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Pinnacle Outdoor 1.5m Flat Roof Series Assembly Instructions Manual

Garden shed 1.5w x 0.8d x 1.53hm

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GARDENSHED
1.5W x 0.8D x 1.53Hm
1.5m Flat Roof Series
Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend
you read the instructions thoroughly. Your new garden shed comes with pre-drilled holes to make
assembly quicker. We recommend you assemble it using a trestle table or sawhorses and planks.
This will ensure that you are working off the ground and make it easier for you. Assembly is a
two-person job and should not be attempted in windy conditions.
Tools required: Drill, measuring tape, Phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses, 3mm
steel drill bit, 4mm steel drill bit and a 10mm masonry drill bit.
Assembly instructions

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Summary of Contents for Pinnacle Outdoor 1.5m Flat Roof Series

  • Page 1 GARDENSHED 1.5W x 0.8D x 1.53Hm 1.5m Flat Roof Series Assembly instructions Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend you read the instructions thoroughly. Your new garden shed comes with pre-drilled holes to make assembly quicker. We recommend you assemble it using a trestle table or sawhorses and planks.
  • Page 2 GARDENSHED 1.5W x 0.8D x 1.53Hm Build your garden shed in 7 easy steps! Step 1: Check all parts against the component list Step 2: Assemble the rear wall panels Step 3: Assemble the side wall panels Step 4: Assemble the roof panels Step 5: Assemble the front wall panel Step 6: Assemble the front door Step 7: Fit the panels together...
  • Page 3 Step 1: Check all parts against the component list Lay out all parts with number facing outwards and check off against parts list. Part Picture Description Component Location QTY Check Sheet Sheet 1500x770mm Rear wall Sheet Sheet 1500x770mm Side wall Sheet Sheet 855x770mm Roof...
  • Page 4 GARDENSHED 1.5W x 0.8D x 1.53Hm Part Picture Description Component Location QTY Check Channel Channel 1508mm Front Channel Channel 1508mm Front Channel Channel 768mm Side Channel Channel 768mm Side Channel Channel 775mm Front Channel Channel 1458mm Rear Channel Channel 718mm Side Channel 674mm Channel...
  • Page 5 Part Picture Description Component Location QTY Check Lip 856mm Roof Fittings part list: Picture Component Picture Component Self-tapping screws (10mm) Self-tapping screws (16mm) 4.0 x 10mm Rivet 3 x 10mm Rivet Pad bolt (Part 70) Keeper (Part 71) Bracket 5/16 x 19mm Hexagonal bolt Mid wall bracket 5/16 Hexagonal Nut (Part 72)
  • Page 6 GARDENSHED 1.5W x 0.8D x 1.53Hm Garden shed overview:...
  • Page 7 Step 2: Assemble the rear wall panels For easier assembly of your garden shed use sawhorses with timber studs as per diagram below (timber needs to be the same length as the shed panels (1.5 M)) or alternatively, use a trestle table. Place 2x part 14N (sheets) on your worktable and join together with the self-tapping screws as per the diagram below.
  • Page 8 GARDENSHED 1.5W x 0.8D x 1.53Hm ROOF TOP EDGE RIDGES FACING UP Step 2: Assemble the rear wall panels (continued) Now position part 31 (mid wall channel) on the inside of the wall panel and fix with the provided screws. Please ensure mid wall channel is fixed through the front of the wall panel (ridges facing up).
  • Page 9 Step 3: Assemble the side wall panels Place part 14M (sheet) on your worktable and tap or slide on parts 21F (top channel) and 21B (bottom channel). Fix part 21B (bottom channel) with self-tapping screws but not part 21F (top channel) at this stage. Make sure the small lip of the channels is always facing out.
  • Page 10 GARDENSHED 1.5W x 0.8D x 1.53Hm Step 4: Assemble the roof panel Place 2x part 3A (sheeting) on your worktable and join together with the self-tapping screws as per the diagram below. Now tap or slide 2x part 20A (channels) onto the sheeting and fix them to the top and bottom with self-tapping screws. Make sure the small lip of the channels is always facing out.
  • Page 11 Step 4: Assemble the roof panel (continued) Now fit 2x part 50A (side lips) to the sheeting and fix them with self-tapping screws.
  • Page 12 GARDENSHED 1.5W x 0.8D x 1.53Hm Step 5: Assemble the front wall panels Place part S74 (sheet) on the worktable then fit parts 20D (top channel), 20E (bottom channel), J27 (jamb) and 33R (mid wall channel) with self-tapping screws. Do not fix screws with a cross mark in the diagram below at this stage. Make sure the small lip of the channels is always facing out.
  • Page 13 Step 6: Assemble the front door Place D32 (door sheet) on your worktable and fix 2x parts M26, part 81H and 81G (channels) with the provided 3.0x10mm rivets. FIX WITH 3.0 x 10MM RIVETS ROOF TOP EDGE FIX WITH 3.0 x 10MM RIVETS...
  • Page 14 GARDENSHED 1.5W x 0.8D x 1.53Hm Step 6: Assemble the front door (continued) Once channels are attached line up 2x part U17 (bracing) on the inside of your door panel. Please ensure ridges are facing down. BACK RIDGES FACING DOWN...
  • Page 15 Step 6: Assemble the front door (continued) When bracing is lined up on the back of the door panel flip over to the front and fix using the provided 3.0x10mm rivets. Please ensure rivets are inserted through the front of the door panel (ridges facing up). Once 2x part U17 (bracing) is fixed attach the white plastic safety covers to the ends to cover any sharp edges as per diagram below.
  • Page 16 GARDENSHED 1.5W x 0.8D x 1.53Hm Step 6: Assemble the front door Fix part D32 (assembled door) to the front wall panel using a rivet gun and the provided 4.0 x 10mm rivets. Once the door is fixed to the front wall panel attached the padbolt (part 70) (but not the keeper at this stage) with the provided screws or 3.0 x 10mm rivets. FIX WITH SCREWS FIX WITH 3x10MM RIVETS...
  • Page 17 Step 7: Fit the panels together Attach the two side walls to the back wall, then the front wall by fixing 3 x parts Z24 and part Z31 (corner bracing) followed by the roof. Fix all of these components together using the provided self-tapping screws. Note: Fix the pad bolt keeper (part 71) with the provided self-tapping screws or rivets at this stage as well.
  • Page 18 GARDENSHED 1.5W x 0.8D x 1.53Hm Now fit the bolt down kit as per the diagram below. Strengthen your shed by fixing the provided mid wall bracing (part 72) on each corner. BOLT & NUT WALL SHEET STEEL ANGLE SLEEVE ANCHOR BOLT DOOR...
  • Page 19 Attach safety covers L to channel 32 and safety covers R to channel 33R to cover the sharp ends. Also attach self-tapping screw covers to all screws on the wall panels to prevent injuries.
  • Page 20 GARDENSHED 1.5W x 0.8D x 1.53Hm Warranty statement: This warranty against defects is given by: Pinnacle Hardware Business Address: 28 Hudson Court, Keysborough VIC 3173 1800 349 776 Email: support@pinnacle.net.au New Zealand customers please contact: HARCO (Harkness & Young Ltd) Ph: 09 276 4071 Email: sales@harknessyoung.co.nz Details of Manufacturer’s Warranty...
  • Page 21 – Where assessment is required in case of replacing or repairing the product, the manufacturer will appoint an assessor within 10 working days to identify the alleged defect. The manufacturer will bear the repair costs by appointing a local tradesman. The manufacturer may choose to replace the product if the repair or the cost of repair is not feasible.