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TNN 500A
English Edition
Visit our website (www.zalman.co.kr) and watch the TNN 500A installation video to
facilitate the installation process.
www.zalman.co.kr
www.zalmanusa.com

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Summary of Contents for ZALMAN TNN 500A

  • Page 1 TNN 500A English Edition Visit our website (www.zalman.co.kr) and watch the TNN 500A installation video to facilitate the installation process. www.zalman.co.kr www.zalmanusa.com...
  • Page 2: Table Of Contents

    Tech’ s TNN 500A, the ultimate answer to every computer user’ s dream of creating a silent computing environment with total system stability. With the TNN 500A, you will experience the true comforts of silence. Contents 1. Safety Notice 2. Features 3.
  • Page 3: Safety Notice

    TNN 500A 1. Safety Notice 1. Keep the product away from heat sources such as heaters and out of direct sunlight. 2. Do not put anything on top of the product. 3. The product should be placed on s flat, level solid surface.
  • Page 4: Features

    Extrusion Technique, and FMS (Flexible Mounting Structure) Design Technology by ZALMAN Tech Co., Ltd. The TNN 500A package includes a high performance aluminum computer case with an absolutely noiseless cooling solution that does not require the use of a fan, making it suitable for storage servers, workstations, high-end home systems, and sound studio computer systems.
  • Page 5 It is also 100% recyclable, making it environmentally friendly. 2.2 Heatpipe CPU Cooler The CPU cooler in the TNN 500A transfers heat from the CPU to the heatsink case using six 6mm heatpipes. Since this CPU cooling solution does not require any power source or fan, the cooler is absolutely free from noise and has an unlimited life cycle.
  • Page 6 2.6 Electricity Savings Since the TNN 500A is equipped with a highly efficient power supply unit and does not utilize fans, it uses 10 to 15% less power than a normal computer with the same configuration. When a user upgrades to a TNN 500A system, power consumption can be reduced by 20 to 30W/sec.
  • Page 7 TNN 500A 1) Test Systems Graph Power Consumption Test Results 2) Test Systems Configuration 3) Testing Equipment and Programs ▣ CPU Loading Program P4MAX(Intel Inc.) 81.9W/sec Loading ▣ Measurement Instrument Personal Daq/56 (Iotech,Inc.) KIKUSUI PCR 1000L ▣ Temperature Measurement Program DaqView(Iotech, Inc.) &...
  • Page 8 Testing Equipment and Programs (1) Normal fans last about 20,000 to 50,000 hours. Since the TNN 500A does not utilize a fan, the system is not affected by malfunctioning fans. (2) Heatpipes, which are used to cool the CPU and GPU, do not have any moving parts, which can break down, therefore preventing system crashes due to overheating.
  • Page 9 The TNN 500A System does not use an internal fan, so the system monitoring program may report a high internal temperature. Notably, the TNN 500A system’ s northbridge temperature may be as high as 62.8 ℃, which is about 10 ℃...
  • Page 10: Components

    TNN 500A 3. Components www.zalman.co.kr www.zalmanusa.com...
  • Page 11 TNN 500A ※ Parts Number List PH : Pan Head FH :Flat Head SH : Socket Head PWH : Pan-Washer Head ● ● ● ● www.zalman.co.kr www.zalmanusa.com 11...
  • Page 12 TNN 500A 3.1 TNN 500A One (1) Set of TNN 3.2 CPU Cooler Set (One (1) Bag) Four(4) PH M4X20 Bolts One (1) CPU Block Clip 1) Components for Intel Pentium 4 (Socket 478) Two (2) CPU Block Clip Supports...
  • Page 13 TNN 500A 3.5 Bolts for HDD Installation (One (1) Bag) Twenty Four (24) PH #6-32X10 Bolts 3.6 Bolts for ODD Installation (One (1) Bag) Sixteen (16) PH M3X10 Bolts 3.7 Bolts for Motherboard Installation (One (1) Bag) Ten (10) PWH M3X5 Bolts 3.8 Clamp Filters...
  • Page 14: Options

    TNN 500A 4. Options 4.1 Heatpipe Northbridge Cooler 4.2 DVI VGA Cable 4.3 UPS 4.4 400W PFC Power 4.5 Additional Heatpipe HDD cooler 4.6 RAM-Drive 4.7 CPU Heatpipe-L Set 4.8 VGA Heatpipe-D Set www.zalman.co.kr www.zalmanusa.com...
  • Page 15: Specifications

    TNN 500A 5. Specifications TNN 500A 1. Dimension : 400(L) x 286(W) x 607(H) mm 2. Weight : 25Kg 3. CPU Cooler : ZMC 6HA (150W/sec) 4. VGA Cooler : ZMV 2HA (50W/sec) 5. HDD Cooler : ZM-2HC1 (10 heatpipes) 6.
  • Page 16: Patents

    TNN 500A Output Power Cable ■ Peripheral Power Connectors FDD(#1) Power Connector +12V Power Connector(To PSU) Cable Length FDD(#12) Power Connector & Name of Connectors Power Connector(To PSU, 24-Pin) VGA Auxillary Power Connector Motherboard Power Connector (20-Pin) +12V Power Connector...
  • Page 17: Cautions Before Use

    (1) Supported CPUs : Intel P4, AMD Athlon 64 Note1) For CPUs that are released in the future (with capabilities beyond the P4 3.4GHz and the AMD Athlon64 3400+), zalman will perform tests to determine usability, and continuously update the information on our website.
  • Page 18 TNN 500A 7.2 Compatible Components (1) Video : All graphics cards with heatsink mounting holes Note1) For ATI Radeon 9800 or Faster models and nVidia geForce FX5800 or Faster models, the separately sold VGA Heatpipe-D Set(ZM-VHPD1) must be used. Recommended optional VGA...
  • Page 19 TNN 500A (3) ODD : Fanless products are recommended. (4) Motherboard (As of Sep. 1, 2003) www.zalman.co.kr www.zalmanusa.com 19...
  • Page 20 TNN 500A www.zalman.co.kr www.zalmanusa.com...
  • Page 21 TNN 500A The list includes motherboards released between January and August of 2003. Selection criteria for the motherboard were that they do not have a do not physically interference with parts near the CPU socket. ※ ※ Notes About Interference Motherboards not complying with Intel's “10.2mm motherboard component height restriction”...
  • Page 22: Cautions During Use

    Note 2) When using an Intel motherboard, if you remove the motherboard from an existing system and attach it to the TNN 500A, the system ’ s Active Monitor may generate an alarm sound with a warning that there is no CPU fan.
  • Page 23: How To Install

    TNN 500A 9. How to Install 9.1 Disassembling TNN 500A Case and Installing Motherboard 1. Open the Front Door and remove the EMI Interception Block. Then, unscrew the HDD/ODD Bracket’s upper and side fastening bolts (PH M4X12, FH M4X10) counterclockwise by one turn so that they become loose.
  • Page 24 TNN 500A 2. As shown in the diagram, carefully lay down the TNN500A on a flat surface and open the Front/Back doors completely. Remove the 10 socket-head bolts (SH M5x12) of the Left Heatsink Plate using the provided L- wrench. Now pull the Left Heatsink Plate out.
  • Page 25 TNN 500A 3. Remove the CPU Block Base, CPU Block Cover, Case Block Cover, VGA Case Block Cover, CPU Heatpipes, and VGA Heatpipes in an orderly fashion and store them in a safe place. Note) 1) Heatpipes should be organized in the order in which they are removed, as they will be reassembled in the some order after installing the motherboard.
  • Page 26 TNN 500A 4. Install the I/O Shield that came with the motherboard onto the EMI Bracket. I/O Shield EMI Bracket www.zalman.co.kr www.zalmanusa.com...
  • Page 27 TNN 500A 5. Installing CPU and RAM 1) For Intel Pentium 4 Motherboard (1) Install CPU and RAM as instructed in the motherboard manual. (2) Place two (2) Clip Supports on the notches of the CPU Retention Guide. 2) For AMD Athlon 64 Motherboard (1) Install CPU and RAM as instructed in the motherboard manual.
  • Page 28 TNN 500A 6. Install the motherboard using the bolts (PWH M3X5). Note) The Motherboard Nipples on the case must line up with the holes on the motherboard. Remove any unnecessary nipples before installing the motherboard. If you do not remove the unnecessary nipples, the motherboard may become short-circuited.
  • Page 29 TNN 500A 9.2 Assembling CPU Block Parts needed for assembling the CPU Block are as follow : CPU Block Base, CPU Block Cover, CPU Heatpipes, Bolts (4 types), AMD Nipples, Case Block Cover, Clip Supports and Clips CPU Block Base...
  • Page 30 “ CPU Heatpipe-L ” instead. “ CPU Heatpipe-L ” is optional. Case Block Base Case Block Base CPU Heatpipes CPU Heatpipes CPU Block Base CPU Block Base Originally provided CPU-Heatpipe fits! Only CPU Heatpipe-L fits! CPU Heatpipe Set CPU Heatpipe-L Set (Option) (Originally Provided with TNN 500A) www.zalman.co.kr www.zalmanusa.com...
  • Page 31 TNN 500A 2. In order to properly apply the thermal grease and determine the proper location for the CPU heatpipes, the Case Block Bases on the Right Heatsink Plate must be removed. Unscrew the Case Block Base fastening bolts located on top of the bases (FH M3X6) counterclockwise by one turn, and completely unscrew the Case Block Base fastening bolts located on the Right Heatsink Plate (PH M3X7) so the Case Block Bases can be moved to the left and right and the CPU Heatpipes can be fitted properly.
  • Page 32 TNN 500A 3. To install the CPU Heatpipes, Case Block Base the CPU Block Base and the Case Block Base should first have thermal grease spread thinly on the heatpipe grooves where the heatpipes are to be placed. CPU Block Base 4.
  • Page 33 TNN 500A 6. Fastening the CPU Block Cover 1) For Intel Pentium 4 CPU (1) Place the Clip on the CPU Block Cover and insert the Intel hand bolts (#6-32X52) into the Inner Holes. (2)Screw the bolts on the both sides of the clip support slightly, then tighten them incrementally in an alternating manner until complete.
  • Page 34 TNN 500A 9.3 Graphics Card & VGA Cooler 1. Parts needed for assembling the VGA Block are as follows : VGA Block Base Assembly, VGA Block Cover, VGA Case Block Cover, VGA Heatpipes, Bolts (2 types), VGA Nipples, and Rubber Rings.
  • Page 35 TNN 500A 2. Remove the stock cooler on the graphics card and spread the thermal grease thinly onto the exposed GPU (VPU). Note) 1) Clean off the contact surfaces of the GPU (or VPU, Video Chipset) and the VGA Block Base thoroughly.
  • Page 36 TNN 500A 4. Installing VGA Block Base 1) The VGA Block Base should be centered and tightly pressed onto the center of the GPU (VPU). 2)Unscrew the bolts (PH M2X4) one turn, and rotate the Plate Spring to insert the bolts (PH M3X10) into the Heatsink Mounting Hole.
  • Page 37 TNN 500A 5. Assembling Rubber Rings and VGA Nipples 1) Slide a Rubber Ring onto each bolt (PH M3X10) protruding out of the back of the graphics card. 2) Screw the VGA Nipples onto the bolts by holding the VGA Nipple with one hand and tightening the bolt with a screwdriver in the other.
  • Page 38 TNN 500A 7. Insert into the AGP slot the graphics card with the VGA Heatpipes installed and move the VGA Heatpipes around until they properly fit the grooves of the VGA Case Block Base. If the VGA Case Block and VGA Heatpipe do not fit well, either disassemble the VGA Block Base and move it, or modify the VGA Heatpipe’s shape slightly and determine where the VGA Block Base will be located in regards to the Right...
  • Page 39 TNN 500A 8. Remove from the AGP slot the graphics card with the VGA Heatpipes installed and spread thermal grease on the bottom of the VGA Case Block Base. Then, fasten the VGA Case Block Base onto the Right Heatsink Plate using the bolts (PH M3X7) and spread thermal grease where the VGA Heatpipes will come in contact with the VGA Case Block Base.
  • Page 40 TNN 500A 10. Reinsert into the AGP slot the graphics card with the completely assembled VGA Block and fix the card to the Card Fix Bar using the Card Fix Bolt. Completely tighten the VGA Case Block Cover with the bolts (PH M3X10).
  • Page 41 3. Refer to the motherboard installation manual and connect the USB lines to the USB extension header and the LED Lamp’s 3-pin connector to the motherboard’s 3-pin fan header. Opening the TNN 500A’s Front and Back Door and turning the LED Lamp switch on will let you see the USB’s working state by light.
  • Page 42 TNN 500A 9.5 Reassembling the Left Heatsink Plate Reassemble the Left Heatsink Plate which was initially removed. The reassembly steps are the reverse of the disassembly steps. L-Wrench Bolt(SH M5X12) Left Heatsink Plate Back Door Caster Front Door www.zalman.co.kr www.zalmanusa.com...
  • Page 43 TNN 500A 9.6 Adjusting the Front/Back Door If the Front/Back Door does not fit well, you can adjust the Push Lock, which is located on the Left Heatsink Base, by unscrewing its bolts (PH M3X15) by a small fraction of a turn.
  • Page 44 TNN 500A 2. Installing the HDD Cooler Parts required for assembling the HDD Cooler are:Bolts (2 types), Ground Wire, and Damper. Damper Bolt(PH #6-32X7) Bolt(FH #6-32X13) Ground Wire 1) Confirm the location of the holes and place the HDD Cooler over the HDD. Using four (4) bolts (FH #6- 32X13), fasten the HDD onto the Al Bar.
  • Page 45 TNN 500A (2) Put four (4) Dampers on the holes on the bottom of the HDD. While doing this, use one of the Dampers to connect the round terminal of the Ground Wire to the Al Bar. Fasten the completed assembly onto the HDD/ODD Bracket.
  • Page 46 3. After installing the HDD and ODD on the HDD/ODD Bracket as shown in the diagram, slide the bracket into the TNN 500A. Using a screw driver, tighten the bracket fastening bolts (PH M4X12, FH M4X10) on the top and side of the TNN 500A and install the EMI Interception Block.
  • Page 47 TNN 500A 9.8 Installing a PCI Card Insert the desired PCI card into a PCI slot and use the Card Fix Bolt to fix the card to the Card Fix Bar. Note) If you wish to install a PCI card after assembling the case, do not separate the Left Heatsink Plate, but simply open the Back Door and use the Card Fix Bolt to install.
  • Page 48: Checklist Before Plugging In

    TNN 500A 10. Checklist before plugging in 1. Has thermal grease been applied to all eight block bases of the CPU, the VGA card and the Case? 2. Hase thermal grease be applied to the contact area of CPU/VGA/Case blocks that touch the heatpipes? 3.
  • Page 49: Miscellaneous

    TNN 500A 11. Miscellaneous If attempting to overclock, use an electric fan to cool the system. Zalman Tech Co., Ltd. is not responsible for any damage to a system or a CPU caused by overclocking. www.zalman.co.kr www.zalmanusa.com 49...

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