Aria Child 6V VW New Beetle Customer Service Manual

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6V VW New Beetle (W486TG)

Customer Service Guide

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MMXIII © Copyright Aria Child Inc.

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Summary of Contents for Aria Child 6V VW New Beetle

Page 2: Table Of Contents
Customer Service Guide Contents I) Check Battery …………………………..........3 II) Check Wiring Condition ……………………………..………………………. 6 III) Check Foot Pedal ………………………………………………………..….….. 10 IV) Gearbox Replacement …………………………………………..…………… 12 V) MP3 Circuit Board Replacement .………………..…….……..….………. 17 VI) Warning Stickers ……………………………………………..……………… 22 VII) Schematic diagram ……………..…………….…..….………..…………….
Page 3: I) Check Battery
Customer Service Guide I) Check Battery Operation: Use a Flat head screwdriver, unlock and remove the seat. Locate the battery harness, unplug the connector then use a volt-meter to check battery condition at battery side. Unlock position Step (1) Turn and unlock this plastic knob Step (2) Push the headrest a bit backward to release the seat...
Page 4 Customer Service Guide I) Check Battery Step (3) Unplug the battery connector (RED) underneath seat Step (4)
Page 5 Customer Service Guide I) Check Battery Step Reading Judgment: 6.0 V ~ 6.5 V – Good condition 5.6 V ~ 5.9 V – Proceed to Recharge 5.5 V – Battery to be recharged if after the stipulated recharging time, voltage has not increased, the Battery needs replacement Below 5.5 V –...
Page 6: Ii) Check Wiring Condition
Customer Service Guide II) Check Wiring Connection Operation: There are totally two positions of connections should be checked. A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox harness underneath. Check the harness of Gearbox which is in white color...
Page 7 Customer Service Guide II) Check Wiring Connection B. Functional Switches : Access all the functional switches which are located at the bottom side of Shifter per below procedures. Step (1) Main function switches are located at underside of Shifter Turn over the vehicle, unscrew these three screws to remove the side supporter Step (2)
Page 8 Customer Service Guide II) Check Wiring Connection Step (3) Unscrew these three screws to remove the wirings cover Check the join here Step (4) Check whether the join of wiring block still tightly in place or not...
Page 9 Customer Service Guide II) Check Wiring Connection Front Rear Double Red Double White Black Step (5) Double Black Black Double Red Double Black Single Blue Check the terminal connections of Shifter Step (6) Power switch (leave the empty blade at inner side) Reverse above procedures to re-assemble back the vehicle...
Page 10: Iii) Check Foot Pedal
Customer Service Guide III) Check Foot Pedal Operation: Follow below procedures to check the Foot Pedal connection. Step (1) Turn over the vehicle and pull out the Foot Pedal cover by screwdriver from right side Black (middle) White (front) Step (2) Blue (rear)
Page 11 Customer Service Guide III) Check Foot Pedal Snap back in place Step Slide in the Foot Pedal into Chassis from right side...
Page 12: Iv) Gearbox Replacement
Customer Service Guide IV) Gearbox Replacement Operation: Follow below steps to take apart the gearbox completely for replacing. Use a flat head screwdriver to remove the wheel cap from tabs (Rear left wheel only) Step (1) Step (2) There are totally four tabs at the wheel cover...
Page 13 Customer Service Guide IV) Gearbox Replacement Step (3) Use the same screwdriver to remove the snap-pin from axle as showed Step (4) Slide the rim and rear wheel out from axle...
Page 14 Customer Service Guide IV) Gearbox Replacement Follow above (Point IIB) to access the Motor harness (white) underneath the seat, then unplug it before removing the gearbox Step (5) Step (6)
Page 15 Customer Service Guide IV) Gearbox Replacement Step (7) Unplug the Headlights connector plugs located at middle of bottom side Unscrew the wiring clips to release the harness completely Step (8)
Page 16 Customer Service Guide IV) Gearbox Replacement Step (9) Slide the gearbox out from axle Step (10) Advance design for easy to replace the whole gearbox by simple steps Reverse above procedures to re-assemble back the vehicle...
Page 17: V) Mp3 Circuit Board Replacement
Customer Service Guide V) MP3 Circuit Board Replacement Operation: Follow below procedures to remove and replace the Circuit Board. Step (1) Remove the steering wheel by unscrew the screw Pull out and unplug to remove the steering wheel Step (2)
Page 18 Customer Service Guide V) MP3 Circuit Board Replacement Step (3) Unscrews these two screws to remove the Dashboard Step (4) Detach the dashboard by pulling it out at the middle and unplug the connector...
Page 19 Customer Service Guide V) MP3 Circuit Board Replacement Step (5) Unscrew eight screws to remove the Dashboard bottom Step (6) Access the circuit board inside the Dashboard unit...
Page 20 Customer Service Guide V) MP3 Circuit Board Replacement Step (7) Unscrew the screw to remove the circuit board Step (8) Unplug the three connectors to replace the circuit board completely...
Page 21 Customer Service Guide V) MP3 Circuit Board Replacement Step Replace the whole MP3 Circuit Board with a good one Reverse above procedures to re-assemble back the vehicle...
Page 22: Vi) Warning Stickers
Customer Service Guide VI) Warning Stickers Operation: Check and re-put the damaged warning stickers after repairing. At left hand side of seat...
Page 23 Customer Service Guide VI) Warning Stickers At right hand side of interior...
Page 24 Customer Service Guide VI) Warning Stickers At right hand side of interior...
Page 25 Customer Service Guide VI) Warning Stickers Underneath the seat...
Page 26 Customer Service Guide VI) Warning Stickers Below the seat...
Page 27 Customer Service Guide VI) Warning Stickers Below the seat...
Page 28 Customer Service Guide VI) Warning Stickers Battery harness...
Page 29: Vii) Schematic Diagram
Customer Service Guide VII) Wirings Schematic...
Page 30: Viii) Exploded View
Customer Service Guide VIII) Exploded View...

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W486tg