Related Manuals for Fluid Management Blendorama 22PC
Summary of Contents for Fluid Management Blendorama 22PC
- Page 1 ® Blendorama ™ Dispenser Models 22PC & 22PD, 23PC & 23PD, 25PC & 25PD Operating and Maintenance Manual Part # - 5107070 Rev.G 05/19/03...
- Page 2 FLUID MANAGEMENT © COPYRIGHT 1996 AS AN UNPUBLISHED WORK ALL RIGHTS RESERVED This material cannot be copied or disclosed to others without the Fluid Management . prior written permission of Fluid Management A Unit of IDEX Corporation 1023 Wheeling Road...
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Page 3: Table Of Contents
PARTS SECTION ......39 PARTS: CANISTER AND AGITATOR....40 PARTS: CANISTER AND VALVE ASSEMBLY..42 Blendorama 22PC and 22PD... - Page 4 PARTS: FLOOR MODEL BASE ASSEMBLY (12) ..50 PARTS: COUNTER MODEL BASE ASSEMBLY (16) ..52 PARTS: FLOOR MODEL BASE ASSEMBLY (16) ..54 ® Fluid Management...
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Page 5: Introduction
CAUTION: A caution is used when measures must be taken to avoid actions that could damage the equipment. NOTE: A caution is also used to convey information that may make the procedure easier to perform. Blendorama 22PC and 22PD... -
Page 6: Examples Of Safety Information
Fluid Management cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore the safety messages in this manual may not include all possible safety precautions. If any procedure or action not spe-... -
Page 7: Installation And Setup
(2) nozzle sealing arms with pads one (1) valve-insert assembly tool (red wrench) one (1) calibration key three (3) seal kits with clamping tool: 1 - 22PC seal kit 1 - 22PD inner seal kit 1 - 22PD outer seal kit Blendorama 22PC and 22PD... - Page 8 This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated in the figure below. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product. ® Fluid Management...
- Page 9 The following chart is the wire gauge size required for the distance from the circuit box to the grounded receptacle (for 3-4 amperes range). DISTANCE GAUGE SIZE Figure 2 Minimum Wire Gauge for Extension Cords Blendorama 22PC and 22PD...
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Page 10: Assembly
90 degrees from each other. Place one canister in position on the turntable. CAUTION: Do not tighten the mounting screws past snug. Tightening the screws too much may strip the threads in the canister. ® Fluid Management... - Page 11 Release the locking lever when the turntable is in the correct position. NOTE: If the canisters are installed correctly, the turntable should rotate freely without binding. Figure 3. Aligning the Canisters 10. Perform the pre-operation test before operating the Blendorama. Blendorama 22PC and 22PD...
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Page 12: Pre-Operation Test
Set the power switch in the OFF position. Plug the Blendorama power cord into a properly grounded outlet. CAUTION: If the agitation system does not operate properly, turn the unit off immediately. Place the power switch in the ON position. ® Fluid Management... -
Page 13: Dispenser Preparation
NOTE: Dispensed colorant can be returned to the canister if collected in a clean container. NOTE: For dual-pump units, perform the Step 7 for each pump separately. Set the black pump first, then the red one. Remove the air from each pump as follows: Blendorama 22PC and 22PD... - Page 14 Step 7 must be repeated. Once the pump is free of air, perform Steps 7 and 8 for each of the other canisters that have been filled with colorant. The Blendorama is now ready for use. ® Fluid Management...
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Page 15: Tinting Instructions
OF A SHOT) 4 SHOTS 1 SHOT 1Y, 4 1/2 SHOT SHOTS 1-1/2 1Y, 5-1/2 SHOTS SHOT BUTTON FORMULA BOOK BLACK BASE Y’s Inc’s BUTTON Pastel 5-1/2 Figure 4. Gauges Set For Dispense of 1Y, 5-12 Blendorama 22PC and 22PD... - Page 16 Set to 1 oz on black gauge and set to ‘4’ on inner gauge. STEP 1: STEP 2: STEP 3: STEP 4: PRESS BLACK PRESS RED LIFT TURN VALVE BUTTON & BUTTON & HANDLE HANDLE & SET GAUGE SET GAUGE PUSH DOWN COMPLETELY COMPLETELY Figure 5. Blendorama Operation ® Fluid Management...
- Page 17 1/128* 1/256 1/64 1/256 1/96 7129G 7997G 7130G 7129H 7997H 8231G 1/192 1/384# 1/192 1/384# * HAS ONE SINGLE HOLE FOR ONE ONLY DISPENSE OF THIS SIZE # USES SMALL GAUGE PIN TO ACHIEVE THIS RESOLUTION Blendorama 22PC and 22PD...
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Page 18: Charging The Pump
Allow the valve lever to return to its normal position. Use the outer edge of the turntable to rotate the turntable to the next color. Repeat the gauge setting, charging, and discharging processes for each colorant specified by the formula. ® Fluid Management... -
Page 19: Service
Without touching the valve lever, pull up the handle for the maximum stroke and then return the handle to its original position. Repeat the action three (3) times. Inspect valve levers and nozzle sealing arms for possible damage. Wipe up spills immediately with warm, soapy water. Blendorama 22PC and 22PD... -
Page 20: Weekly Checks
If required, tighten or replace canister valve insert. NOTE: Always replace o-rings when replacing canister valve inserts. Reassemble and re-install canister assembly to turntable. Return colorant to canister and purge air from pump. (See “DISPENSER PREPARATION” on page 11) ® Fluid Management... -
Page 21: Troubleshooting
Remove nozzle and clean thoroughly. Colorant has hardened in Remove colorant and thoroughly clean canister. canister. Nozzle is too small for Use a larger nozzle for that particular colorant. colorant. Larger nozzle is provided in the spare parts kit. Blendorama 22PC and 22PD... - Page 22 Inspect parts for wear and replace end cap assembly, if necessary. Unit out of calibration. Follow calibration procedure to adjust pump(s). Air in colorant. Remove air from pump(s). Colorant too low. Fill canisters and agitate several minutes to dispense air out of system. ® Fluid Management...
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Page 23: Repair Procedures
NOTE: The nozzle may be difficult to remove due to a build-up of colorant. Slide the nozzle straight down and out of the valve body. Discard the o-ring. Clean the nozzle thoroughly if it is going to be reinstalled. Clean the area so that all colorant is removed. Blendorama 22PC and 22PD... -
Page 24: Remove And Replace Nozzle Sealing Arm With Pad
NOTE: The shaft of the nozzle sealing arm is keyed and can only be installed one way. Do not force the arm into the valve lever. Carefully install the nozzle sealing arm into the valve lever and secure with the screw removed in Step 1. ® Fluid Management... -
Page 25: Remove And Replace The Valve Lever
Install button assembly in place and secure with two screws removed in Step Reinstall the gauge(s) and check that the new gauge pins hold the gauge(s) firmly. Perform the calibration procedure detailed under “Calibration” on page 35. Blendorama 22PC and 22PD... -
Page 26: Remove And Disassemble Canister Assembly
Carefully remove and retain the screw that attaches the valve-return spring to the valve lever. NOTE: Two special tools are needed to remove the pump assembly from the canister: * Red, valve-insert wrench (included in spare parts bag) * Right-angle Phillips screwdriver (not included) ® Fluid Management... - Page 27 Using a right-angle Phillips screwdriver or other suitable tool, remove and retain the top screw and flat washer that secures the cylinder-holding sleeve on the cylinder to the canister. Figure 6. Removing the Cylinder Blendorama 22PC and 22PD...
- Page 28 10. Holding the valve-insert wrench, carefully unscrew the pump and valve assembly from the valve fitting. The pump can then be removed from the canister. NOTE: The outer o-ring will be free as the pump assembly is removed. ® Fluid Management...
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Page 29: Disassemble Pump Assembly
On dual-pump models, slide the inner piston rod out of the outer piston assembly. Thoroughly clean all colorant from the pump components before rebuilding with new pumps. To rebuild and reassemble the pump assembly, refer to either the single or dual model described below. Blendorama 22PC and 22PD... -
Page 30: Rebuild Pump Assembly (Single-Pump Model)
Apply Loctite 262 to the threads of the screw removed in Step 1. NOTE: When pump assemblies are removed from the machine for any reason, the clamping tool must be used to re-assemble the unit or damage can result to the piston sealing edges. ® Fluid Management... - Page 31 Firmly push piston shaft assembly into cylinder. Using a pliers or vise-grips, release the clamping tool. Remove the protective sleeve. Store the protective sleeve and clamping tool for future use. Blendorama 22PC and 22PD...
- Page 32 Tighten the back set screw first and then the front one. Reinstall the gauge. 10. The single-pump and valve assembly is ready to be installed on the canister. ® Fluid Management...
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Page 33: Rebuild Pump Assembly (Dual-Pump Model)
As illustrated in the figure below, the dual-pump model has two piston seals: an inner seal and an outer seal. Follow the directions below to replace these seals. Figure 9. Inner/Outer Piston Seal Blendorama 22PC and 22PD... -
Page 34: Replace Inner Piston Seal
Slide protective sleeve up onto piston rod, and carefully tighten the piston seal, being sure not to mar the two piston rings. Lower the protective sleeve over the piston seal until the assembly is ready to be reinstalled. seal snug. ® Fluid Management... -
Page 35: Replace Outer Piston Seal
Remove and keep the protective sleeve from the inner piston seal. Gently push the piston assembly into the outer piston shaft. Press the assembly all the way down. Reinstall the gauges. 10. The dual-pump and valve assembly is ready to be installed on the canister. Blendorama 22PC and 22PD... -
Page 36: Reassemble Canister Assembly
Secure the stirrer to the crankshaft with a cotter pin. Bend the ends of the cotter pin to prevent it from working loose. 11. Refer to “ASSEMBLY” on page 8 to reinstall the canister. ® Fluid Management... -
Page 37: Calibration
Select the correct feeler gauge specified in Table 3 on the next page. Position the feeler gauge between the handle and the gauge release assembly. Slowly turn the calibration screw clockwise until the correct gap is achieved. Blendorama 22PC and 22PD... - Page 38 1/32 U.S. oz. 0.052″ 3625 1/64 U.S. oz. 0.052″ 3628 1/32 U.S. oz. 0.054″ 3619 1/48 U.S. oz. 0.037″ Calibrating the Model 22PD NOTE: A calibration table is not necessary for the 22PD model. Figure 10. Calibration, 22PD ® Fluid Management...
- Page 39 Depress the spring-loaded button to set the gauge(s) back to the “0” position. Verify that the two “0” marks are level. Check for free play and adjust the calibration screw if necessary. Repeat Steps 3 through 7 until calibration is complete. Blendorama 22PC and 22PD...
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Page 40: Wiring Diagram
WIRING DIAGRAM WIRING DIAGRAM Figure 11. Wiring Schematic ® Fluid Management... -
Page 41: Parts Section
In all correspondence or phone orders for parts, please state model number and serial number of the dispenser. RETURNS: No parts are to be returned without prior authorization. A Returned Goods Authorization number is required. Blendorama 22PC and 22PD... -
Page 42: Parts: Canister And Agitator
PARTS: CANISTER AND AGITATOR PARTS: IMPORTANT: Because part numbers may change, you should contact Customer Service at Fluid Management to verify the part number and quantity. CANISTER AND AGITATOR ® Fluid Management... - Page 43 CRANKSHAFT, 22P CANISTER 8107187W CANISTER, 22P, BOTTOM STIR, WHITE, WITH LID AND AGITATOR 8107300B BARRIER, 22P CANISTER 8107806B LID, 22P CANISTER, INDUSTRIAL, BLACK 8107806C LID, 22P CANISTER, DECORATIVE, CLEAR 810B010 O-RING, 1/4" ID X 3/8" OD Blendorama 22PC and 22PD...
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Page 44: Parts: Canister And Valve Assembly
PARTS: CANISTER AND VALVE ASSEMBLY PARTS: IMPORTANT: Because part numbers may change, you should contact Customer Service at Fluid Management to verify the part number and quantity. CANISTER AND VALVE ASSEMBLY 8107283I 810B122 ® Fluid Management... - Page 45 (NOT INCLUDING GAUGE - NOT SHOWN) 810B011 NOZZLE O-RING, 5/16" ID X 7/16" OD, 22P 810B015 O-RING, 9/16" ID X 11/16" OD (VALVE TO CANISTER MOUNTING O-RING) 810B122 O-RING, 1" ID X 1-3/16" OD (VALVE TO CYLINDER MOUNTING O-RING) Blendorama 22PC and 22PD...
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Page 46: Parts: Single-Pump Assembly
PARTS: SINGLE-PUMP ASSEMBLY IMPORTANT: Because part numbers may change, you should contact Customer PARTS: SINGLE- Service at Fluid Management to verify the part number and quantity. The terms PUMP ASSEMBLY “pump” and “piston” are used interchangeably in this manual. ®... - Page 47 SINGLE-PISTON ASSEMBLY, COMPLETE, LESS GAUGE, 22PC (INCLUDES END CAP, HANDLE/SHAFT ASSEMBLY AND PISTON SEAL KIT) 8103870 HANDLE/SHAFT ASSEMBLY, 22PC 810R0400 SCREW, SET (10-24 X 5/16", SOCKET) (END CAP SET SCREW) 810----G GAUGE ASSEMBLY, 2 OZ., COMPLETE, 22PC (SPECIFY INCREMENTS) Blendorama 22PC and 22PD...
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Page 48: Parts: Dual-Pump Assembly
PARTS: DUAL-PUMP ASSEMBLY IMPORTANT: Because part numbers may change, you should contact Customer PARTS: DUAL- Service at Fluid Management to verify the part number and quantity. PUMP ASSEMBLY ® Fluid Management... - Page 49 OUTER PISTON ASSEMBLY, 22PD 810R0400 SCREW, SET (10-24 X 5/16", SOCKET) (END CAP SET SCREW) 810----G GAUGE ASSEMBLY, 1/4 OZ., COMPLETE, INNER, RED, 22PD (SPECIFY INCREMENTS) 810----G GAUGE ASSEMBLY, 2 OZ., COMPLETE, OUTER, BLACK, 22PD (SPECIFY INCREMENTS) Blendorama 22PC and 22PD...
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Page 50: Parts: Counter Model Base Assembly (12)
PARTS: COUNTER MODEL BASE ASSEMBLY (12) IMPORTANT: Because part numbers may change, you should contact Customer PARTS: COUNTER Service at Fluid Management to verify the part number and quantity. MODEL BASE ASSEMBLY (12) Base Assembly Part Number 8107905. FAN NOT PICTURED ®... - Page 51 SECURITY COVER, 12-CANISTER, 22P 8107255 DRIVE PLATE BUSHING 8107257 TURNTABLE BUSHING 8107258 CENTER NUT 8107772 12-CANISTER TURNTABLE, 22P 8107833 SQUARE SHEAR, 12-CANISTER, 22P 8107839 LOCKING PIN, COUNTERTOP MODEL, 22P 8107840 LOCATING PIN, 22P 8107905 BASE ASSEMBLY, COUNTER MODEL, 12-CANISTER Blendorama 22PC and 22PD...
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Page 52: Parts: Floor Model Base Assembly (12)
PARTS: FLOOR MODEL BASE ASSEMBLY (12) IMPORTANT: Because part numbers may change, you should contact Customer PARTS: FLOOR Service at Fluid Management to verify the part number and quantity. MODEL BASE ASSEMBLY (12) Base Assembly Part Number 8107904. FAN NOT PICTURED ®... - Page 53 SECURITY COVER, 12-CANISTER, 22P 8107255 DRIVE PLATE BUSHING 8107257 TURNTABLE BUSHING 8107258 CENTER NUT 8107772 12-CANISTER TURNTABLE, 22P 8107793 TENSION SPRING 8107833 SQUARE SHEAR, 12-CANISTER, 22P 8107837 LOCKING PIN, FLOOR MODEL, 22P 8107904 BASE ASSEMBLY, FLOOR MODEL, 12-CANISTER Blendorama 22PC and 22PD...
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Page 54: Parts: Counter Model Base Assembly (16)
PARTS: COUNTER MODEL BASE ASSEMBLY (16) IMPORTANT: Because part numbers may change, you should contact Customer PARTS: COUNTER Service at Fluid Management to verify the part number and quantity. MODEL BASE ASSEMBLY (16) Base Assembly Part Number 8107907. FAN NOT PICTURED ®... - Page 55 8107257 TURNTABLE BUSHING 8107258 CENTER NUT 8107302 SECURITY COVER, 16-CANISTER, 22P 8107773 16-CANISTER TURNTABLE, 22P 8107839 LOCKING PIN, COUNTERTOP MODEL, 22P 8107840 LOCATING PIN, 22P 8107843 SQUARE SHEAR, 16-CANISTER, 22P 8107907 BASE ASSEMBLY, COUNTER MODEL, 16-CANISTER Blendorama 22PC and 22PD...
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Page 56: Parts: Floor Model Base Assembly (16)
PARTS: FLOOR MODEL BASE ASSEMBLY (16) IMPORTANT: Because part numbers may change, you should contact Customer PARTS: FLOOR Service at Fluid Management to verify the part number and quantity. MODEL BASE ASSEMBLY (16) Base Assembly Part Number 8107906. FAN NOT PICTURED ®... - Page 57 DRIVE PLATE BUSHING 8107257 TURNTABLE BUSHING 8107258 CENTER NUT 8107302 SECURITY COVER, 16-CANISTER, 22P 8107773 16-CANISTER TURNTABLE, 22P 8107793 TENSION SPRING 8107843 SQUARE SHEAR, 16-CANISTER, 22P 8107847 LOCKING PIN, FLOOR MODEL, 22P 107906 BASE ASSEMBLY, FLOOR MODEL, 16-CANISTER Blendorama 22PC and 22PD...
- Page 58 FLUID MANAGEMENT, L.P. ("SELLER"), SELLER will supply identical or substantially similar replacement equipment or parts, or at SELLER's option, will repair or allow credit for such equipment. In...
- Page 59 Part No. 5107070 Rev. F 16/19/01 Fluid Management ® 1023 Wheeling Road Wheeling, Illinois 60090-5776 Telephone: (847) 537-0880 1-800-462-2466 Fax: (847) 537-5530 www.fluidman.com...