Table of Contents
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Professional model of air riveter to install blind rivets.
¡ Thank you very much for purchasing "LOBSTER" air riveter. To ensure correct operation, please read
this instruction manual carefully, and keep it in a safe place for later reference.
¡ This instruction manual contains information for models AR2000SV
Be sure to refer to information that is applicable to the model you are using.
¡ This is Original instructions. (Original Instruction Manual is written in English language.)
MANUFACTURER
International Marketing & Sales Division
12-8 Shijo-cho, Higashi-Osaka City
Osaka 579-8053, Japan
Telephone: +81(72)981-7466
e-mail: lobtex@riveter.com
URL http://www.lobtex.co.jp/
URL http://www.riveter.com
AIR RIVETER
INSTRUCTION MANUAL
Telefacs: +81(72)981-9420
BUILT-IN ON-DEMAND
VACUUM SYSTEM
AR 2000SV
AR 2000MV
AR 2000HV
CONTENTS
IMPORTANT SAFETY
INSTRUCTIONS.................................1
NOMENCLATURE .............................3
TECHNICAL DATA.............................4
PREPARATION BEFORE USE..........5
OPERATING THE AIR RIVETER ......7
MAINTENANCE .................................8
STORAGE ........................................13
TROUBLESHOOTING .....................14
AR2000SV
PARTS TABLE ..........15
(A)
AR2000MV
PARTS TABLE ..........17
(A)
AR2000HV
PARTS TABLE ..........19
(A)
, AR2000MV
(A)
(A)
(A)
(A)
and AR2000HV
.
(A)
(A)
PRINTED IN JAPAN
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Table of Contents
Related Manuals for Lobtex LOBSTER AR 2000SV(A)
Summary of Contents for Lobtex LOBSTER AR 2000SV(A)
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Page 1: Table Of Contents
Be sure to refer to information that is applicable to the model you are using. ¡ This is Original instructions. (Original Instruction Manual is written in English language.) MANUFACTURER International Marketing & Sales Division 12-8 Shijo-cho, Higashi-Osaka City Osaka 579-8053, Japan Telephone: +81(72)981-7466 Telefacs: +81(72)981-9420 e-mail: lobtex@riveter.com URL http://www.lobtex.co.jp/ URL http://www.riveter.com PRINTED IN JAPAN... -
Page 2: Instructions
IMPORTANT SAFETY INSTRUCTIONS ◆ Be sure to read the following Important Safety Instructions carefully and make sure that you understand them thoroughly before using this tool. ◆ Always wear eye-protection at all times during use. If this is not observed, the rivet shaft (cut Always wear eye-protection at all times during use. - Page 3 ¡ Repair work should only be carried out by a qualified technician. Please contact your nearest “LOBSTER” distributor, representative, or direct to Lobtex Co., Ltd., Osaka. If the tool is repaired by someone without the necessary qualifications and experience, the tool may not perform to optimum standards, and accidents or injury may result.
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Page 4: Nomenclature
NOMENCLATURE FRAME HEAD FRAME CAP BLEED PLUG TANK NOSEPIECE SWITCH AIR CONTROLLER TANK CAP FRAME AIR OUTLET HOLE CYLINDER THREADS G CHANGE PLUG CHANGE PLUG ROTARY JOINT UNIT FRAME HEAD INTERNAL PARTS AR2000SV AR2000MV AR2000MV Guide pipe Guide pipe Jaw case lock nut Lock washer Guide pipe... -
Page 5: Technical Data
TECHNICAL DATA Model No. AR2000SV AR2000MV AR2000HV Weight kg (lbs) 1.2 (2.65) 1.4 (3.09) 1.8 (3.97) Operating air pressure 0.49 ~ 0.59 MPa (5 ~ 6 kgf/cm 0.5 ~ 0.6 MPa (71 ~ 85 psi.) , 71 ~ 85 psi.) Dimensions (Length×Height×Width) mm 284×240×95 302×283×95... -
Page 6: Preparation Before Use
PREPARATION BEFORE USE Remove the dust-proof cap on the bottom of the tool, and then connect the rotary joint unit. A Connect the end of the rotary joint unit which has the tWARNING 5 (P.1) O-ring fitted to the tool. O-ring Rotary joint unit... - Page 7 Replace the nosepiece and guide pipe as Rivet diameter indicated below to conform to the size of the rivet being used. Refer to “Jaw maintenance” on page 8 for details on replacing the guide pipe. Mandrel Shaft (mandrel) Rivet (flange) Body Part No.
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Page 8: Operating The Air Riveter
OPERATING THE AIR RIVETER Select a rivet of a size which is suitable for the workpiece to be riveted. Replace the nosepiece with one which matches the size of the rivet to be used. in “Preparation Before Use” on page 6.) (Refer to item Drill a hole of appropriate size (0.1 to 0.2 mm larger than the diameter of the rivet) into the workpiece. -
Page 9: Maintenance
MAINTENANCE After long periods of use, debris from rivet mandrels and other foreign materials tend to build up in After long periods of use, debris from rivet shafts (mandrels) and other foreign materials tend to build up various parts of the tool, and the hydraulic oil level also drops, both of which can lead to operating in various parts of the tool, and the hydraulic oil level also drops, both of which can lead to operating problems. - Page 10 ＜Jaw case setting position＞ NOTE: ¡ When re-assembling, be sure to apply a lubricant AR2000MV such as grease to all moving and sliding parts. ¡ Be careful not to leave out any parts, and tighten all connections securely. ¡ The jaws are consumable parts, and they should be replaced periodically.
- Page 11 Cleaning and filling the cylinder ◎ If foreign materials build up in the cylinder, it will not operate smoothly and service life will be reduced. Turn off the air supply. Frame head tCAUTION 1 (P.2) Use a spanner or similar tool to remove the frame head.
- Page 12 Put the air piston back inside the cylinder cup. A At that time, the air piston is susceptible to falling inside the cylinder cup. Carefully press the air piston straight to the bottom. (10-1) If the piston inclines, remove it and then press it Air piston again.
- Page 13 Cleaning the spool Turn off the air supply. tCAUTION 1 (P.2) Front Rear Use a spanner or similar tool to remove the change plugs at the front and back. Change plugs Rear Use a plastic screwdriver or similar to Spool push out the spool from the rear hole.
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Page 14: Storage
Reassemble by following the disassembly procedure in reverse. A Apply grease to each O-ring before installing them. Adding oil ◎ Oil addition should always be carried out by following the simple procedure given below. Turn off the air supply. tCAUTION 1 (P.2) Piston Priming pump (syringe unit) -
Page 15: Troubleshooting
TROUBLESHOOTING If a problem occurs, check the followings. If the problem persists after checking the items in the table below, contact your nearest “LOBSTER” dealer or direct to us. In making any enquiries about this product or requests for repair work, first check the troubleshooting items below, and then make a note of the model number, the usage conditions and the trouble symptoms in as much detail as possible. -
Page 16: Parts Table
AR2000SV PARTS TABLE... - Page 17 Index No. Part name Code No. Index No. Part name Code No. Index No. Part name Code No. Index No. Part name Code No. Nosepiece ‘S’ 2.4 (3/32) 1−A 10027 Valve sleeve 29350 1−A Nosepiece ‘S’ 2.4 (3/32) 10027 Switch 29348 Nosepiece ‘S’...
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Page 18: Parts Table
AR2000MV PARTS TABLE... - Page 19 10-A Index No. Part name Code No. Index No. Part name Code No. Index No. Part name Code No. Index No. Part name Code No. Nosepiece ‘S’ 2.4 (3/32) Frame lock nut ‘H’ 29757 1−A 10027 1−A Nosepiece ‘S’ 2.4 (3/32) 10027 O-ring P-34 24311...
- Page 20 AR2000HV PARTS TABLE...
- Page 21 10-B Index No. Part name Code No. Index No. Part name Code No. Index No. Part name Code No. Index No. Part name Code No. Nosepiece ‘L’ 4.8 (3/16) 10216 29348 1−A Switch Nosepiece ‘H’ 6.4 (1/4) 10226 Valve sleeve 29350 1−A Nosepiece ‘L’...
- Page 22 WARRANTY & SERVICE ® LOBSTER WARRANTS THAT GOODS COVERED BY THIS MANUAL WILL CONFORM TO APPLICABLE SPECIFICATIONS AND DRAWINGS AND THAT SUCH GOODS WILL BE MANUFACTURED AND INSPECTED ACCORDING TO GENERALLY ACCEPTED PRACTICES OF COMPANIES MANUFACTURING INDUSTRIAL TOOLS. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FOREGOING.