Doka Staxo 100 eco Instructions For Assembly And Use
  1. Manuals
  2. Brands
  3. Doka Manuals
  4. Industrial Equipment
  5. Staxo 100 eco
  6. Instructions for assembly and use

Doka Staxo 100 eco Instructions For Assembly And Use

Load-bearing tower
Hide thumbs Also See for Staxo 100 eco:
Table of Contents

Advertisement

Quick Links

Download this manual
-
999808702
11/2019
en-GB
The Formwork Experts.
Load-bearing tower
Staxo 100 eco
with brief design as per Eurocode
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
98087-200-01

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Staxo 100 eco and is the answer not in the manual?

Questions and answers

Related Manuals for Doka Staxo 100 eco

Summary of Contents for Doka Staxo 100 eco

  • Page 1 999808702 11/2019 en-GB The Formwork Experts. Load-bearing tower Staxo 100 eco with brief design as per Eurocode User Information Instructions for assembly and use (Method statement) © by Doka GmbH, A-3300 Amstetten 98087-200-01...
  • Page 2 User Information Load-bearing tower Staxo 100 eco 999808702 - 11/2019...

  • Page 3: Table Of Contents

    User Information Load-bearing tower Staxo 100 eco Contents Introduction Elementary safety warnings Services System description System overview The Staxo 100 eco frame in detail Practical examples Adapts to different ground plans, heights, floor shapes and loads Linking towers / placing assembly-level...

  • Page 4: Introduction

    This booklet is aimed at all persons who will be work- This document can be used as general Instructions ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be It contains information on the standard design for...
  • Page 5 ▪ It is strictly forbidden to weld Doka products – in par- ticular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating.
  • Page 6 Introduction User Information Load-bearing tower Staxo 100 eco Transporting, stacking and storing Symbols used ▪ The following symbols are used in this document: Observe all country-specific regulations applying to the handling of formwork and scaffolding. For system formwork the Doka slinging means stated in this DANGER booklet must be used –...

  • Page 7: Services

    Every single project is unique and calls for individual- ▪ Execution planning ised solutions. When it comes to the forming opera- ▪ Cycle planning tions, the Doka team can help you with its consulting, ▪ Structure modelling/3D-planning planning and ancillary services in the field, enabling ▪ Assembly drawings you to carry out your project effectively, safely and reli- ▪...

  • Page 8: System Description

    - for tall towers, tower units can be pre-assembled on their sides, and then simply stacked by crane Staxo 100 eco comes with all the field-proven advan- - scaffold planking units make it easy to erect and tages of Staxo 100 – meaning that it is robust, fast and dismantle the tower and superstructure versatile.
  • Page 9 Doka stair tower 250 The Doka stair tower 250 consists of 1.20m frames and a small number of lightweight aluminium stairway ele- ments. Quick to erect, the stair tower provides 'high-level' safety and lets the site crew get quickly to their work- places.

  • Page 10: System Overview

    System description User Information Load-bearing tower Staxo 100 eco System overview Basic design concept The Staxo 100 eco system components Head units (A) Heavy duty 4-way screw- Screw jack U- screw jack 70 U-head D jack head head top + Split nut B...
  • Page 11 User Information Load-bearing tower Staxo 100 eco System description Scaffold planking units (E) Colour-coded Designation Notches Scaffold planking 60/...cm clip Scaffold planking 60/...cm with manhole Diagonal cross 9.060 Black — Diagonal cross 9.100 Green — Diagonal cross 9.150 — Diagonal cross 9.175 Light green —...

  • Page 12: The Staxo 100 Eco Frame In Detail

    Closed Open 98087-206-01 98087-206-02 NOTICE Connecting the couplers Only Staxo 100 frames and Staxo 100 eco frames fulfil the capacity ratings stated in this document! Interconnection system on Load- bearing tower Staxo 100 eco ▪ Easy, safe interconnection using the couplers and spring-locked connecting pins 16mm.
  • Page 13 User Information Load-bearing tower Staxo 100 eco System description Attachment point for personal fall- arrest set 999808702 - 11/2019...

  • Page 14: Practical Examples

    Tableforms and tower frames are both assembled from the same system components. With a load-bearing capacity of up to 100 kN per leg, Tableform units Staxo 100 eco is an extremely strong load-bearing tower system. It safely withstands horizontal forces such as wind ▪...
  • Page 15 User Information Load-bearing tower Staxo 100 eco System description Shoring load-bearing structures For bridges, underpasses and industrial structures, the load-bearing towers also combine perfectly with Doka large-area formwork Top 50. Even complicated structures can be formed cost-effec- tively in this way, with standard parts used extensively.

  • Page 16: Adapts To Different Ground Plans, Heights, Floor Shapes And Loads

    System description User Information Load-bearing tower Staxo 100 eco Adapts to different ground plans, heights, floor shapes and loads The different sizes of diagonal brace for each height of In this way, only as much material is used as is really frame enable the frames to be spaced close together or needed.
  • Page 17 User Information Load-bearing tower Staxo 100 eco System description Table A Variant 1 Variant 2 Variant 3 = max. 30 cm = max. 45 cm = max. 45 cm Basic items = max. 30 cm = max. 70 cm = max. 130 cm...
  • Page 18 System description User Information Load-bearing tower Staxo 100 eco Frame-sizes up to 1.20 m Table A = max. 30 cm Basic items = max. 30 cm 98087-211-01 h [m] min. - max. 1.20m and 0.90m frames are possible here. NOTICE 1.20...
  • Page 19 User Information Load-bearing tower Staxo 100 eco System description Frame-sizes up to 1.20 m (with 0.90 m frames Table A = max. 25 cm in the top and bottom 'storeys') Basic items = max. 25 cm 98087-212-01 h [m] 1.20m and 0.90m frames are possible here.
  • Page 20 System description User Information Load-bearing tower Staxo 100 eco Height adjustment NOTICE The structural design of the load-bearing tower ▪ may make it necessary to plan for shorter The 3 different heights of frame 0.90 m, 1.20 m and extension lengths. See the section headed 1.80 m enable coarse adjustment to within 30 cm.
  • Page 21 User Information Load-bearing tower Staxo 100 eco System description on single-storey towers Note: For towers consisting of one section only, the min. val- ues L and L given in Tables B and C for the head and base units respectively will often not be reached.

  • Page 22: Linking Towers / Placing Assembly-Level Planking Between Towers

    98087-202-02 ▪ Towers are always kept the same distance apart Close-up showing how the Staxo 100 planking strut is fixed to the Staxo 100 eco frame-joint to make a decking level 98087-203-04 a ... 16 cm Spanner size (width-across) 22 mm b ...
  • Page 23 User Information Load-bearing tower Staxo 100 eco System description Practical examples Erecting guard rails in frame plane Linking towers 98087-203-03 Placing scaffold planking between towers Note: In the bracing-strut plane, guard rails may be erected using scaffold tubes 48.3mm and Transition swivel cou- plers 48/76mm.

  • Page 24: Assembly

    'mounted-ahead' frames and/or railings, or a combination of both. NOTICE Use only the anchorage points as shown in the section headed 'The Staxo 100 eco frame in detail'! 999808702 - 11/2019...

  • Page 25: Horizontal Assembly

    User Information Load-bearing tower Staxo 100 eco Assembly Horizontal assembly Plan-bracing the frames (in the horizontal) Preliminary remark: ▪ The terms 'vertical' and 'horizontal' (e.g. referring to the diagonal crosses) are always used here with ref- Basic rule: erence to their installation situation in the finished, upright tower.
  • Page 26 Assembly User Information Load-bearing tower Staxo 100 eco ➤ Erecting further storeys Close the anti-liftout guard. Note: Do not pre-assemble units any higher than 10 m. ➤ Insert the couplers into the frames that you are about to add, and secure them with Spring locked connect- ing pins 16mm.
  • Page 27 User Information Load-bearing tower Staxo 100 eco Assembly Lifting into the upright by crane Detaching the lifting chain near ground level: ➤ This method must not be used for placing Check before attaching the crane lifting tackle: the tower back on its side! ▪...

  • Page 28: Assembling Towers In The Upright By Hand

    Assembly User Information Load-bearing tower Staxo 100 eco Assembling towers in the upright by hand Erecting the first storey NOTICE ▪ Erect the load-bearing tower in the vertical ➤ Place a Split nut B on the Heavy-duty screw jack 70,...
  • Page 29 User Information Load-bearing tower Staxo 100 eco Assembly Erecting the second storey Bracing the frames in the vertical ➤ Fit and secure diagonal crosses in the same way as Stacking the frames in the first 'storey'. ➤ Place scaffold planking on the finished 'storey'.
  • Page 30 Assembly User Information Load-bearing tower Staxo 100 eco Erecting the third 'storey' Plan-bracing the frames (in the horizontal) ➤ Raise the scaffold planking units to the next level. Basic rule: ➤ Add 1.20 m frames in the same way as for the 2nd ▪...
  • Page 31 User Information Load-bearing tower Staxo 100 eco Assembly Head zone Fitting the head unit ➤ Insert the head unit. 98087-217-06 J Head unit Always place the primary beams (single or double formwork beams) centrally. The screw jack U-heads can also be turned to an angle to keep single formwork beams centred.

  • Page 32: Assembling Towers In The Upright By Forklift Truck

    The Fork lift shifting device TG may only be used for erecting, dismantling and transporting Doka load-bear- ing towers Staxo, Staxo 40, Staxo 100, Staxo 100 eco, d2 and d3. Follow the directions in the Operating Instruc- tions! Tr745-200-05 Max.
  • Page 33 User Information Load-bearing tower Staxo 100 eco Assembly Travelling the towerframe units NOTICE Very important points for the moving pro- cedure: ▪ As well as the fork-lift driver, a specially trained watchman must also be on hand during all lifting, assembly and travelling operations.

  • Page 34: Repositioning

    Repositioning User Information Load-bearing tower Staxo 100 eco Repositioning Different ways of repositioning By forklift truck or Using traveller units By crane telescoping stacker truck With transport winches With Shifting carriage TG 98003-298-01 98003-296-01 98003-299-01 98003-300-01 NOTICE ▪ The most suitable approach to repositioning...

  • Page 35: Repositioning Using Traveller Units

    User Information Load-bearing tower Staxo 100 eco Repositioning Repositioning using traveller units Modular system (with winches) Completely assembled tableforms can be wheeled to their next location, quickly and easily, using traveller units. Optimum adaptability to on-site requirements. The following different types of wheel unit are available There is a choice of 2 types of winch and 2 types of for this.
  • Page 36 Repositioning User Information Load-bearing tower Staxo 100 eco Shifting carriage TG Accessory for transporting the winches when empty: This is an easy-to-operate, manual hydraulic lifting car- The Double wheeled transporter is bolted into the riage for shifting light to medium-weight tableform units.

  • Page 37: Lifting By Crane

    User Information Load-bearing tower Staxo 100 eco Repositioning Lifting by crane Connect the superstructure to the head units NOTICE The max. height of towerframe unit that can be ➤ e.g. with Locking rod 15.0, Clamping plate and Wing lifted in one piece is 20 m! nut 15.0.
  • Page 38 Repositioning User Information Load-bearing tower Staxo 100 eco ➤ Link the frames in a crane-handling-safe Push in and secure the base units. manner ➤ Check whether all Spring-locked connecting pins 16mm have been fixed into place. 9716-230-01 ➤ Using the wheel-units, lower the table, and wheel it out as far as the stop.

  • Page 39: Lifting By Forklift Truck

    User Information Load-bearing tower Staxo 100 eco Repositioning Lifting by forklift truck Fork lift shifting device TG For product information on the Fork lift shifting device TG and the requirements in respect of the forklift truck, see the section entitled 'Assembling towers in the upright by forklift truck'.

  • Page 40: General

    Combining Staxo 100 eco with Staxo 100 NOTICE In principle, the system frames of the Load- bearing towers Staxo 100 eco and Staxo 100 are compatible with one another. Ideally, how- ever, the tower frames should be assembled from components of the same system.

  • Page 41: Combining With Dokamatic Tables

    User Information Load-bearing tower Staxo 100 eco General Combining with Dokamatic tables Superstructure attached by Assembly Dokamatic table Staxo spindle ➤ Mount a Screw-jack foot on the top frame. connectors ➤ Bolt the 'Dokamatic table Staxo spindle connector' onto the Screw-jack foot.
  • Page 42 General User Information Load-bearing tower Staxo 100 eco Inclinations using Wedges for screw-jack ..% (hardwood wedge) ➤ Bolt the 'Wedge for screw-jack ..%' onto the Screw-jack foot. If any more holes are needed in the 'Wedge for screw-jack', these can be drilled on-site.

  • Page 43: Anchoring On The Structure

    User Information Load-bearing tower Staxo 100 eco General Anchoring on the structure With Anchoring shoe for stair tower Design of the anchoring planes The load-bearing tower is connected to the Anchoring shoe for stair tower by scaffold tubes and couplers.
  • Page 44 General User Information Load-bearing tower Staxo 100 eco Vertical distance between the anchoring levels ▪ will depend on the assembly method, the wind loads and the design assumptions ▪ near junctions (frame-joins) NOTICE The load-bearing tower must be stiffened with a diagonal cross in the anchoring plane.

  • Page 45: Back-Stays/Shoring Supports For The Load-Bearing Towers

    User Information Load-bearing tower Staxo 100 eco General Back-stays/shoring supports for the load-bearing towers Back-stay on the superstructure Back-stay for load-bearing towers For transferring planned horizontal loads e.g. wind loads, concrete loads or in custom applications (e.g. on inclined load-bearing towers or for high load-bearing capacities).
  • Page 46 General User Information Load-bearing tower Staxo 100 eco Bracing force A = 30 kN (A = 45 kN) Anchored with Doka Express anchor 16x125mm Anchor force [kN] α = 30° 18.2 26.0 31.7 27.3 39.0 47.6 Note: α = 45°...
  • Page 47 User Information Load-bearing tower Staxo 100 eco General Bracing waling connector WS10 D Super plate 15.0 E Bracing for load-bearing towers – without 'Shoe (complete)' The Bracing waling connector WS10 is used for bracing F Eye-lug anchor 15.0 without tie rod...
  • Page 48 General User Information Load-bearing tower Staxo 100 eco Shoring to the superstructure Permitted load-bearing capacity of Eurex 60 550 (compressive force)* For transferring planned horizontal loads e.g. wind loads, concrete loads or in custom applications (e.g. on Used as a plumbing accessory inclined load-bearing towers or for high load-bearing capacities).

  • Page 49: Adaptation To Building Layout

    User Information Load-bearing tower Staxo 100 eco General Adaptation to building layout with Eurex 60 550 floor props Product description ▪ The perfect complement to all Doka load-bearing Follow the directions in the "Eurex 60 550" towers. User Information! ▪...
  • Page 50 General User Information Load-bearing tower Staxo 100 eco Permitted load-bearing capacity of Eurex 60 Holding primary beams U-head Eurex 60 for steel girders Four-way head Eurex 60 for sin- (e.g. WS10), squared timbers or gle or double formwork beams H...
  • Page 51 User Information Load-bearing tower Staxo 100 eco General Holding Eurex 60 550 floor props upright during erection Removable folding tripod 1.20m A Floor prop Eurex 60 550 B Removable folding tripod 1.20m Plumbing struts A Deckenstütze Eurex 60 550 B Plumbing strut 340 or 540 IB with Strut shoe EB...

  • Page 52: Inclination Adjustment

    General User Information Load-bearing tower Staxo 100 eco Inclination adjustment using Staxo wedge support WS10 If the superstructure or the ground are inclined at an angle of 1% or more, slope compensation must be provided. Used with timber wedges, this component provides angle adjustment to floor-slab constructions with a using Wedges for screw-jack ..
  • Page 53 User Information Load-bearing tower Staxo 100 eco General using an M20 hexagonal bolt In this case, the superstructure rests on e.g. an M20x240 hexagonal bolt (A) . This bolt is inserted through the recessed opening in the Screw jack U-head and is secured with a self-locking M20 hexagon nut.
  • Page 54 General User Information Load-bearing tower Staxo 100 eco ➤ with Compensating plate Make sure that the 'Compensating plate' is sitting firmly, and check that the leg is in the vertical. The 'Compensating plate' is made of tough plastic and is used to compensate for sloping support surfaces beneath load-bearing towers, without limiting their load- bearing capacity.

  • Page 55: Steel Primary Beams

    User Information Load-bearing tower Staxo 100 eco General Steel primary beams The following tables will be helpful to you when you are planning load-bearing tower superstructures consisting of steel primary beams and Screw jack U-heads, Heavy duty screw jacks 70 top or Swivel bearing plates for Screw jack U-head.

  • Page 56: Transporting, Stacking And Storing

    For stacking the Staxo 100 eco frames: ▪ lets and skeleton transport boxes keep everything in max. 38 Staxo 100 eco frames per stack! place on the site, minimise time wasted searching for parts, and streamline the storage and transport of sys- CAUTION tem components, small items and accessories.
  • Page 57 Max. load-bearing capacity: 700 kg (1540 lbs) Permitted imposed load: 3150 kg (6950 lbs) 9234-203-01 To make the Doka skeleton transport box easier to load and unload, one of its sidewalls can be opened. Repositioning by forklift truck or pallet stacking...
  • Page 58 Max. n° of units on top of one another Outdoors (on the site) Indoors Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1% be kept separate with the Multi-trip transport box par-...
  • Page 59 User Information Load-bearing tower Staxo 100 eco General Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport devices 1.20x0.80m Lifting by crane Storage and transport devices for long items. NOTICE ▪ Multi-trip packaging items may only be lifted one at a time.
  • Page 60 General User Information Load-bearing tower Staxo 100 eco Doka accessory box Doka accessory box as transport devices Lifting by crane Storage and transport device for small items NOTICE ▪ Multi-trip packaging items may only be lifted one at a time.

  • Page 61: Structural Design

    User Information Load-bearing tower Staxo 100 eco Structural design Structural design Preconditions for use Set-up configurations ▪ Working wind of 0.2 kN/m (64.4 km/h) is considered As tower With multiple towerframe-planes ▪ Separate proof must be provided, by a suitably Number of frame planes = 2 Number of frame planes ≥...
  • Page 62 — 'storeys') ≥ 0.6 ≥ 5 — Permitted leg load where 2 Doka beams I tec 20 are used as primary beams in conjunction with Staxo 100 eco: 60 kN NOTICE Secure the load-bearing tower against slip- page and tipover, in all situations!
  • Page 63 User Information Load-bearing tower Staxo 100 eco Structural design 999808702 - 11/2019...

  • Page 64: Component Overview

    Component overview User Information Load-bearing tower Staxo 100 eco [kg] Article n° [kg] Article n° Component overview [kg] Article n° Staxo 100 eco frame 0.90m galvanised 18.3 582375000 U-head D 6.7 582709000 Staxo 100 eco frame 1.20m galvanised 22.1 582374000 Gabelkopf D Staxo 100 eco frame 1.80m galvanised...
  • Page 65 User Information Load-bearing tower Staxo 100 eco Component overview [kg] Article n° [kg] Article n° Wedge for screw jack ..% 0.46 176071000 Compensating plate 1.2 582239000 Spindelkeil ..% Ausgleichsplatte Length: 20 cm Orange Width: 16 cm Black Diameter: 30 cm Staxo 100 spindle adapter 3.4 582351000...
  • Page 66 Component overview User Information Load-bearing tower Staxo 100 eco [kg] Article n° [kg] Article n° Plumbing strut Eurex 60 550 42.5 582658000 Plumbing strut 340 IB EF 14.9 588247500 Justierstütze Eurex 60 550 Justierstütze 340 IB EF Powder-coated blue Galvanised Aluminium Length: 190.8 - 341.8 cm...
  • Page 67 User Information Load-bearing tower Staxo 100 eco Component overview [kg] Article n° [kg] Article n° Removable folding tripod 1.20m 20.7 586145000 Scaffold tube 48.3mm 0.50m 1.7 682026000 Stützbein 1,20m Scaffold tube 48.3mm 1.00m 3.6 682014000 Scaffold tube 48.3mm 1.50m 5.4 682015000 Galvanised Scaffold tube 48.3mm 2.00m...
  • Page 68 Component overview User Information Load-bearing tower Staxo 100 eco [kg] Article n° [kg] Article n° Brace stirrup 8 2.7 582751000 Bracing for load-bearing towers 10.2 582795000 Spannbügel 8 Abspannung für Traggerüste Galvanised Galvanised Width: 19 cm Painted blue Height: 46 cm...
  • Page 69 User Information Load-bearing tower Staxo 100 eco Component overview [kg] Article n° [kg] Article n° Winch 125 63.8 582780000 Multi-purpose waling WS10 Top50 2.00m 38.9 580007000 Zahnstangenwinde 125 Mehrzweckriegel WS10 Top50 2,00m Painted blue Painted blue Height: 189 cm Follow the directions in the "Opera- ting Instructions"!
  • Page 70 Component overview User Information Load-bearing tower Staxo 100 eco [kg] Article n° [kg] Article n° Alte Artikel Doka multi-trip transport box 1.20x0.80x0.41m 42.5 583009000 Doka-Mehrwegcontainer 1,20x0,80x0,41m Galvanised Assembly planking 60/60cm 5.7 582330000 Assembly planking 60/100cm 8.5 582306000 Assembly planking 60/150cm 12.0 582307000...
  • Page 71 User Information Load-bearing tower Staxo 100 eco Component overview 999808702 - 11/2019...
  • Page 72 70 countries, the Doka Group has a highly efficient dis- than 6000. tribution network which ensures that equipment and Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999808702 - 11/2019...

Table of Contents