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Pinnacle Outdoor Cyclonic Kit 3.0m Gable Series Assembly Instructions Manual

Suitable for 3.0w x 2.3d x 2.2hm garden shed
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CyclonicKit
Suitable for 3.0W x 2.3D x 2.2Hm Garden Shed
3.0m Gable Series
Assembly instructions
Congratulations on purchasing your new Pinnacle Cyclonic Kit. Before assembling, we
recommend you read the instructions thoroughly. This Cyclonic kit need to be installed with a
specific Pinnacle shed. We recommend you assemble the shed using a trestle table or sawhorses
and planks. This will ensure that you are working off the ground and make it easier for you.
Assembly is a two-person job and should not be attempted in windy conditions.
Tools required: Drill, measuring tape, phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses,
3mm steel drill bit, 4mm steel drill bit and a 10mm masonry drill bit.

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Summary of Contents for Pinnacle Outdoor Cyclonic Kit 3.0m Gable Series

  • Page 1 CyclonicKit Suitable for 3.0W x 2.3D x 2.2Hm Garden Shed 3.0m Gable Series Assembly instructions Congratulations on purchasing your new Pinnacle Cyclonic Kit. Before assembling, we recommend you read the instructions thoroughly. This Cyclonic kit need to be installed with a specific Pinnacle shed.
  • Page 2 CyclonicKit 3.0 x 2.3 x 2.2m Build your garden shed in 7 easy steps! Please Note: 1. The cyclonic kit needs to be installed with the Step 1: Check all parts against the component list components in our 3.0m x 2.3m garden shed. Step 2: Assemble the rear wall panels 2.
  • Page 3 Step 1: Check all parts against the component list Lay out all parts with number facing outwards and check off against parts list. Part Picture Description Component Location QTY Check Jamb Length: 1798mm Corners JZ07 Rear wall Jamb Length: 1798mm Side wall ZZ04 Front...
  • Page 4 CyclonicKit 3.0 x 2.3 x 2.2m Part Picture Description Component Location QTY Check Channel Length: 655mm Front JC05 Channel Length: 655mm Front JC06 Ridge beam Length: 2000mm Roof JH04 Gable R/H 1470mm Roof JG03 Gable L/H 1470mm Roof JG04 Roof brace Roof JJ01 Channel...
  • Page 5 Fittings part list: Picture Component Picture Component Self-tapping screws (16mm) Mid wall brace (72) Sleeve anchor bolt Base bracket 5/16” x 19mm 5/16” Hexagonal nut hex bolt 3 x 10mm Rivet Channel safety cover (L type) Channel safetty cover Qty checking date: ____ / ____ / _____ Qty checking personal badge number: _______________ Signature: _________________________________________ In the unlikely event that you find you are missing a part, please contact Pinnacle on 1800 349 776.
  • Page 6 CyclonicKit 3.0 x 2.3 x 2.2m Garden shed overview: Note: Replace Original Part New Part the original D18R D18L JZ07 (Garden Shed) parts with new JC01 (Cyclonic kit) parts as indicated JC02 in the table. JC03 JC04 JC05 JC06...
  • Page 7 Cyclonic Kit overview: JJ01 ZZ16 ZZ16 JJ01 ZZ16 JH04 JJ01 ZZ16 ZZ16 JJ01 ZZ16 JH04 JG03 JG04 ZZ04 JZ07 ZZ04 ZZ04 ZZ04 ZZ04 ZZ04 LZ01 JC01 ZZ04 JC03 JG04 JG03 JC03 JZ07 JC04 JC02 JC02 JZ07 JC01 LZ01 JC06 JC04 JC02 JC03 JC02...
  • Page 8 CyclonicKit 3.0 x 2.3 x 2.2m Step 2: Assemble the rear wall panels You will find it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the shed (3.0m) or alternatively, a trestle table. Place 4 x part 18M (Sheet) on your worktable and then position 3 x part ZZ04 (jamb) down the ridges where the four sheets join and fix together with the provided self-tapping screws as per diagram below.
  • Page 9 Now slide the remaining 8 x parts ZZ04 (jamb) into the ridges on the sheet from the top. While holding the jambs in place you will need to drill holes through the sheet using a 3mm drill bit to fix the jambs as per diagrams below. X 8PCS ZZ04 RIDGES FACING UP...
  • Page 10 CyclonicKit 3.0 x 2.3 x 2.2m RIDGES FACING UP Now fit part 27I (top channel), part 27H (top channel), 27C (bottom channel) and 27D (bottom channel) to the sheeting by tapping or sliding it in. Make sure that the small lip of the channel is always facing out. This ensures rain water cannot build up inside your shed. ROOF TOP EDGE RIDGES FACING UP...
  • Page 11 Now fix parts JC03 and JC04 (mid wall channels) to the sheeting with self-tapping screws. Please not that the groove should face downwards. Fix other channels with self-tapping screws. Attach part 66 (channel connector) on the top and bottom channels to enhance strength.
  • Page 12 CyclonicKit 3.0 x 2.3 x 2.2m Attach part 66 (channel connector) to where part JC04 and JC03 join as shown in the diagrams below to enhance strength. ROOF TOP EDGE Fix with 16mm screws JC03 JC04 JC03 JC04 JC03 JC04...
  • Page 13 The middle channel will have pre-punched holes although you will need to drill the holes for the top and bottom channels using a drill with a 3mm bit. Please note: Drill holes from the inside of the sheet through the pre-drilled holes in the channels to ensure holes line up.
  • Page 14 CyclonicKit 3.0 x 2.3 x 2.2m Step 3: Assemble the side wall panels Place 3 x part 18M (Sheet) on your worktable and then position 2 x part ZZ04 (jamb) down the ridges where the three sheets join and fix together with the provided self-tapping screws as per diagram below. Then slide the remaining 6 x parts ZZ04 (jamb) into the ridges on the sheet from the top.
  • Page 15 Once the middle pre-drilled holes are fixed, holding the jambs in place you will need to drill holes through the sheet using a 3mm drill bit to fix the jambs through the top and bottom pre-drilled holes as per diagrams below. Please note: Drill holes from the inside of the sheet through the pre-drilled holes in the jambs to...
  • Page 16 CyclonicKit 3.0 x 2.3 x 2.2m Now fit part 26K (top channel), part 26J (top channel), 26A (bottom channel) and 26B (bottom channel) to the sheeting by tapping or sliding it in. Make sure that the small lip of the channel is always facing out. This ensures rain water cannot build up inside your shed. Note: All screws marked with a cross should not be fixed at this stage.
  • Page 17 Now fix parts JC02 and JC01 (mid wall channels) to the sheeting with self-tapping screws. Please note that the groove should face downwards. Fix other channels with self-tapping screws. Attach part 66 (channel connector) on the top and bottom channels to enhance strength.
  • Page 18 CyclonicKit 3.0 x 2.3 x 2.2m Attach part 66 (channel connector) to where part JC01 and JC02 join as shown in the diagrams below to enhance strength. ROOF TOP EDGE Fix with 16mm screws JC02 JC01 JC02 JC01 JC02 JC01...
  • Page 19 The middle channel will have pre-punched holes although you will need to drill the holes for the top and bottom channels using a drill with a 3mm bit. Please note: Drill holes from the inside of the sheet through the pre-drilled holes in the channels to ensure holes line up.
  • Page 20 CyclonicKit 3.0 x 2.3 x 2.2m Assemble the roof panel Step 4: Place parts S30 (Sheet), S32 (sheet) and S31 (sheet) on your worktable and then position 2 x part ZZ16 (jamb) down the ridges where the three sheets join and fix together with the provided self-tapping screws as per diagram below. Then slide the remaining 6 x parts ZZ16 (jamb) into the ridges on the sheet from the top.
  • Page 21 Once the jambs are in position, fix through the middle pre-drilled holes holding them in place. Now you will need to drill holes through the sheet using a 3mm drill bit to fix the jambs through the top and bottom as per diagrams below. Please note: Use a 3mm bit to drill holes from the inside of the sheet through the pre-drilled...
  • Page 22 CyclonicKit 3.0 x 2.3 x 2.2m Now fit part 26F (top channel), 26E (top channel), 26A (bottom channel) and 26B (bottom channel) to the sheeting by tapping or sliding them in. Make sure that the small lip of the channel is always facing out, this ensures rain water cannot build up inside your shed. Attach part 66 (channel connector) on the top and bottom channels to enhance strength.
  • Page 23 Now position part JH04 (channel) to the sheeting as shown in the diagrams below. Please note the groove should face downwards, this ensures rain water cannot build up inside your shed. JH04 BACK JH04 BACK 125MM 125MM...
  • Page 24 CyclonicKit 3.0 x 2.3 x 2.2m Once the channel has been positioned fix with 16mm screws. Please note: You may have to drill with a 3mm drill bit the screw with the self-tapping screws. Fix with 16mm screws...
  • Page 25 Step 5: Assemble the front wall panels Place part S94 (sheet) on the worktable. Slide in 2 x part ZZ04 and 1 x part ZZ05 (jamb) into the top of the sheet and fix with the self- tapping screws provided. Repeat this with part S95 (sheet) and 2 x part ZZ04 and 1 x part ZZ05 (jamb). ZZ04 ZZ05 ZZ04...
  • Page 26 CyclonicKit 3.0 x 2.3 x 2.2m You will need to drill holes through the sheet using a 3mm drill bit to fix the jambs as per diagrams below. Please note: Drill holes from the inside of the sheet through the pre-drilled holes in the jambs to ensure holes line up.
  • Page 27 Fix parts J3 and J4 (jamb) to parts S94 and S95 (sheeting) from previous step with self-tapping screws as per diagram below. Note: All screws marked with a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed.
  • Page 28 CyclonicKit 3.0 x 2.3 x 2.2m Now position parts JC05 and JC06 (mid wall channels) to the sheeting and fix with self-tapping screws. Please note the groove should face downwards. You will need to drill holes through the sheet using a 3mm drill bit to fix the jambs as per diagrams below. JC06 JC05 JC05...
  • Page 29 You will need to drill holes through the sheet using a 3mm drill bit to fix the jambs as per diagrams below. Please note: Drill holes from the inside of the sheet through the pre-drilled holes in the channels to ensure holes line up.
  • Page 30 CyclonicKit 3.0 x 2.3 x 2.2m Assemble the front doors Step 6: Place part D18R (door sheet) on the worktable then slide parts ZZ06 (jamb) and ZZ07 (jamb) into the sheet ridges from the top. Once the jambs are in place, turn sheet over and drill holes through the pre-drilled holes in the jambs to ensure the holes line up. Then fix jambs to the sheet with the provided 3.0 x 10mm rivets as per diagrams below.
  • Page 31 Place part D18R (door sheet) on the worktable. Fit parts M26 (x2), M24(channels), part M25 (jamb) to the door and fix them with 3.0 x 10mm rivets as shown in the diagram below. Make sure the small lip on the channel is always facing out. This ensures rainwater cannot build up inside your shed.
  • Page 32 CyclonicKit 3.0 x 2.3 x 2.2m Place part D18L (door sheet) on the worktable. Fit parts M27, M28, J20 (channels), part M41 (jamb) to the door and fix them with 3.0 x 10mm rivets as shown in the diagram below. Make sure the small lip on the channel is always facing out. This ensures rainwater cannot build up inside your shed.
  • Page 33 Once channels are fitted to both doors, align 2 x part U11 (brace) and part W (joining brace) with holes on the back of the door and position temporarily with some tape or simply hold in place. D18R / D18L Back Back...
  • Page 34 CyclonicKit 3.0 x 2.3 x 2.2m Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with the provided 3.0 x 10mm rivets through the front of the panel. Then turn door over and insert plastic stoppers at the ends of braces as shown below.
  • Page 35 Fix parts 74 (barrel bolt) and 75 (plate) onto part D18L (door) using rivets. Ensure you rivet through the front panel of the door with the Pad bolt on the inside as per the diagram below. D18L USE 4.0 X10MM RIVETS D18R D18L...
  • Page 36 CyclonicKit 3.0 x 2.3 x 2.2m Fit parts D18L and D18R (assembled door) to the front wall panel as per the diagram below. Use a rivet gun to fix the door using the pre-drilled holes. Fix the pad bolt (but NOT its keeper at this stage) using the pre-drilled holes with the self-tapping screws or the rivets provided (see diagram A and B below).
  • Page 37 Fit the panels together Step 7: Join 2 x part 62 (ridge beams) with the end marked red arrow with 1 x part 67 (ridge beam connector). Put on 2 x part E2 (gable caps) and join them with 1 x part E3 (gable cap connector). Fix this structure with 16mm self-tapping screws as per diagrams below. Red arrow end Fix with 16mm self-tapping screws Channel type 26A...
  • Page 38 CyclonicKit 3.0 x 2.3 x 2.2m Attach the two side walls to the back wall followed by the front wall. Fix all of these components together using the provided self- tapping screws. When attaching the wall panels together also fix 4 x parts JZ07 (jamb) to each corner using the provided self-tapping screws as per diagram below.
  • Page 39 Once 4 wall are fixed together, position the roof and fix 2 x part 96 (roof brace) to help support the pitch of the roof as per the diagram below. Join the roof panels to the gable using part L4 (lip) and then fix the 4 corners using 16mm self-tapping screws. Note: Do not fix central screws marked with a cross at this stage).
  • Page 40 CyclonicKit 3.0 x 2.3 x 2.2m Once roof is positioned attach 4 x part JJ01 (roof brace), connecting part JH04 (channel) to the font and rear walls with the provided 16mm self-tapping screws as per the diagram below. JH04 JJ01 Fix with 16mm self-tapping screws JH04...
  • Page 41 Attach part 95 (logo cap) and fix the roof panels using 16mm self-tapping screws as per diagram below. Fix with 16mm self-tapping screws...
  • Page 42 CyclonicKit 3.0 x 2.3 x 2.2m Strengthen your mid wall brace by applying part 72 (mid wall brace bracket) followed by part LZ01 (channel connector) to each corner if necessary. LZ01 Please note: You may have to drill with a 3mm drill bit the screw with the self-tapping screws.
  • Page 43 Now fit the bolt down kit as per the below diagram. Fix part 71 (keeper) and align with barrel bolt on the inside of the door. Wall Sheet Bolt & Nut Steel Angle Slab Sleeve Anchor Bolt Door...
  • Page 44 CyclonicKit 3.0 x 2.3 x 2.2m Lastly fix 2 x part D5 (bracket) to the top two corners of the door. You will need to hold the bracket in position and drill holes through the pre-drilled holes in the bracket to ensure holes line up. Once you have drilled holes, fix brackets with provided 3.0 x 10mm rivets as per diagram below.
  • Page 46 CyclonicKit 3.0 x 2.3 x 2.2m Warranty statement: This warranty against defects is given by: Pinnacle Hardware Business Address: 28 Hudson Court, Keysborough VIC 3173 1800 349 776 Email: support@pinnacle.net.au New Zealand customers please contact: HARCO (Harkness & Young Ltd) Ph: 09 276 4071 Email: sales@harknessyoung.co.nz Details of Manufacturer’s Warranty...
  • Page 47 IMPORTANT 1. Manufacturer’s Disclosure This warranty against defects shall not apply in the following situations: A) Where the product is not assembled in accordance with the instructions provided in the product kit. B) Where the product is used to store corrosive materials such as fertilizer, chlorine etc; C) Where the damage to the product is caused by storms.