperoaturoecroange: -40°Cctoc+e140°C...
  • Page 18 Safety iotes Don’tclayciablescorocionneitoroscincaroeascwhiihcaroecexposedctocsproaycwatero . Disilaimero Don’tcmountcthecwiroesc/csensorocincaroeascwhiihcaroecexposedctocmovingcoroc Thecinstallationcshouldconlycbecdonecbycexperoieniedcorocspeiialctroainedc rootatingcparots. perosonnelcwithcthecneiessaroycknowledge. Aeciannotcbecheldcliablecforocanycdamagesconcyourociaro , cenginecorocthec Operoation prooduitcitself! nycmodifiationsconcyourociarociouldcbecagainstctheclaw. Generoalcnotes Itciscyourocroesponsibilityctocgetcallcthecneiessaroycinforomationcandcperomissionsc tocdroivectheciaroclegally. Beforoecyoucplugcincthecdeviiescmakecsuroecallctheciablescaroecwiroedciororoeitly! Ifcyoucdroivecyourociarocwithoutcprooperoclegalitycandcperomissionscyouciouldclosec Thecinstallationcneedscspeiialcautomotivecandceleitroiialcknowledge. yourocinsuroaniecioveroagecandciouldcbeciommitngcaciroiminalcofense. Improoperocionneitioncandcuseciancdamagecyourociaro , cthecenginecorocthec prooduitcitself. Curoroentcionsumptioncoveroclongerocperoiodscofctime Installation Thecdeviiescaroecionsumingcaclitlecbitcofciuroroentcevencincstandbycmode. Ifcyoucdon’tcusecthemcoverocaclongerocperoiodcofctimecitciscroeiommendedctoc Beforoecyoucstarotcwithcthecinstallationcdisionneitctheciaroscbateroyctocproeventc disionneitcthemcentiroelyctocnotcdamagectheciaroscbateroy. anycunintentionalcshorotciiroiuits. ppliiation Paycatentionctocanycpotentialcsafetycnotescfroomcyourociarocmanufaituroero . (E.g.croegarodingcairobags,calaromcsystems,cECU’scorocimmobilizeros) ThecdeviiecdesiroibedcincthiscmanualcisconlyctestedcwithcthecCA ctypecwateroc pumpscmadecbycthec“PieroburogcPumpcTeihnologycGmbH”cwhiihcaroecforoc voidcsmoking,cfroe,cfyingcsparokscorocstatiiceleitroiiityciharoges.
  • Page 19 Coiiectoi Diairams Pagec19cofc22...
  • Page 20 Pagec20cofc22...
  • Page 21 Pagec21cofc22...
  • Page 22 Pagec22cofc22...