Vermont Castings ChateauTM DTV38s2 Installation And Homeowner's Manual
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Vermont Castings ChateauTM DTV38s2 Installation And Homeowner's Manual

Vermont Castings ChateauTM DTV38s2 Installation And Homeowner's Manual

Vermont castings direct vent gas fireplace installation instruction
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INSTALLER/CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
• Do not use any phone in your
building.
• Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE.
Chateau
Direct Vent Gas
Fireplace
Model: DVT38S2IN
� � �� � � � � �
™
Installation Instructions and
Homeowner's Manual
�����
������� �����
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INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
20011957 3/08 Rev. 3

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Summary of Contents for Vermont Castings ChateauTM DTV38s2

  • Page 1: Safety Information

    INSTALLER/CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or...

  • Page 2: Table Of Contents

    Chateau™ Direct Vent Gas Fireplace Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation &...

  • Page 3: Installation & Operating Instructions

    Installation & Operating Instructions This gas fireplace should be installed by a qualified installer, preferably NFI or WETT (Canada) certified, in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the current National Fuel Gas Code.

  • Page 4: Requirements For The Commonwealth Of Massachusetts

    Chateau™ Direct Vent Gas Fireplace Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the...

  • Page 5: Fireplace Dimensions

    Finished Wall 24¹⁄₂” (622 mm) for Flush Install 16” (406 mm) I.D. Minimum Clearance to Combustibles Standard Framing (622 mm) Exterior Side (If installed on outside wall) Only Noncombustible Material in This Area Interior Side Gas Line Connection 15���” (403 mm) 10����”...

  • Page 6: Clearance To Combustibles

    Chateau™ Direct Vent Gas Fireplace Clearance to Combustibles Top of Unit to Ceiling ... 36” (914 mm) Front of Unit to Combustibles (both sides) 36” (914 mm) Appliance Top Standoffs ... 0” (0 mm) Bottom* ... 0” (0 mm) Side Standoffs ... 0” (0 mm) Back Standoffs ...

  • Page 7: Hearth

    Hearth A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305 mm) or more from the front of the fireplace. The hearth cannot exceed 1¹⁄₂” (38 mm) in height from bottom of fireplace for ease of door accessibility.

  • Page 8: Gas Specifications

    Chateau™ Direct Vent Gas Fireplace Gas Specifications Model Fuel Control DVT38S2IN Natural Gas AF-4034 w/ DVT38S2IP Propane 7.5 DC Hi/Lo Gas Inlet and Manifold Pressures Natural Minimum Inlet Pressure 5.5” w.c. Maximum Inlet Pressure 14.0” w.c. Manifold Pressure 3.5” w.c. High Elevations Input ratings are shown in BTU per hour and are certified without deration for elevations up to...

  • Page 9: Control System

    Control System The gas control system is located on the right hand side of the firebox behind an access panel and the decora- tive brick panel. The fireplace is operated using only the hand held remote control unit. The system wiring diagram is shown in Figure 11.

  • Page 10: Special Features For Cold Climates

    Chateau™ Direct Vent Gas Fireplace 19.If you choose to install the optional wireless wall mounted remote control (Part No. 20012267), install two (2) button batteries provided with the remote control by removing four (4) screws holding the back cover in place. Carefully remove the circuit board. Install batteries with dimpled side showing.

  • Page 11: Hand-Held Remote Control Transmitter Operating Instructions

    Hand-Held Remote Control Transmitter Introduction This transmitter operating range is approximately 20 feet (6 m). The transmitter operates on one of 1,048,576 security codes that are programmed into the transmitter at the factory; this transmitter operates on radio frequencies with non- directional signals.

  • Page 12: Manual Function

    Chateau™ Direct Vent Gas Fireplace ����� ���� ��� Screen while de- Screen after 3 sec- pressing ON key ond default Screen while de- Screen after 3 sec- pressing OFF key ond default Screen whild de- Screen after 3 pressing OFF key second default ����...
  • Page 13 ��� ���� ���� ���� ���� ����� ���� ���� NOTE: If the appliance is already operating in the ON or THERMOSTATIC modes, engaging the “LOCK-OUT” will not cancel the operating mode. Engaging the “LOCK-OUT” prevents only the manual operation of the transmitter. If in the auto modes, the THERMOSTATIC operation will continue to operate normally.

  • Page 14: Operational Notes

    Chateau™ Direct Vent Gas Fireplace Operational Notes: The Thermostatic feature on the transmitter operates the appliance whenever the ROOM TEMPERATURE varies a certain number of degrees from the SET TEMPERATURE. This variation is called the “SWING” or TEMPERATURE DIFFERENTIAL. The normal operating cycle of an appliance may be 2-4 times per hour depending on how well the room or home is insulated from the cold or drafts.

  • Page 15: General Venting

    White or Orange Orange or White Pilot DC Motor AF-4000 Main Black Optional Wireless Remote Fig. 10 DVT38S2 wiring diagram. Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used.

  • Page 16: General Venting Information - Termination Location

    Chateau™ Direct Vent Gas Fireplace General Venting Information - Termination Location CFM145a VENT TERMINATION CFM145 A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C* = Clearance to permanently closed window D* = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2’...

  • Page 17: General Information Assembling Vent Pipes

    Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.

  • Page 18: Horizontal Termination

    Chateau™ Direct Vent Gas Fireplace proper sealing. Be sure to always attach straps on up- per elbow to a structural framing member. For vertical installations, continue installing the pipe as required until pipe is installed up through the ceiling. At this point, you must install a firestop spacer.
  • Page 19 When the vent termination exits through foundations less than 20” (508 mm) below siding outcrop, the vent pipe must be flush with the siding. It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length of vent pipe from the flue collar of the fire- place to the face of the outer wall.
  • Page 20 Chateau™ Direct Vent Gas Fireplace Vent Opening for Combustible Wall 16¹⁄₄” (413mm) 16¹⁄₄” (413mm) Fireplace Hearth Vent Opening for Noncombustible Wall 11¹⁄₄” (286mm) Fig. 19 Locate vent opening on wall. STEP 2 Measure wall thickness and cut zero clearance sleeve VO584-100 parts to proper length (MAXIMUM 12”/305 mm).

  • Page 21: Sidewall Installation With Stationary Glass Facing Outside

    Fig. 22 Horizontal length requirement. Fig. 23 Through the wall. Fig. 24 Secure termination to wall. 20011957 Chateau™ Direct Vent Gas Fireplace Support horizontal pipes every 3’ (914 mm) with metal pipe straps. Check fireplace to make sure it is levelled and properly positioned.

  • Page 22: Installation Procedure

    Chateau™ Direct Vent Gas Fireplace Sealing firestop gaps with high temperature sealant will restrict cold air being drawn in around fire- place. STEP 6 Before installing the termination, a 2” (51 mm) thick trim or frame is required around the 16¹⁄₄” x 16¹⁄₄” (413 x 413 mm) square opening to allow the vent termination to go directly onto the elbow.

  • Page 23: Vertical Through-The-Roof Applications & Installation

    3. Install the two (2) short brackets, using sheet metal screws, at the top right and left corners of the fire- place window frame. (Fig. 27) NOTE: If top corners of the window frame do not have two (2) pre-drilled holes, you must drill these holes per Step 4.
  • Page 24 Chateau™ Direct Vent Gas Fireplace plicable. When using the unitized 30°, 45° or 90° elbows, apply 1/4” bead of high temperature, 550°F or higher, sealant (milpack or stove cement) to the joint of the inner pipe (flue pipe) and the straight section as it is impossi- ble to be taped.
  • Page 25 This Gas Fireplace has been approved for, • Vertical installations up to 40’ (12 m) in height. Up to a 20’ (6 m) horizontal vent run can be installed within the vent system using a maximum of three (3) 90° elbows. (Fig. 34) •...
  • Page 26 Chateau™ Direct Vent Gas Fireplace Attic Installation Ceiling Installation Fig. 36 Installing firestop spacer. FP593 SR/C Attic Insulation 11/20/97 Shield Base Flanges Ceiling Fig. 37 Attic shield installation. FP263 MBUF 5/9/96 Elbow Strap Nails (4) Firestop Spacer Joist Angled Strap Joist Fig.

  • Page 27: Chimney Components

    Component Horizontal Starter Kit SK8 Chimney Sections SK8 Chimney Elbows Firestop Zero Clearance Sleeve Attic Insulation Shield Chimney Support Round Top Termination Round Top Termination - Extended Flashing Housing Extensions Chase Top Housing Chase Top Housing Horizontal Termination NOTE: The 24”-38” telescopic pipe is only intended for use with the SK8DVSK. * Factory unitized elbow 20011957 Chimney Components...

  • Page 28: Operating Instructions

    Chateau™ Direct Vent Gas Fireplace Glass Information Only glass approved by CFM Corporation should be used on this fireplace. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. •...

  • Page 29: Log, Lava Rock And Ember Placement

    firebox. Tilt it carefully toward the side until the piece is in place. Using the two (2) brackets and four (4) screws provided with the refractory kit, fasten each bracket to the top of the firebox on each side. NOTE: Use existing holes in firebox.
  • Page 30 Chateau™ Direct Vent Gas Fireplace 1. Ensure the four (4) screws that attach the fettle to the burner are secure. 2. Set the andirons in place by hooking the tabs on the back of the andirons over the webs of the fettle.
  • Page 31 6. Position the log burner overlay. (Fig. 46) The overlay is very fragile and must be handled with extra care. Hold the overlay with the flat surface facing down. The notched corners of the overlay should be on the side of the pilot. Set the overlay on top of the burner housing and align it right to left over the burner housing.
  • Page 32 Chateau™ Direct Vent Gas Fireplace Figure 49 Log Right Grate (F49) LG504 Figure 50 ����� ����� ����� ���� LG505 Figure 51 Log Front Upper Right (F47) ����� ����� ����� ���� LG506 ����� ����� ����� ����� ���� Log Front Right (F48) 10.

  • Page 33: Flame Characteristics

    Flame Characteristics It is important to periodically perform a visual check of the pilot and burner flames. Compare them to Figures If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. Figure 52 20011957 Chateau™ Direct Vent Gas Fireplace ������...

  • Page 34: Trim Installation

    Chateau™ Direct Vent Gas Fireplace Trim Installation CAUTION: Allow fireplace to cool if it has been in operation. Trim components: 2 each, top frame assembly, bottom trim assembly, right and left trim assem- blies. NOTE: Only one trim set is used when Vista Door is installed.

  • Page 35: Lighting And Operating Instructions (American Flame Automatic Control System)

    For Fireplaces equipped with American Flame Automatic Control System (IN or IP) Warning: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury and loss of life. For Your Safety, Read the Following Warnings A.

  • Page 36: Troubleshooting

    Chateau™ Direct Vent Gas Fireplace If erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals.
  • Page 37 Troubleshooting American Flame Gas Control System • Pilot is burning, but ignitor continues to spark • • Main flame will not light • • • • • • • Flame height adjustment will not work/works backwards • • • Room temperature dis- played on handheld trans- mitter is not correct.

  • Page 38: American Flame Gas Control System Error Codes

    Chateau™ Direct Vent Gas Fireplace American Flame Gas Control System Error Codes Ignition Safety: Protection for Ignition System Error Code: One beep every one second Description of Fault: Warn users if the pilot is not successfully ignited in 60 seconds. How to Clear: Press OFF then ON buttons to re-attempt ignition.

  • Page 39: Conversion Procedure

    WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having ju- risdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 40 Chateau™ Direct Vent Gas Fireplace Index Tab Snap Ring Fig. 57 Remove pilot orifice. 1. Remove two (2) screws holding the pilot assembly to the burner assembly. Move the pilot assembly CO134 toward the back wall. AF pilot orifice 3/07 2.

  • Page 41: Pilot Flame Adjustment

    22. Turn on gas supply and operate valve with remote control as needed to indicate gas pressure. The manifold pressure for LP should be approximately 10.0” wcp. CAUTION: Turn off the valve and gas supply before removing test port adaptor and replac- ing plug.

  • Page 42: Maintenance

    Chateau™ Direct Vent Gas Fireplace Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and refit the logs as per the instructions in this manual.

  • Page 43: Replacement Parts

    1b (2) 1f (2) 1g (2) CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVT38S2 Units: GFYW5Q0 20011957 Chateau™ Direct Vent Gas Fireplace 1i (2) 1d (2) 1j (2) 9a,b...
  • Page 44 Chateau™ Direct Vent Gas Fireplace DVT38S2 (continued) Ref. Description Log Set (Complete) Log Overlay F56 Log Right Grate F49 (2 per fireplace) Log Pilot Plumbing F50 Log Grate/Burner Tube F51 (2 per fireplace) Log Middle F52 Log Left Grate F53 (2 per fireplace) Log Front Upper Right F47 (2 per fireplace) Log Front Right F48 (2 per fireplace) Volcanic Rock (2 per fireplace)
  • Page 45 DVT38S2 (continued) Ref. Description Trim Kit Complete (2 per fireplace) 26a. Top Trim (2 per fireplace) 26b. Right Side Trim (2 per fireplace) 26c. Left Side Trim (2 per fireplace) 26d. Bottom Trim (2 per fireplace) Bulkhead Fitting 1/8” Tube to 1/8” NPT (2 required) 1/8”...

  • Page 46: Optional Accessories

    Chateau™ Direct Vent Gas Fireplace Accessories Back-up Battery Kit All Models: DVTBBK Follow instructions provided with the kit and on Page 9 for installation. Wall Mountable Wireless Remote Transmitter All Models: Part # 20012267. Refer to Page 9 for installation. 20011957...

  • Page 47: Limited Lifetime Warranty

    CFM product. If you’re the installing dealer is unknown or unable to provide necessary parts or service, a list of Authorized Vermont Casting dealers can be located on the internet at www.vermontcastings.com...

  • Page 48: Efficiency Ratings

    Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) DVT38S2IN 47.1 DVT38S2IP 47.1 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com...

This manual is also suitable for:

Chateau dvt38s2inChateau dvt38s2ip

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