Makita DVC860L Technical Information
Makita DVC860L Technical Information

Makita DVC860L Technical Information

Corded and cordless vacuum cleaner
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T
ECHNICAL INFORMATION
Model No.
Description
C
ONCEPT AND MAIN APPLICATIONS
Model DVC860L is a corded and cordless vacuum cleaner powered by AC and
two 18V Li-ion batteries in series.
Its main features are as follows:
• Cloth filter type; for both Wet & Dry vacuum cleaning
• Large on-off switch; also equipped with main power switch
• Variable suction power control by dial
• Dual battery fuel gauge
• Removable storage box
• Removable power supply cord for better maneuverability
Note: Not compatible with 1.3Ah Li-ion battery BL1815.
S
pecification
Voltage (V)
110
120
220
230
240
Specification
Power unit
Voltage: V
Capacity: Ah
Energy capacity: Wh
Battery
Cell
Charging time (approx): min
Wet/Dry type
Variable suction power control
Continuous run time (approx.) on a single full
battery charge: minute
Suction power: W
Max sealed suction: kPa
Max air flow: m
/ minute
3
Tank capacity: L
Noise: dB
Protection from electric shock
Power supply cord: m (ft)*
Weight according to
EPTA-Procedure 01/2003*
*1 As for the shord cord, connection cord is included.
*2 With Plastic dust bag 650x650
*3 With two batteries BL1815N; BL1820
*4 With two batteries BL1830; BL1840, BL1840B; BL1850, BL1850B
DVC860L
Corded and Cordless Vacuum Cleaner
Current (A)
Cycle (Hz)
10
50/60
9.2
50/60
5
50/60
4.8
50/60
4.6
50/60
Model
on DC power
on AC power
on DC power
on AC power
on DC power
on AC power
Wet
Dry
on DC power
on AC power
1
: kg (lbs)
2
Length (L)
Width (W)
Height (H)
Continuous Rating (W)
Input
Output
1,050
---
---
---
1,050
---
1,050
---
1,050
---
DVC860L
AC/DC
36 (18x2)
1.5, 2.0, 3.0, 4.0, 5.0
27x2, 36x2, 54x2, 72x2, 90x2
Li-ion
15, 24, 22, 36, 45 with DC18RD
15x2, 24x2, 22x2, 36x2, 45x2 with DC18RC
Wet & Dry
Yes (by dial)
30 - 65 with two batteries BL1850; BL1850B
70 - 25
320
9
24
2.1
3.6
6
8
64
75
Double insulation
North American countries: 6.0 (19.7),
Other countries: 5.0 (16.4)
8.6 (19.0)*
, 9.2 (20.3)*
3
OFFICIAL USE
for ASC & Sales Shop
PRODUCT
P 1/ 29
October 2015
H
L
W
Dimensions: mm ( " )
366 (14-3/8)
334 (13-1/8)
368 (14-1/2)
Max. Output (W)
---
---
---
---
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4

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Summary of Contents for Makita DVC860L

  • Page 1 October 2015 Description Corded and Cordless Vacuum Cleaner ONCEPT AND MAIN APPLICATIONS Model DVC860L is a corded and cordless vacuum cleaner powered by AC and two 18V Li-ion batteries in series. Its main features are as follows: • Cloth filter type; for both Wet & Dry vacuum cleaning • Large on-off switch; also equipped with main power switch •...
  • Page 2: Standard Equipment

    P 2/ 29 tandard equipment Nozzle assembly Hose complete 38-2.5 Plastic dust bag 650x650 Plastic dust bag set (10 pcs) Straight pipe Bending pipe Corner nozzle Tool box Connection cord* Battery* Battery cover* Charger* *1 Depends on destinations. *2 Battery and Charger are not supplied with “Z” model. *3 Supplied with the same quantity of extra Battery. Note: The standard equipment may vary by country or model variation. ptional accessories Hose complete 28-1.5/ 28-3.5/ 28-5.0/ 38-1.5/ 38-2.5/ 38-5.0 Front cuffs 22/ 24/ 38 Holder 10-33 Plastic dust bag set Powder filter Damper Pre-filter Filter for wet vacuum cleaning Paper dust bag 7L/ 10L Straight pipe Bending pipe Nozzle assembly Corner nozzle Anchor nozzle...
  • Page 3: Necessary Repairing Tools

    PLIERS 1R402 DIGITAL TESTER checking energizing condition of Motor assembly [2] LUBRICATION Apply Makita grease FA No.2 to the portions designated with the black triangle to protect parts and product from unusual abrasion. Item No. Description Portion to lubricate Amount...
  • Page 4: Motor Section

    P 4/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Motor section DISASSEMBLING (1) Separate Cowling complete from Separator. Fig.2 Fig. 2 Motor 1. Separate Motor section from Tank (64) by section releasing Hooks (60). Note: Hold Motor section tightly when you activate without Tank (64) because Motor (60) section swings around.
  • Page 5 P 5/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Motor section DISASSEMBLING (2) Take out Motor assembly. Fig.3 Fig. 3 1. Tracing Lead wires connected to Motor assembly (39), Connector disconnect the Connector that is connected to Controller C (65). (65) (39) Lead wire Lead wire...
  • Page 6 P 6/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Motor section ASSEMBLING (1) Assemble Motor assembly. Fig.4 Fig. 4 1. Assemble Rubber ring 120 (40) to Motor Four Positioning Ribs (40) assembly (39) while paying attention to a, b and c. Circumference rib of (39) a.
  • Page 7 P 7/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Motor section ASSEMBLING (2) Mount Motor assembly to the upset Separator by inserting from Tank cover complete side. Fig. 5 Fig. 5 (40) (39) 1. Assemble Motor assembly (39) to the upset (42) Separator (34) while fitting the groove of Rubber ring 120 (40) to the rib of Separator (34).
  • Page 8 P 8/ 29 epair [3] -1. Motor section ASSEMBLING (3) Connect Motor assembly’s lead wires with Controller C and stick Top damper to the reverse side of Cowling complete. Fig. 6. Fig. 6 (34) 1. Set the machine, Separator (34) top, Float cage (48) down.
  • Page 9 P 9/ 29 epair [3] -1. Motor section ASSEMBLING (4) Set Lead wires and electrical parts to Separator before mounting cowling complete. Fig. 7 Fig. 7 Be careful not to put lead wires on Screw boss, Put lead wires of Power Terminal and Ribs for Terminal setting.
  • Page 10 P 10/ 29 epair [3] -1. Motor section ASSEMBLING (5) Mount Cowling complete and Switch button. Fig. 8 Fig. 8 (29) 1. While pulling out Switch D2VW-01-3HS (29) through the hole of Cowling complete (7), mount Cowling complete (7). 2. Tank cover complete (43) and Cowling complete (7) are about 10mm away because of Top damper mounted to the reverse side of Cowling complete (7).
  • Page 11 P 11/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Motor section ASSEMBLING (5) Mount Battery cover. Fig. 9 Fig. 9 1. Inserting Battery cover complete (1) at an angle, assemble one of its hinge to Cowling complete (7). 2. Assemble the other hinge to Cowling complete (7). [3] -2.
  • Page 12 P 12/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -2. Carbon brush set ASSEMBLING (1) Mount Brush spring and Carbon brush. Fig. 11 Fig. 11 (67) 1. Set Brush spring (67) to the place shown on the left. 2. Pull Brush spring (67) toward the direction designated with arrow while gripping the long arm of Brush spring with Needle-nose pliers.
  • Page 13 P 13/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -2. Carbon brush set ASSEMBLING (2) Check the energizing condition. Fig. 12 Fig. 12 Fan of (39) Contacting 1R402 as shown in the photo on left, check the 1R402 energizing condition while rotating Fan of Motor assembly (39) (39) by hand.
  • Page 14 (10) 4x18 Tapping screw 2 pcs. (11) Switch holder (13) Switch Note: Put on Makita grease FA No.2 a little on the circumference (14) Stop ring E-12 (15) LED Circuit of O ring 14 (19) and O ring 9 (22) when assembling.
  • Page 15 P 15/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -5. Float section DISASSEMBLING Disassemble Float section. Fig. 16 Fig. 16 1. Separate Motor section together with Tank cover complete (43) and Float cage (48) from Tank (64) by releasing Hook (60). (60) (43) (48) (60)
  • Page 16 P 16/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -5. Float section ASSEMBLING Paying attention to the matters in Fig. 17, assemble Float section, taking reverse step of Fig. 16. Fig. 17 1. Mount Rubber seal 70 (47) to Float complete (46). (47) (46) (46)
  • Page 17 P 17/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -6. Caster ASSEMBLING Front and rear casters can be assembled. Fig. 19 Fig. 19 Plastic hammer 1R274 Strike 1R274 applied to Casters (61), (62). So, Casters are assembled to Tank. (61), (62) [3] -7. Bumper ASSEMBLING Assemble Bumper to Tank.
  • Page 18 P 18/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3]-8. Inlet section ASSEMBLING Front and rear casters can be assembled. Fig. 21 Fig. 21 (55) (54) 1. Mount Holder (55) to Holder plate (54). 2. Mount Holder (55) together with Holder plate (54) to Tank (64). (64) (55) 3.
  • Page 19 P 19/ 29 epair [3] DISASSEMBLY/ASSEMBLY [3] -9. Tightening torque ASSEMBLING Tighten the parts with fastening torque listed below. Fig. 22 Fig. 22 Parts, tightened used Tightening Screws with screws to right torque (N.m) (54) Holder plate (53) 4x28 Tapping screw (64) Tank 3 pcs.
  • Page 20: Circuit Diagram

    P 20/ 29 ircuit diagram Legend Symbol Symbol Description Place to be mounted Flag receptacle 250 with lock Terminal A (25A) and Terminal B (25B) Flag receptacle 250 with lock Switch (13) covered with insulated sleeve Flag receptacle 187 with lock Switch D2VW-01-3HS (29) Flag receptacle 187 with lock, Switch D2VW-01-3HS (29) and Motor assembly (39)
  • Page 21 P 21/ 29 ircuit diagram Fig. D-1 Color index of lead wires' sheath Orange Black Yellow Blue Brown White + 16 AWG* 18 AWG* 16 AWG* 22 AWG* (35) 18 AWG* (27) + - 18 AWG* (CN) (25B) (25A) 22 AWG* 18 AWG* -...
  • Page 22: Wiring Diagram

    P 22/ 29 iring diagram Fig. D-2 Wiring in Tank Pass the lead wire through the groove of Holder plate (54). (54) Tank Fix the lead wire with lead wire holders. Expand the lead wire between this area. Bottom view of Tank The gap between Non-insulated (56) terminal and Cord seal (56)
  • Page 23 P 23/ 29 iring diagram Fig. D-3 Wiring of Motor Section Flag receptacle has to be so connected to Motor assembly that the lead wire can be guided out as shown. Motor Flag receptacle Rubber ring Put Lead wires connected to Motor assembly to this Lead wire holder.
  • Page 24 P 24/ 29 iring diagram Fig. D-4 Wiring to Terminal The Flag connector has to be so connected The Flag connector has to be so connected that its wire connecting portion is located that its wire connecting portion is located over the mark of + pole.
  • Page 25 P 25/ 29 iring diagram Fig. D-6 Wiring in Separator 2 Put the lead wires for connecting Put the lead wires for connecting to Terminal A to this Lead wire holder, however, avoid to put AS lead wire to the top. to Terminal B to this Lead wire holder, however, avoid to put AS Terminal A AS Lead wire...
  • Page 26 P 26/ 29 iring diagram Fig. D-7 Wiring in Separator 3 Flag receptacles have to be so connected that their Lead Put the following lead wires and connectors wires can be guided out to to this area. the direction as shown below. * Closed end splices connecting Controller A’s Do not put any lead lead wire with Controller B’s lead wires...
  • Page 27 P 27/ 29 iring diagram Fig. D-9 Wiring with one Line Filter Terminal block Pass the lead wires (black), (white) which are connected to Terminal block, through Line filter. And put Line filter inside of Rib I. Line filter Rib I Fig.
  • Page 28: Troubleshoot

    P 28/ 29 epair [4] TROUBLE SHOOT Whenever you find any trouble in your machine, first, refer to this list to check the machine for solution. Note in Repairing Fig. T-1 (1) Leave the machine at least 5 minutes after disconnecting from power source, or removing batteries from the machine to discharge electricity completely from Star mark Controller for protecting worker from electric shock.
  • Page 29 P 29/ 29 epair [4] TROUBLE SHOOT Whenever you find any trouble in your machine, first, refer to this list to check the machine for solution. Flow Chart for Trouble Shooting [Cordless Tool mode] Symptom Cause Corrective action Check Lead wires, Lead wires are broken.

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