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JEI DRILLING & CUTTING SOLUTIONS RAILBEAST RDP-36 Operator's Manual

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OPERATOR'S MANUAL
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PETROL RAIL DRILLING MACHINE
UNIT 21 EMPIRE BUSINESS PARK, ENTERPRISE WAY
BURNLEY, LANCASHIRE, UK, BB12 6LT
TEL: 01706 229490 EMAIL: sales@jeisolutions.co.uk

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Summary of Contents for JEI DRILLING & CUTTING SOLUTIONS RAILBEAST RDP-36

  • Page 1 OPERATOR’S MANUAL PETROL RAIL DRILLING MACHINE UNIT 21 EMPIRE BUSINESS PARK, ENTERPRISE WAY BURNLEY, LANCASHIRE, UK, BB12 6LT TEL: 01706 229490 EMAIL: sales@jeisolutions.co.uk...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Checking the oil level ....................9 3.2.

  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The RAILBEAST RDP-36 is a drilling machine designed to drill holes in rails of UIC54, UIC60, P50, P65, S49, or any other standard. The machine can drill holes with diameters of up to 36 mm (1-7/16’’) by using annular cutters or with diameters of up to 16 mm (5/8’’) by using twist drill bits.

  • Page 4: Equipment Included

    WWW.JEIUK.COM RAILBEAST RDP-36 1.3. Equipment included RAILBEAST RDP-36 drilling machine 1 unit Metal box 1 unit Pressure cooling system 5 L 1 unit 6 mm hex wrench 1 unit 5 mm hex wrench 1 unit 4 mm hex wrench 1 unit...

  • Page 5: Dimensions

    WWW.JEIUK.COM RAILBEAST RDP-36 1.4. Dimensions 556 mm (21-7/8’’) This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited.

  • Page 6: Design

    WWW.JEIUK.COM RAILBEAST RDP-36 1.5. Design Carrying handle Engine switch Pressing screw Choke valve lever Fuel valve lever Starter grip Feed lever Arbor This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited.

  • Page 7: Safety Precautions

    WWW.JEIUK.COM RAILBEAST RDP-36 2. SAFETY PRECAUTIONS 1. Before starting, read the included manuals and complete proper occupational safety and health training. 2. Use the machine only in applications specified in this Operator’s Manual. 3. The machine must be complete and all parts must be genuine and fully functional.
  • Page 8 WWW.JEIUK.COM RAILBEAST RDP-36 21. Maintain the machine and install/remove parts and tools only when the engine switch is set to OFF. 22. Maintain the engine as described in its manual. 23. Repair only in a service center appointed by the seller.

  • Page 9: Startup And Operation

    WWW.JEIUK.COM RAILBEAST RDP-36 3. STARTUP AND OPERATION 3.1. Checking the oil level Before starting, check the oil level with the engine stopped and on a level surface. To do this, unscrew the oil filler cap, wipe its dipstick clean, reinsert the cap into the neck as shown, but do not screw the cap in, and then remove it again.

  • Page 10: Checking The Air Filter

    WWW.JEIUK.COM RAILBEAST RDP-36 3.2. Checking the air filter Remove the air filter cover and then the filter. If the filter is dirty, clean it as described in the Honda GXH50 Owner’s Manual or replace with a new one, and then reinsert it and reinstall the cover.

  • Page 11: Filling The Fuel Tank

    WWW.JEIUK.COM RAILBEAST RDP-36 3.3. Filling the fuel tank With the engine stopped, cold, and on a level surface, unscrew the fuel filler cap. Maintaining the requirements specified in the Honda GXH50 Owner’s Manual, fill the tank with unleaded fuel with octane rating of at least 95, and then reinstall the cap.

  • Page 12: Installing, Removing, And Operating The Annular Cutter

    WWW.JEIUK.COM RAILBEAST RDP-36 3.4. Installing, removing, and operating the annular cutter With the engine stopped, move back the feed lever as far as possible (1) to move out the arbor. Wear protective gloves, insert the proper pilot pin into the annular cutter (2), and then use a clean and dry cloth to wipe the arbor and cutter.
  • Page 13 WWW.JEIUK.COM RAILBEAST RDP-36 The following figure shows how annular cutters work. As the cutter drills into the workpiece, the pilot pin retracts and tightens the spring. As a result, after the cutter drills through the material, the slug core is expelled from the cutter. Also, when pressed, the pilot pin allows application of coolant to the inside of the cutter.

  • Page 14: Installing And Removing The Rail Profile Templates

    WWW.JEIUK.COM RAILBEAST RDP-36 3.5. Installing and removing the rail profile templates Select rail profile templates (not included) consistent with rail standard, place them on the pins, and then tighten with the screws and the 6 mm hex wrench. To remove the templates, unscrew them with the 6 mm hex wrench.

  • Page 15: Installing And Removing The Hole Center Positioner

    WWW.JEIUK.COM RAILBEAST RDP-36 3.6. Installing and removing the hole center positioner Select a hole center positioner (not included) consistent with rail standard, and loosen the levers 1. Place the positioner onto the rail (2) so that the positioner face is aligned with the rail face (3).

  • Page 16: Clamping The Machine Onto The Rail And Unclamping

    WWW.JEIUK.COM RAILBEAST RDP-36 3.7. Clamping the machine onto the rail and unclamping Place the machine onto the rail (1) so that the locating pin comes into the first groove of the hole center positioner (2) and the pressing screw comes into the resisting socket (3).

  • Page 17: Connecting And Disconnecting The Cooling System

    WWW.JEIUK.COM RAILBEAST RDP-36 3.8. Connecting and disconnecting the cooling system When using an annular cutter, attach the cooling system to the fitting (1), and then fill the bottle with a coolant. Do not use only water as the coolant. However, using emulsions formed from drilling oil and water is adequate.

  • Page 18: Drilling

    WWW.JEIUK.COM RAILBEAST RDP-36 3.9. Drilling Set the fuel valve lever to ON. Fuel valve lever To start a cold engine, set the choke valve lever to CLOSED. Choke valve lever CLOSED OPEN CLOSED To start a warm engine, set the choke valve lever to OPEN.
  • Page 19 WWW.JEIUK.COM RAILBEAST RDP-36 Set the engine switch to ON. Engine switch Hold the carrying handle with one hand and lightly pull the starter grip in the direction of the arrow until you feel resistance, and then pull briskly. After the engine is started, gently return the starter grip.
  • Page 20 WWW.JEIUK.COM RAILBEAST RDP-36 If the choke valve was closed, open it. Choke valve lever OPEN OPEN CLOSED Slowly move back the feed lever to move out the cutter and start drilling until the lever is retracted as far as possible.
  • Page 21 WWW.JEIUK.COM RAILBEAST RDP-36 After the first hole is made, move the feed lever to the front as far as possible to retract the cutter, and then unclamp the machine as described before. Next, clamp the machine onto the rail in the next groove of the hole center positioner, and make a next hole.

  • Page 22: Accessories

    WWW.JEIUK.COM RAILBEAST RDP-36 4. ACCESSORIES 4.1. Rail profile templates UIC60 templates: UIC54 templates: RAIL-TEMPUIC60 RAIL-TEMPUIC54 P65 templates: P50 templates: RAIL-TEMPP65 RAIL-TEMPP50 S49 templates: RAIL-TEMPS49 This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited.

  • Page 23: Hole Center Positioners

    WWW.JEIUK.COM RAILBEAST RDP-36 4.2. Hole center positioners UIC54 positioner: UIC60 positioner: RAIL-POSUIC54 RAIL-POSUIC60 P50 positioner: RAIL-POSP50 P65 positioner: RAIL-POSP65 S49 positioner: RAIL-POSS49 This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited.

  • Page 24: Attachment For Tram Rails

    WWW.JEIUK.COM RAILBEAST RDP-36 4.3. Attachment for tram rails 4.3.1. General information The attachment allows drilling holes in 60R2-73 tram rails. Part number: RAIL-TRAMRAIL 1 Clamping unit 1 unit 2 Hole center positioner 1 unit 3 Set of templates 1 unit...

  • Page 25: Installing The Clamping Unit

    WWW.JEIUK.COM RAILBEAST RDP-36 4.3.2. Installing the clamping unit Use the 5 mm hex wrench to remove the standard clamping unit and then in the same place install the clamping unit of the attachment. This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited.

  • Page 26: Installing The Annular Cutter

    WWW.JEIUK.COM RAILBEAST RDP-36 4.3.3. Installing the annular cutter Move back the feed lever as far as possible (1) to move out the arbor. Wear protective gloves, and place the proper pilot pin into the extension (2). Then, use a clean and dry cloth to wipe the arbor, extension, and cutter.

  • Page 27: Installing The Rail Profile Templates

    WWW.JEIUK.COM RAILBEAST RDP-36 4.3.4. Installing the rail profile templates Use the 13 mm flat wrench (not included) to unscrew the nut (1) to separate the templates, and then place them on the pins (2). Use the 5 mm hex wrench (3) to tighten the templates, and then tighten the nut.

  • Page 28: Installing The Hole Center Positioner

    WWW.JEIUK.COM RAILBEAST RDP-36 4.3.5. Installing the hole center positioner Place the hole center positioner onto the rail (1) so that the positioner face is aligned with the rail face (2). Then, use the 6 mm hex wrench to tighten the screws (3).

  • Page 29: Clamping The Machine Onto The Rail

    WWW.JEIUK.COM RAILBEAST RDP-36 4.3.6. Clamping the machine onto the rail Place the machine onto the rail (1) so that the block comes between the arms (2) and the pressing screw comes into the resisting socket (3). Then, tighten the screw (4) to clamp the machine onto the rail.
  • Page 30 WWW.JEIUK.COM RAILBEAST RDP-36 Before placing the machine on the right-hand side of the rail, in both templates pull the lock 1 and rotate the bracket 2. Machine on the left-hand side Machine on the right-hand side This document is protected by copyrights.

  • Page 31: Declaration Of Conformity

    UNIT 21 EMPIRE BUSINESS ENTERPRISE WAY BURNLEY, LANCASHIRE, BB12 6LT declare with full responsibility that: RAILBEAST RDP-36 Petrol Rail Drilling Machine is manufactured in accordance with the following standards: • EN ISO 12100:2012 and satisfies safety regulations of the guideline 2006/42/WE.

  • Page 32: Quality Control

    WWW.JEIUK.COM RAILBEAST RDP-36 6. QUALITY CONTROL Machine control card RAILBEAST RDP-36 Petrol Rail Drilling Machine Serial number ........................ Date of test ........................Test results: Test 1 Spindle rotational speed with feed lever in the initial position (n ≤ 130 rpm)

  • Page 33: Warranty Card

    WARRANTY CARD No.................. in the name of Manufacturer warrants the RAILBEAST RDP-36 Petrol Rail Drilling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

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