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Epple Maschinen SBS 32 400 V User Manual

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User manual
Drill SBS 32 400 V
Keep for future reference!
26.01.07, SBS 32, Drills
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Summary of Contents for Epple Maschinen SBS 32 400 V

  • Page 1 User manual Drill SBS 32 400 V Keep for future reference! 26.01.07, SBS 32, Drills Page 1 from 33...

  • Page 2: Table Of Contents

    Table of contents SAFETY ......................5 Safety notes (warning notes) ................6 1.1.1 Classification of hazards ................6 1.1.2 More, used pictograms ................7 Proper use ......................7 Danger, which can emanate from drill ..............8 Qualification of personnel ..................9 1.4.1 Target group ....................9 1.4.2 Authorised personnel ................
  • Page 3 3.4.3 Anchor - free assembly ................20 3.4.4 Anchor free assembly ................20 3.4.5 Positioning ....................20 First initiation ....................21 3.5.1 Cleaning .....................21 3.5.2 Sight check/ mnaual function check ............21 3.5.3 Electrical connection ................21 3.5.4 Function check ..................21 HANDLING ....................... 22 Safety ......................... 22 Control and inidcator elements ...............
  • Page 4 Copyright......................30 Product follow - up ................... 30 26.01.07, SBS 32, Drills Page 4 from 33...

  • Page 5: Safety

    Always keep this document close to the machine. Support / Information If you are unable to solve a problem using this manual, please contact us for advice:  Epple Maschinen GmbH Service und Support Auf der Breite 2-14 D-73349 Wiesensteig 26.01.07, SBS 32, Drills...

  • Page 6: Safety Notes (Warning Notes)

    Safety notes (warning notes) 1.1.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the classification on symbols (pictograms) and warning labels fort he specific danger and is (possible) consequences. Warning Symbol Definition/ Consequences alert...

  • Page 7: More, Used Pictograms

    If the machine is used in any way other than as described above, modified without authorisation of Epple Maschinen GmbH or operated with different process data, then it is being used improperly. We do not take any liabilities for damage caused by improper use. We would like...

  • Page 8: Danger, Which Can Emanate From Drill

     The correct clamping of the tool  The correct clamping of the work part  The correct cutting pressure and cutting speed  The adequate coolant lubricant Warning! An improper use can lead to heaviest injuries. The rebuilding or the change of the performance data is forbidden and endangers personnel and machine.

  • Page 9: Qualification Of Personnel

    Qualification of personnel 1.4.1 Target group This manual is addressed to the operators, users and maintenance staff. The warning notes therefore refer to both operation and maintenance of the machine. Determine clearly and irrevocably who will be responsible for the different activities on the machine (operation, maintenance and repair).

  • Page 10: The Operator Must

    1.4.3 The operator must The operator is bound to instruct the personnel in regular intervals (at least once a year) on  Monitoring all safety standards that apply to the machine  Maintaining the operation  Obtaining accredited technical guide lines Furthermore the operator is bound to: ...

  • Page 11: Special Claims To The Qualification

    1.4.5 Special claims to the qualification For the work with electric units or operating materials more claims to the qualification are efficient. Only electronic experts are allowed to do work at electric units. If the instruct and oversee you, you are allowed, too. Before you accomplish work at electric units or operating material you have to keep the following instructions in this order: ...

  • Page 12: Main Switch Lockable

    1.6.1 Main switch lockable At the front side of the machine is a lockable switch with an optional u – lock. Release a used emergency Stop control by pushing the button in direction of arrow jump catch mechanism open consequently it is possible to activate the machine again.

  • Page 13: Safety Check At The Machine

    Safety check at the machine You are bound to check the machine at least once pro shift. Announce scarcities and defects directly. You have to check alle arrangements  Before every shift  By disconnected use before every use  After every maintenance Check that all warning notes and signs are complete and good readable at the machine.

  • Page 14: Personal Protective Equipment For Special Work

    Personal protective equipment for special work Use for your work always the necessary personal protective. Protect your face and your ears: Wear a safety helmet with a face guard for every work, especially for any kind of work where your face and eyes are exposed to hazards.

  • Page 15: Safety During The Use Of The Machine

    Safety during the use of the machine Warning! Assure before activating the machine that no person or property value is endangered. Do not accomplish work at the machine that is dangerous:  Assure that other people are not endangered by you ...

  • Page 16: Safety During General Maintenance Work

    1.10 Safety during general maintenance work Before you begin with maintenance work at the machine you are bound to inform the operating personnel. Announce and document changes which are safety relevant. Do not execute changes without consultation with the manufacturer. Refresh the operation manual only in consultation with the manufacturer.

  • Page 17: Mechanic Attendance Work At The Machine

    1.10.3 Mechanic attendance work at the machine Before or after attendance work: Replace all protection and safety units that are especially for attendance work and activate the machine with the machine – own protection and safety units. Check the protection and safety units after every attendance or maintenance work about completeness and correct function.

  • Page 18: Technical Data

    2 Technical data  Electrical connection data Connection 400V 50Hz 16A CEE Connection power 1,1kW Main motor 1,1kW Machine data Drilling cap in steel 32 mm Centre sleeve hub 120 mm Spindle taper 150 – 2.700 U/min Driving speed range DRiving speed steps Drehrichtungsumkehr Working range...

  • Page 19: Assembly

    3 Assembly Delivery volume After receipt of the delivery you have to check directly of shortfalls. Compare the scope of delivery with the information at the packing slip. Check whether the machine has damages in transit Transport Warning! If the lifting tool is not stable enough it can burst what may cause heavy or deadly injuries.

  • Page 20: Positioning And Assembly

    Positioning and assembly 3.4.1 Claims to installation location The machine may not be in an explosive area. The machine is therefore not construed. The acceptable environmental conditions have to be followed at the installation location. Organise the installation location according to the safety regulations for the use of this machine. See that the installation location is not limited for the use, attendance and maintenance.

  • Page 21: First Initiation

    First initiation Warning! At the first initiation through inexperienced personnel you endanger the personnel and property values. We do not assume accountability for defects that were caused by an incorrect use, f. e. by inexperienced personnel. 3.5.1 Cleaning  Clean up all areas which were supplied with anticorrosion agent for transport and storage with petroleum.

  • Page 22: Handling

    4 Handling Safety Only use the machine if the following conditions are achieved completely: Did you read the user manual correctly? Did you understand everything? If there still are unclarities you may turn to a bargainer.  The machine is applied correctly ...

  • Page 23: Control And Inidcator Elements

    Control and inidcator elements The control elements are located at:  At the control panel at the face side of the head  At table and column 4.2.1 Control elements electrical The relevant control elements fort he machine operator are located at the drill head.

  • Page 24: Activating The Machine

    Activating the machine The activation of the machine happens in 4 steps. 4.3.1 Release EMERGENCY STOP control By moving the EMERGENCY STOP control in direction of arrow it jumps out of its locking. Now you can open it and have access to the main switch.

  • Page 25: Activating

    4.3.7 Activating The machine is connected by using the on – switch of the main switch (view overview control elements electrical) at the control panel. Push therefore shortly the green switch [I]. The drilling spindle starts with the chosen number of speeds. 4.3.8 Deactivating ] or „EMERGENCY STOP“, the drive gets If you push the red switch [...

  • Page 26: Centre Sleeve Fetching

    Centre sleeve fetching The centre sleeve is turned back by dint of the heald spring motion. The heald spring motion is balanced at the weight of the centre sleeve and clamped tool. You can adjust the heald spring motion by declamping the central screw at the spring housing and turn the complete housing and arrest again.

  • Page 27: Maintenance

    5 Maintenance Attention! The proper and regular conducted maintenance is an essential postulat for:  High operational safety  Use free of failures  Longevity of the machine  The quality of your produced products Environmental protection! Observe that no oil or cooling liquid attains to the bottom. Please bond leaked oils and cooling liquids in accordance with the effective environmental protection instructions.

  • Page 28: Inspection And Attendance

    More conditions for the reparation and correct maintenance are:  Adequate and technical blameless tool  Only original replacement parts or replacement parts which are freed assertively and in written form by the Epple Maschinen GmbH may be obstructed. 26.01.07, SBS 32, Drills Page 28 from 33...

  • Page 29: Failures

    Failures Attention! Observe during corrective of failures the safety regulations. See therefore also chapter Fehler! Verweisquelle konnte nicht gefunden werden., Fehler! Verweisquelle konnte nicht gefunden werden., 1.10 and 5. Failure Possible cause Corrective measure Motor does not run Plug in the machine Current supply broken Replace safety Main switch defect...

  • Page 30: Appendix

     Machine type  Serial – No.  Date of purchase  Ca. running time per day Epple Maschinen GmbH Auf der Breite 2-14 73349 Wiesensteig Fax: 07335 9243 300 E-Mail: info@epple.com 26.01.07, SBS 32, Drills Page 30 from 33...
  • Page 31 8 Exploded view Exploded view SBS 32 26.01.07, SBS 32, Drills Page 31 from 33...
  • Page 32 9 Spare parts Spare parts list SBS 32 Description Dimension Qty. Description Dimens. Qty. foot screw screw Clamping lever Gear rack Supporting bar Column Supporting bar Table setting gear Motor plate crank Flat washer Stud bolt shaft Motor Belt pulley Drift key Flat washer Stud bolt...
  • Page 33 8 EC-Declaration of Conformity EC-Declaration of Conformity The Manufacturer/ Retailer Epple Maschinen GmbH Auf der Breite 2-14 D - 73349 Wiesensteig (Germany) hereby declares that the following product SBS 32 In order to ensure conformity, the following harmonised standards in particular have been...

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