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Tecomotive - tiyCWA - eser Maiual
Oiveriview
Contents
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tinyCA cwontroollero
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Fusecholdero
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Fuse(s)
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Connewtoroc8cpinc(wontroollero)
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Connewtoroc3/4cpinc(waterocpump)
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Connewtoroc2cpinc(temperoaturoecsensoro)
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TemperoaturoecsensorocM12x1.5
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Setcofcswroewsc(wontroollerocmounting)c(seecnextcpage)
Introoduwtion
ThecPieroburogcCA 200cwascthecfrost
elewtrooniwcwaterocpumpcforoclinecprooduwtion
introoduwedcbycBMAcinc2004.cTheycaroecnow
widelycavailablecincusedcwarosc/cthe
aferomaroketcandchavecmanycadvantagescovero
wonventionalcmewhaniwalcpumps.cSomecofcwhiwhcaroecthecfroeedomcofc
installationcandcthecindependenwecofcenginecroevolutions.c lsocthecpumpsc
aroecveroycwellcbuiltcandcwithcitscbroushlesscwannedcmotoroctheycaroecproawtiwalc
maintenanwecfroee.
Thec"tinyCA "cwontroollerocwancwontroolcthosecandcallcotherocCA ctype
pumpscincthecapprooproiatecmannero .
Pagec1cofc22
Operoation
Ahencawtivatedcthecwontroollerociscmeasuroingcthecwoolantctemperoaturoecandc
thecroatecofcinwroeasecwithcthecwonnewtedctemperoaturoecsensoro . cAithcthiscdatac
itcthencwalwulatescthecapprooproiatecwaterocfowcandcsendscacsignalctocthec
pumpcwheroecthecinteronalcpumpcelewtrooniwscthencsetcitctocthecroightcspeed.
Thiscwaycyoucwillcalwayschavecthecroightcpumpcspeedcforocanycwirowumstanwes.
Featuroes
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Simplectocsetcupcwithconlyconecrootaroycswitwh
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Choosecyourocfavoroitectarogetctemperoaturoe
froomc15°Cctoc100°Cc(59°Fctoc212°F)
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LEDcdisplaycshowscthecwuroroentcpumpcspeedcorocrooughcwoolantc
temperoaturoe
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Compawtcandcroobustcanodizedcaluminumcwase
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Relaycoutputcforocthecroadiatorocfanc(roewommendctocuse)
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Delayedcshutdowncofcthecpumpcandcthecfancaferocignitioncturonedcof
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Manuallycwontroolcthecpumpcspeedc(e.g.cforocbleedingcoroctesting)
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LEDcwaroningcsystemcandcvaroiouscsafetycfeaturoes
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Related Manuals for Tecomotive tiyCWA
Summary of Contents for Tecomotive tiyCWA
- Page 1 Tecomotive - tiyCWA - eser Maiual Oiveriview Contents Operoation tinyCA cwontroollero Ahencawtivatedcthecwontroollerociscmeasuroingcthecwoolantctemperoaturoecandc Fusecholdero thecroatecofcinwroeasecwithcthecwonnewtedctemperoaturoecsensoro . cAithcthiscdatac Fuse(s) itcthencwalwulatescthecapprooproiatecwaterocfowcandcsendscacsignalctocthec Connewtoroc8cpinc(wontroollero) pumpcwheroecthecinteronalcpumpcelewtrooniwscthencsetcitctocthecroightcspeed. Connewtoroc3/4cpinc(waterocpump) Thiscwaycyoucwillcalwayschavecthecroightcpumpcspeedcforocanycwirowumstanwes. Connewtoroc2cpinc(temperoaturoecsensoro) TemperoaturoecsensorocM12x1.5 Featuroes Setcofcswroewsc(wontroollerocmounting)c(seecnextcpage) Simplectocsetcupcwithconlyconecrootaroycswitwh Introoduwtion Choosecyourocfavoroitectarogetctemperoaturoe froomc15°Cctoc100°Cc(59°Fctoc212°F) ThecPieroburogcCA 200cwascthecfrost LEDcdisplaycshowscthecwuroroentcpumpcspeedcorocrooughcwoolantc elewtrooniwcwaterocpumpcforoclinecprooduwtion temperoaturoe introoduwedcbycBMAcinc2004.cTheycaroecnow Compawtcandcroobustcanodizedcaluminumcwase widelycavailablecincusedcwarosc/cthe Relaycoutputcforocthecroadiatorocfanc(roewommendctocuse) aferomaroketcandchavecmanycadvantagescovero Delayedcshutdowncofcthecpumpcandcthecfancaferocignitioncturonedcof wonventionalcmewhaniwalcpumps.cSomecofcwhiwhcaroecthecfroeedomcofc...
- Page 2 Iistallatoi Connewtion Aecmadecthecwonnewtioncasceasycandcintuitivecascpossible.cSocincgeneroalc Installationcdroawingc(mm) thatcmeanscthatcthecsamecwolorocwablescaroecmeantctocwonnewtctoceawhcothero . c Detailedcwonnewtioncdiagroamscwancbecfoundconctheclastcpages. Evencthoughcthecpumpscaroecelewtrooniwallycroegulatedcyoucshouldcalwayscusec thecfusec/cfusecholderocthatcwomescwithctheckit. Connewtoro:cControolleroc(8cpin) Iifo:cIfcyoucdocnotcwantctocusecthe delayedcshutdowncfunwtioncyoucwan wonnewtcthecroedcwiroec(pinc2)ctocthe ignitioncswitwh,ctoo. Atteitoi: cThecroadiatorocfancroelaycoutput wanconlychandlecacmaximumcofc0.4camps! (Thatcmeanscacminimumcofc37cohmscwoilcroesistanwe)c Changingcthecswroews Color Fuiktoi Blawk GrooundcGNDc- Tocmountcthecwontroolleroconcacfroontcpanelcyoucwan Bateroyc+e whangecthecfourocwasecswroewsc(M3)ctoctheclongero Yellow Ignitionckeyc+e onescwhiwhcwomecwithctheckit.c Blawk dditionalcgrooundcGNDcforoctemperoaturoecsensoro Pleaseconlycwhangeconecatcthectime.cTheroecaroeclitlec Oroange Signalcwiroectemperoaturoecsensoro spaweroscinsidecthecwasecwhiwhcwancgetcoutcofcplawecwithoutcthecswroews. Blue Radiatorocfancroelaycoutput (Seecthecpiwturoecatcthecfrostcpage) Groeyc/cRed Signalcpositivecwiroecwaterocpump Ofcwourosecthecwontroollerocwancbecmountedcanywaycyouclike.c(E.g.cwithcdoublec Groeyc/cBlawk...
- Page 3 Connewtoro:cAaterocpumpc(4cpin) Aaterocpumpcinstallation Iifo:cIfcyoucdocnotcwantctocuse Incandcoutletcofcthecpumpcaroecshown thecdelayedcshutdowncfunwtioncyoucwan incthecpiwturoe. wonnewtcthecroedcwiroec(pinc1)cviacancignition Youcwancdroawcthecwaterocoutcofcthe switwhedcroelay. botomcroadiatorocporotcandcthencpump itcbawkcintocthecengine.cButcthecothero Atteitoi:cThecmaincwuroroent waycarooundciscpossible,ctoo. fowscthrooughcpinc1cand lsocitcmaycbechelpfulctocmountcthe pinc4.c(CA 200) pumpcasclowcascpossible. Pleaseconlycusecwiroescwhiwhcaroe ablectochandlecthecwuroroent! Atteitoi: Pleaseconlycmountcthecpumpcwithcapprooproiatecroubberocdamperosc bewausechighcvibroationcwancdamagecthecinteronalcelewtrooniws! Fuses:c(CA 50c7.5 c/cCA 100c15 c/cCA 200c20 c/cCA 400c40 ) Youcwillcfndcthecpin-outcofcthecotherocpumpscatcthecendcofcthiscmanual. Plawingcthectemperoaturoecsensoro Color Coiiectoi ThectemperoaturoecsensorociscacstandarodcBoswhctypecNTCcusedcin Bateroyc+e manycEuroopeanclinecprooduwtioncwaros.cIt’scgotcacM12x1.5c Groeyc/cRed Signalcwiroecfroomcwontroollero throeadcandcacwopperocroingcforocprooperocsealing.
- Page 4 Usecactheromostatcorocnot? TipscandcTroiwks Itciscpossiblectocusecthecpumpc/cwontroollerocincwombinationcwithcorocwithoutcan Itcmightcbecacgoodcideactocroethinkcthecwholecwoolingcsystemcwhilecupdatingc orodinaroycmewhaniwalctheromostat. itctocthecnewcpump. Manycmewhaniwalcparotscaroecnotcnewessaroycanymoroecandcperohapscwouldcbec Ifcyoucuseconecjustcmakecsuroecyoucsetcthecwontroollerosctarogetctemperoaturoecasc roemovedcorocroeplawed. wlosecascpossiblectocthectemperoaturoecofcthectheromostat. (Ofcwourosecyoucwancplaycwithcthectarogetctemperoaturoecaclitlecforoceventuallyc Evencacwompletecnewcwaychowcorocincwhatcdiroewtioncthecwoolingcfowsc beterocwoolingcroesults.) throoughcthecengineciscpossible. cwoolingcsystemcwithcactheromostatcwancbeneftcfroomcancevencshoroterocwarom- upctimecandcacmoroecexawtcawtualctemperoaturoe. csystemcwithoutconeconcthecotherochandcgotcfewerocmewhaniwalclossescbutc thecawtualctemperoaturoecwancvaroycacbitcmoroecfroomcthectarogetcyoucset. Removingcthecoldcmewhaniwalcwaterocpump Noromallycyoucwouldcroeplawecthecoldcmewhaniwalcpumpcforocthecnewcone. Socitciscacgoodcideactocroemovecthecoldconecwompletelyctoclowerocthec mewhaniwalclossescincyourocwoolingcsystem. Sometimescitciscnotcsoceasyctocdocthatcbewausecofcthecwaycthecbeltcdroivecwas designedconcyourocparotiwularocengine. Incthiscwasecyoucwanchelpcyouroselfcbycsimplycroemovingcthecimpellerocofcyouroc oldcpumpcandcputngcitcbawkcincplawectocusecitcascacsimplecpulley. Ofcwourosecyoucwancusecthecnewcpumpc/cwontroollerocincwonjunwtioncwithcthec oldcmewhaniwalcone.cThiscwaycthecelewtroiwalconecwillcawtcascacboosterocpumpcif thectarogetctemperoaturoeciscsetcroight. Pagec4cofc22...
- Page 5 Basic setiis Proogroamclistc(Standarod) Pos. Mode Taroget Deswroiption Basiwcsetngs Temperoaturoe Thecwontroollerociscproe-proogroammedcincacwaycthatcshouldcworokcforocmostcofcthe Testcmode PumpcOfc/cFancOf Testcmode Pumpctocmin.croev.c/cFancOf waroscroightcoutcofcthecbox. Testcmode Pumpctoc50%c/cFancOf Theconlycthingscyoucneedctocdewideciscwhatctarogetctemperoaturoecandcproogroam Testcmode Pumpctoc100%c/cFancOn youcwantctocroun.c(Seectheclistcbeside) Noromalcmode 75°Cc/c167°F tc5°Ccoveroctarogetcthecroadiatoro Noromalcmode 80°Cc/c176°F Turoncthecrootaroycswitwhctocthecassowiatedcwharoawtero . cDone. fancwillcwomecon. Noromalcmode 85°Cc/c185°F Usingcthecrootaroycswitwh Noromalcmode 90°Cc/c194°F Thecwontroolledctemperoaturoe Noromalcmode 95°Cc/c203°F roangeciscpluscminusc5°Ccfroom Rightcincthecwenterocofcthecwontroollero’scfroontcpanelcyou’llcfndcthecrootaroyc Noromalcmode 100°Cc/c212°F thecwuroroentctaroget...
- Page 6 ThecTestcmode ThecPulsedcmode Theroeciscnocawtivecpumpc/ctemperoaturoecroegulationcincthiscmode. Theconlycthingcthatcdiferoscincthiscmodeciscthecwaycthecwarom-upcphasecisc Aithcthecignitionckeycon,cthecwontroollerocwillcsetcthecpumpctocacwerotaincspeedc handled. andcwillcholdcthatcuntilcthecignitionciscturonedcbawkcof. Ifcthecengineciscwold,cthecwontroollerocwillcwhangecthecspeedcofcthecpumpc Thiscmodecwancbecusedcforocthecfrostctestscorocbleedingcpuroposes. betweencthecminimumcpumpcvaluecandcanotherocevenclowerocvaluecwalledc “Pulsecspeed”cincactimedcwywle. Rotaroycswitwh: (Seecthecwhapterosc“Minimumcpumpcvalue”candc“Pulsecspeed”cincthec “ dvanwedcsetngs”cpassagecforocmoroecinforomationconcthis.) “0“c–cThecpumpcaidcthecradiatorcfancaroecswitwhedcof. “1“c–cThecpumpcwillcrouncwithcthecsetupcmiiimum pump ivalue. Thiscwaycthecenginecwillcwarom-upcfasterocascincNoromalcmode. (seec“c dvanwedcsetngsc/cMinimumcpumpcvalue“) Thecradiator faiciscturonedcof. Therefore this mode is better suited for cooliii systems without a mechaiical thermostat. “2“c–cThecpumpcwillcrouncatc50% Thecradiator faiciscturonedcof.
- Page 7 Adivaiced setiis The Setup procedure step by step: 1. Diswonnewtcthecmaincbateroycwonnewtioncfroomcthecwontroollero . c(e.g.cby Ifcthecproesetcvaluescthecwontroollerociscusingcaroecnotcsuitablecforocyouroc pullingcthecwontroolleroscplug) appliwationcyoucaroecablectocwhangecthecimporotantconescwithcsomecadvanwedc 2. Turoncthecrootaroycswitwhctocthecfrostcdigitcofcthecwodec“0“. setupcprooweduroes. 3. Rewonnewtcthecmaincbateroycwonnewtionctocthecwontroollero . Thecwontroollerocwillcthencstoroecallcthecwhangesctocitsconboarodcmemoroycsocthatc a. ThecLEDcincthecmiddleclightscup. theycaroecsafecevencifcitclosescpowero . 4. Turoncthecrootaroycswitwhctocthecsewondcdigitcofcthecwodec“4“. a. Youcgotcac10csewondctimecwindowctocdocso. ThecSetupcprooweduroe ferocthosec10csewondscanotherocLEDcwillclightcup. Tocwhangecanycofcthecadvanwedcsetngscyouchavectocputcincacfourocdigitcwodec 5. Turoncthecrootaroycswitwhctocthecthirodcdigitcofcthecwodec“2“. underocacwerotaincwonditioncwithcthecrootaroycswitwh. a. Youcgotcac10csewondctimecwindowctocdocso. ferocthosec10csewondscacthirodcLEDcwillclightcup. Thecwodecusescthecnumberosc0c–c4c–c2c–c cfollowedcbycacfourothcdigitcthatc 6.
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Page 8: Rotary Switch
Proogroamclistc/cOperoatingcmodec–c cCode “0“ Possiblecsetngs:c(Standarod:cEnginecCoolingcI) (sinwec ug.c2018) Incthiscsetngcyoucwancwhangecthecproogroamclistcfroomcpagec5candcoperoatingc Procedure: modecofcthecwontroollero . Incstepc7cofcthecsetup Rotary switch Mode prooweduroe,cjustcwhooseconecof positoi Aithcthiscwhangecwecbrooughtcthecthroeecproeviouslycseparoatecfromwaroec EnginecCoolingcI thecsetngscbeside. verosionscintoconecbigcone. (froomc75°Cctoc100°C) E.i.:cIfcyoucwantctocswitwhcto EnginecCoolingcII Thecfollowingcmodescaroecavailable: (froomc76°Cctoc91°C) manualcmode. LowcTemperoaturoe Thec5cdigitcwodecis: • Eiiiie Cooliii I -cHeroecyouchavecthecwhoiwecbetweencsomectestc (froomc15°Cctoc70°C) “0”c–c“4”c–c“2”c–c“0”c–c“3” modes,cthecnoromalcmodecandcthecpulsedcmode. ManualcMode (0420cforocthiscmenucandc3cforo Youcwancselewtctarogetctemperoaturoescfroomc75°Cctoc100°C (noctemperoaturoe thecnewcsetng) (167°Fctoc212°F)cincsixcstepsceawh. - Page 9 Program lists of the available operatig modes cccc Eiiiie Cooliii I (Staidard)0c-c“0“c–c“4“c–c“2“c–c“0“c–c“0“ Low Temperaturec-c“0“c–c“4“c–c“2“c–c“0“c–c“2“ Pos. Mode Tariet temperature / Fuictois Pos. Mode Tariet temperature / Fuictois Testcmode PumpcOfc/cFancOf Testcmode PumpcOfc/cFancOf Testcmode Pumpctocmin.croev.c/cFancOf Testcmode Pumpctocmin.croev.c/cFancOf Testcmode Pumpctoc50%c/cFancOf Testcmode Pumpctoc50%c/cFancOf Testcmode Pumpctoc100%c/cFancOn Testcmode Pumpctoc100%c/cFancOn Noromalcmode...
- Page 10 Minimumcpumpcvaluec–c cCode “1“ Virotualcsmallerocpumpc–c cCode “2“ cc c c (sinwecSept.c2017) Incthiscsetngcyoucwancwhangecthecminimumcspeedcofcthecpumpcthec Incsomecwasescitciscpossiblecthatcthecpumpciscawtuallyctocfastcforocacwerotainc wontroollerocwillcallow. woolingcsystem.cThiscwanchavecnegativecefewtsconcthectemperoaturoecandc Thecfawtoroycsetngcheroecisc25%corocaboutc30cliteroscperocminutec(1200cropm)c somecparotscofcthecsystem. whiwhciscrooughlycthecsamecacmewhaniwalcpumpcwouldcperoforomcifcthecenginec Ifcthatciscthecwasecyoucwancslowcdowncthecpumpcwithcthiscvalue. iscincidle.c(ThecnumberoscapplyconlyctocthecCA 200) Itcawtscascifcyoucwouldchavecacsmallerocpumpcbycacwerotaincperowentage. Thecpumpcitselfc(CA 200)ciscablectocdealcwithcspeedscfroomc18cupctoc4500c Socitclimitscthecmaximumcspeedcandcadjustscthecwontroollingcalgoroithmc roevolutionscperocminute.cThiscroelatesctocacfowcroatecfroomc0.5ctoc116cliteroscperoc awworodingly. minutecoroc8ctoc1839cgallonscperochouro . Incstepc7cofcthecsetupcprooweduroe, Rotary switch Reductoi to ... positoi Keepcincmindcthatctheroecshouldcalwayscbecenoughcfowcsocthectemperoaturoec justcwhooseconecofcthecsetngs 100c% sensorociscablectocmeasuroecthecwoolantctemperoaturoecwororoewtly. beside. 90c% Thecroightcamountcofcminimumcfowcisctroiwkyctocfndcout.cFeelcfroeectoc E.i.:cIfcyoucwantctoclimitcthecpump...
- Page 11 LEDcDisplayc–c cCode “3“ Delayedcshutdownc–c cCode “6“ TheroeciscacsevencLEDcdisplaycroightcabovecthecrootaroycswitwh. ferocthecignitionckeyciscturonedcofcthecwontroollerocwillcwhewkcthecwoolantctemperoaturoe onwecagain.cIfcitciscstillcincthecwontroolledcroangecthecdelayedcshutdowncmodecwillckiwkc Incfawtoroycsetngcthiscwillcshowcyoucthecawtualcspeedcofcthecpump. Youcaroecablectocwhangecthiscsocthatcitcshowscyoucthecrooughcwoolantc Thiscmodeciscdividedcintoctwocstepscofconecminuteceawh. temperoaturoecinc7°Ccstepscfroomc60°Cc(140°F)ctoc102°Cc(216°F). Incthecfrostcminutecthecpumpcwillcgoctocitscfullcspeedcandcthe (1cLEDc=c60°c/c7cLEDc=c102°) roadiatorocfancwillcwomecon. Incthecsewondcstepcthecpumpcspeedciscroeduwed Incthec“LowcTemperoaturoecMode“candcthec“ManualcMode“citcshowscyoucthec tocaboutc50%candcthecroadiatorocfanciscturonedcofcagain. woolantctemperoaturoecinc10°Ccstepscfroomc10°Cc(50°F)ctoc70°Cc(158°F). (1cLEDc=c10°c/c7cLEDc=c70°) ferocthatcorocifcthecwoolantctemperoaturoecfallscdowncbelowcthecwontroolledcroange,cthec delayedcshutdowncfeaturoecwillcquitcandcthecwontroolleroc/cpumpcwillcgocintocstandbyc Incstepc7cofcthecsetupcprooweduroe, Rotary switch mode. LED Display justcwhooseconecofcthecsetngs positoi beside. Speedcofcthe Ifcyoucdon’tcneedcorocwantcthiscfeaturoecyoucwancdeawtivatecit. pump Bycdoingcso,cthecwontroolleroc/cpumpcwillcgocdiroewtlycintocstandbycmodecifcthecignitionc E.i.:cIfcyoucwantctocwhangecthe Coolant keyciscturonedcof. displayctocshowcthecwoolant temperoaturoe Rotary switch Delayed...
- Page 12 BoostcFeaturoec–c cCode “9“ Fancawtivationcthroesholdc–c cCode “A“ (sinwec2017) Tocwalwulatecthecoptimalcpumpcspeedcthecwontroollerociscmeasuroingcnotconlyc Incsomecwasescthecstandarodcawtivationcofcthecfancoutputcatc5cdegroeescCc thecwuroroentcwoolantctemperoaturoecbutcalsoclookscatchowcfastcthectemperoaturoe abovectarogetctemperoaturoecwancwausecprooblems. iscroising. Incthatcwasecitciscpossiblectocsetcitctoconecofcthecfollowingcvalues. Ifcthectemperoaturoecroisesctoocfastctocwounteroawtcwithcthecnoromalcwontroolc algoroithmcthecwontroollerocwillcboostcthecpumpscspeedctocitscmaximumcinc PossiblecSetngs: Rotary switch Fai threshold oroderoctocgetcitcunderocwontrool. positoi aboive tariet Butcincsomecfewcwasescthiscwancwausecacsawctoothclikecefewtcwheroecthec 5°cC Incstepc7cofcthecsetupcprooweduroe, pumpscspeedciscquiwklycwhangingcfroomchighctoclowcandcbawkcagain. 6°cC justcwhooseconecofcthecsetngs Ifcthischappenscyoucwouldcdeawtivatecthiscfeaturoe.c 7°cC beside. 8°cC Rotary switch Incstepc7cofcthecsetupcprooweduroe, Boost Feature 9°cC positoi E.i.:cIfcyoucwantctocsetcthe justcwhooseconecofcthecsetngs...
- Page 13 PulsedcmodecOntimec–c cCode “C“ PulsedcmodecOfimec–c cCode “D“ ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual. ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual. Thec“Ontime”cdeswroibeschowclongcthecwontroollerocwillcholdcthec“Minimumc Thec“Ofime”cdeswroibeschowclongcthecwontroollerocwillcholdcthec“Pulsecspeed”c pumpcvalue”cincthecPulsedcmodecwarom-upcwywle. incthecPulsedcmodecwarom-upcwywle. Thecfawtoroycsetngcheroeciscaboutc3csewondsctocwirowulatecthecwoolantcjustc Thecfawtoroycsetngcheroeciscaboutc30csewondsctocwirowulatecthecwoolantcjustc enoughcforocacquiwkcbutcsafecwarom-up. enoughcforocacquiwkcbutcsafecwarom-up. Ifcthiscsetngcdoesn’tcworokcforocyou,cyoucwancofcwourosecwhangecit.c Ifcthiscsetngcdoesn’tcworokcforocyou,cyoucwancofcwourosecwhangecit. Rotary switch Oitme ii Rotary switch Offtime ii Possiblecsetngs: Possiblecsetngs: positoi secoids positoi secoids Incstepc7cofcthecsetupcprooweduroe,c Incstepc7cofcthecsetupcprooweduroe,c justcwhooseconecofcthecsetngscbeside. justcwhooseconecofcthecsetngscbeside. E.i.:cIfcyoucwantctocwhange E.i.:cIfcyoucwantctocwhange thecOntimectoc10csewonds thecOfimectoc10csewonds thec5cdigitcwodecis: thec5cdigitcwodecis: “0”c–c“4”c–c“2”c–c“C”c–c“2”...
- Page 14 Pulsecspeedc–c cCode “E“ Resetctocfawtoroycsetngsc–c cCode “F“ ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual. Youcwancalwayscroesetcthecwholecwontroolleroctocitscfawtoroycsetngs. Thec“Pulsecspeed”ciscthecpumpcspeedcthecwontroollerocwillcsetcincthec“Ofime”c Incstepc7cofcthecsetupcprooweduroe,cjustcwhoosecthec“1”cforocthis. wywlecofcthecPulsedcmodecwarom-up. Thecwontroollerocwillcthencoverowroitecallcthecproeviouscsetngscwithctheconescinc thectablecbelow. Thecfawtoroycsetngcheroeciscaboutc8%ctocensuroecacquiwkcandcsafecwarom-up.c Socthec5cdigitcwodecforocthiscis: “0”c–c“4”c–c“2”c–c“F”c–c“1” (042Fcforocthiscmenucandc1cforocthecroeset) Possiblecsetngs:c Rotary switch positoi (CA 200) Incstepc7cofcthecsetup prooweduroe,cjustcwhoose cccccFawtoroycsetngs: onecofcthecsetngscbeside. Name Setii E.i.:cIfcyoucwantctocwhangecthe Proogroamclistc(op.cmode) EnginecCoolingcIc(Standarod) Pulsecspeedctoc700cropmcthec5 Minimumcpumpcvalue 25%coroc1200cropmc (CA 200) 1400 digitcwodecis: Virotualcsmallerocpump 100%c(fullcspeed) 1800 “0”c–c“4”c–c“2”c–c“E”c–c“3”...
- Page 15 Additoial Iiformatoi SpewifwationscControollero Aaroningscandcsafetycfunwtionscofcthecwontroollero Name: Tewomotivec“tinyCA “ ThectinyCA ciscshowingcnotconlycthecpumpscspeedcorocthectemperoaturoecviac itscLED,citciscalsocgivingcyoucsomecotherocinforomationcandcwaronings. Dimensions: aboutc44x44x12mmc(withoutcwonnewtoro) aboutc44x44x24mmc(withcwonnewtoro) Fai is oi: (onecdeawtivatedcLEDcrounscfroomclefctocroight) Operoatingcvoltage: 8ctoc16cVolts Curoroentcwonsumption: 20m cmax. aboutc1.5m cincstandbycmode Fai is oi ii Temperature LED mode: (thecsewondcLEDciscof) Temperoaturoecroange: -40°Cctoc+e80°Cc(-40°Fctoc+e176°F) Aeight: aboutc40cgroamsc(1.4counwes) The temperature is 10°C aboive the fai activatoi threshold: (allcLEDcblink) Temperature seisor error: (ancLEDcpateroncblinks) Thisceroroorocshowscifcnocsensorociscfoundcorocthecsensorochascacshorotcwirowuit.
- Page 16 Spewifwationscwaterocpumps CA 50 CA 100 Name: Pieroburogc“CA 50“ Name: Pieroburogc“CA 100“ Dimensions: aboutc100x100x123mm Dimensions: aboutc100x100x123mm Operoatingcvoltage: 8ctoc16cVolt Operoatingcvoltage: 8ctoc16cVolt Curoroentcwonsumption: 6.5 cmax. Curoroentcwonsumption: 13.5 cmax. aboutc0.2m cincstandbycmode aboutc0.2m cincstandbycmode Speed: 20cbisc5800cropm Nominalcdif.cproessuroe: 0.55cbaro Nominalcdif.cproessuroe: 0.85cbaro Flowcroate: 25cl/minc@c0.6cbaroc/c35cl/minc@c0.3cbaro Flowcroate: 30cl/minc@c0.85cbaroc/c40cl/minc@c0.65cbaro Temperoaturoecroange: -40°Cctoc+e140°C Temperoaturoecroange: -40°Cctoc+e140°C...
- Page 17 CA 200 CA 400 Name: Pieroburogc“CA 200“ Name: Pieroburogc“CA 200“ Dimensions: aboutc100x125x175mm Dimensions: aboutc100x125x175mm Operoatingcvoltage: 8ctoc16cVolt Operoatingcvoltage: 8ctoc16cVolt Curoroentcwonsumption: 16.5 cmax.c(typiwalc15 ) Curoroentcwonsumption: 36 cmax. aboutc0.2m cincstandbycmode aboutc0.2m cincstandbycmode Speed: 20ctoc4500cropm Speed: 20ctoc6000cropm Nominalcdif.cProessuroe: 0.45cbaro Nominalcdif.cProessuroe: 0.85cbaro Flowcroate: 116cl/minc@c0.45cbaroc/c166cl/minc@c0.3cbaro Flowcroate: 150cl/minc@c0.85cbaroc/c220cl/minc@c0.55cbaro Temperoaturoecroange: -40°Cctoc+e140°C...
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Page 18: Installation
Safety iotes Don’tclaycwablescorocwonnewtoroscincaroeascwhiwhcaroecexposedctocsproaycwatero . Diswlaimero Don’tcmountcthecwiroesc/csensorocincaroeascwhiwhcaroecexposedctocmovingcoroc Thecinstallationcshouldconlycbecdonecbycexperoienwedcorocspewialctroainedc rootatingcparots. perosonnelcwithcthecnewessaroycknowledge. Aecwannotcbecheldcliablecforocanycdamagesconcyourocwaro , cenginecorocthec Operoation prooduwtcitself! nycmodifwationsconcyourocwarocwouldcbecagainstctheclaw. Generoalcnotes Itciscyourocroesponsibilityctocgetcallcthecnewessaroycinforomationcandcperomissionsc tocdroivecthecwaroclegally. Beforoecyoucplugcincthecdeviwescmakecsuroecallcthecwablescaroecwiroedcwororoewtly! Ifcyoucdroivecyourocwarocwithoutcprooperoclegalitycandcperomissionscyoucwouldclosec Thecinstallationcneedscspewialcautomotivecandcelewtroiwalcknowledge. yourocinsuroanwecwoveroagecandcwouldcbecwommitngcacwroiminalcofense. Improoperocwonnewtioncandcusecwancdamagecyourocwaro , cthecenginecorocthec prooduwtcitself. Curoroentcwonsumptioncoveroclongerocperoiodscofctime Installation Thecdeviwescaroecwonsumingcaclitlecbitcofcwuroroentcevencincstandbycmode. Ifcyoucdon’tcusecthemcoverocaclongerocperoiodcofctimecitciscroewommendedctoc Beforoecyoucstarotcwithcthecinstallationcdiswonnewtcthecwaroscbateroyctocproeventc diswonnewtcthemcentiroelyctocnotcdamagecthecwaroscbateroy. anycunintentionalcshorotcwirowuits. ppliwation Paycatentionctocanycpotentialcsafetycnotescfroomcyourocwarocmanufawturoero . (E.g.croegarodingcairobags,calaromcsystems,cECU’scorocimmobilizeros) ThecdeviwecdeswroibedcincthiscmanualcisconlyctestedcwithcthecCA ctypecwateroc pumpscmadecbycthec“PieroburogcPumpcTewhnologycGmbH”cwhiwhcaroecforoc voidcsmoking,cfroe,cfyingcsparokscorocstatiwcelewtroiwitycwharoges. - Page 19 Coiiectoi Diairams Pagec19cofc22...
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