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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.
INTRODUCTION Contact Info Manual Accuracy We are committed to customer satisfaction. If you We are proud to provide a high-quality owner’s have any questions or need help, use the information manual with your new machine! below to contact us. We made every effort to be exact with the instruc- IMPORTANT: Before contacting, please get the tions, specifications, drawings, and photographs original purchase receipt, serial number, and...
Type.................................... TEFC Capacitor-Start Induction Horsepower ..........................................1 HP Phase ..........................................Single-Phase Amps ..............................................13A Speed ........................................... 3450 RPM Power Transfer .......................................V-Belt Drive Bearings ................................Sealed & Permanently Lubricated Model ST1010 Machine Specifications, Page 1 of 3 ST1010 6" Jointer (Mfd. Since 3/16)
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Guard ......................................Die Cast Metal Table ..................................Precision-Ground Cast Iron Paint Type/Finish ..................................Powder Coated Other Information Number of Dust Ports ......................................1 Dust Port Size ........................................4 in. ST1010 6" Jointer (Mfd. Since 3/16) Model ST1010 Machine Specifications, Page 2 of 3...
POWER Indicator Outfeed Table Light Depth Scale Outfeed Table Handwheel Infeed Table Infeed Table Height Lever Dust Port Locking Foot Pedal To reduce your risk of serious injury, read this entire manual BEFORE using machine. ST1010 6" Jointer (Mfd. Since 3/16)
Outfeed Table Handwheel: Adjusts position of outfeed table. Only used when setting outfeed table even with cutterhead knives. Depth Scale Outfeed Table Handwheel Infeed Table Lever Figure 2. Table movement controls. ST1010 6" Jointer (Mfd. Since 3/16)
Everyday eyeglasses Never operate under the influence of drugs or alco- are NOT approved safety glasses. hol, when tired, or when distracted. ST1010 6" Jointer (Mfd. Since 3/16)
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Make sure they are properly installed, undamaged, EXPERIENCING DIFFICULTIES. If at any time you and working correctly BEFORE operating machine. experience difficulties performing the intended oper- ation, stop using the machine! Contact our Technical Support at (570) 546-9663. ST1010 6" Jointer (Mfd. Since 3/16)
GRAIN DIRECTION. Jointing against the grain or end (0.125") from cutterhead body. grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or exces- sive chip out. Always joint or surface plane WITH the grain. ST1010 6" Jointer (Mfd. Since 3/16)
To reduce this risk, only an electrician or qualified service person- nel should do any required electrical work on this machine. -10- ST1010 6" Jointer (Mfd. Since 3/16)
Grounding Prong receptacle, and meet the following requirements: Minimum Gauge Size ........ 12 AWG Maximum Length (Shorter is Better) ....50 ft. 5-15 PLUG Neutral Hot Figure 4. Typical 5-15 plug & receptacle. -11- ST1010 6" Jointer (Mfd. Since 3/16)
When you are completely satisfied with the condition of your shipment, you should inventory the contents. SUFFOCATION HAZARD! Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children and animals. -12- ST1010 6" Jointer (Mfd. Since 3/16)
Hold Downs (Switch) ..........2 these locations before assuming that any items • Phillips Screw M6-1 x 12 (Handwheel) ....1 from the inventory list are missing. • Flat Washer 6mm (Handwheel) ......1 -13- ST1010 6" Jointer (Mfd. Since 3/16)
Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- ST1010 6" Jointer (Mfd. Since 3/16)
Only install in an access restricted location. Wall Min. 30" for Maintenance 46" 120V " = Electrical Connection Figure 7. Working clearances. -16- ST1010 6" Jointer (Mfd. Since 3/16)
10. Align the three mounting bolt holes on the jointer with the three holes on the cabinet (see Figure 11). Mounting Holes Figure 9. Installing locking foot pedal. Figure 11. Mounting holes. -17- ST1010 6" Jointer (Mfd. Since 3/16)
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15. Looking from the top, sight down the V-belt and pulleys and check to see that the pulleys are Figure 15. Locating pins. parallel and aligned with each other (see Figure 14). -18- ST1010 6" Jointer (Mfd. Since 3/16)
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22. Use (2) M8-1.25 x 25 cap screws, (2) 8mm lock washers, and (2) 8mm flat washers to secure the fence assembly to the fence carriage assembly (see Figure 18). Figure 20. Cutterhead guard set screw location. Figure 18. Installing fence assembly. -19- ST1010 6" Jointer (Mfd. Since 3/16)
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Explaining this calculation is beyond the scope of this manual. If you are unsure of your system, Set Screw consult an expert or purchase a good dust collection "how-to" book. Figure 22. Reinstalling set screw. -20- ST1010 6" Jointer (Mfd. Since 3/16)
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Hold Downs Motor Cord Figure 27. Installing infeed table lever. 35. Tighten the locknut. Figure 25. Cord locations. 32. Remove the Phillips head screw and flat washer already mounted to the handwheel shaft. -21- ST1010 6" Jointer (Mfd. Since 3/16)
38. Raise or lower the outfeed table until the knife just touches the straightedge (see Figure 29). Straightedge Outfeed Infeed Figure 29. Using a straightedge to align outfeed table height with knife at TDC. -22- ST1010 6" Jointer (Mfd. Since 3/16)
Step-by-step instructions for these adjustments can be found in SERVICE. Factory adjustments that should be verified: Knife Settings (Page 37). Depth Scale Calibration (Page 38). Fence Stop Accuracy (Page 39). -23- ST1010 6" Jointer (Mfd. Since 3/16)
If you have never used this type of machine 10. Stops jointer. or equipment before, WE STRONGLY RECOM- MEND that you read books, trade magazines, or get formal training before beginning any projects. -24- ST1010 6" Jointer (Mfd. Since 3/16)
• sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may dam- age the jointer blades. -25- ST1010 6" Jointer (Mfd. Since 3/16)
(see Figure 38). Previously Jointed Edge Figure 40. Rip-cut on a table saw. Previously Surface Planed Face Figure 38. Surface plane on a thickness planer. -27- ST1010 6" Jointer (Mfd. Since 3/16)
If your workpiece is cupped (warped), place it so the concave side is face down on the surface of the infeed table. Turn jointer ON. Removed Surface Figure 42. Illustration of surface planing results. -28- ST1010 6" Jointer (Mfd. Since 3/16)
Always use push blocks to protect your hands when surface planing on the jointer. Removed Surface Figure 43. Illustration of edge jointing results. -29- ST1010 6" Jointer (Mfd. Since 3/16)
(see Figures 45 & 46). Note: If your leading hand gets within 4" of the The Model ST1010 has preset fence stops at 45˚ cutterhead, lift it up and over the cutterhead, inward, 90˚, and 45˚ outward (135˚). If your situation...
ALWAYS replace cutterhead guard after rabbet cutting! Figure 49. Illustration of rabbet cutting effects and a few sample joints. -31- ST1010 6" Jointer (Mfd. Since 3/16)
± 0.0006". Figure 52. Model W1216A Planer Pal. Figure 50. D3833 4" Precision squares. The W1211A Jointer Pal® Steel Body Jig (ST1010) is Our W1400 Small Push Blocks are constructed a patented jointer knife-setting jig for perfect align-...
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Mounting screws are not included. Figure 54. D1123 Knife Honer. The D3637 6" HSS Jointer Knives (Set of 4) are the replacement blades for the Steelex ST1010. Figure 56. Model D4028 8" Digital Scale. The Model D4042 6" Digital Caliper lets you switch between decimal and fractional inches and millim- eters.
Vacuum all dust on and around the machine. • Wipe down tables and all other unpainted Cleaning the Model ST1010 is relatively easy. Vacuum cast- iron with a metal protectant. excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built Every Month: up, use a resin-dissolving cleaner to remove it.
(Page 37). 7. Cutterhead bearings at fault. 7. Replace bearing(s)/realign cutterhead. 8. Centrifugal switch at fault. 8. Replace. 9. Test by rotating shaft; rotational grinding/loose shaft 9. Motor bearings at fault. requires bearing replacement. -35- ST1010 6" Jointer (Mfd. Since 3/16)
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2. Workpiece too uneven at start of operation. 2. Take partial cuts to remove extreme high spots before doing a full pass. 3. Outfeed table not parallel with infeed table. 3. Check/Adjust table parallelism. -36- ST1010 6" Jointer (Mfd. Since 3/16)
To inspect the knives: set the knives at the correct height. DISCONNECT THE JOINTER FROM THE POWER The Model ST1010 comes with both jack screws SOURCE! and springs to provide you with two options for cutterhead adjustments (see Figure 59).
Repeat this step on the rest of the knives. Figure 62. Depth-of-cut pointer Final tighten each gib bolt. adjusted to "0" position. 10. Adjust the outfeed table to match the new knife heights (see Page 222). -38- ST1010 6" Jointer (Mfd. Since 3/16)
Adjust the 45˚ inward fence stop bolt until it makes contact with the back of the fence. Retighten the jam nut loosened in Step 3 and recheck. Retighten the jam nut loosened in Step 2 and recheck. -39- ST1010 6" Jointer (Mfd. Since 3/16)
Figure 68. 45˚ outward fence stop bolt and jam nut. Adjust the 45˚ outward fence stop bolt until it makes contact with the back of the fence. Retighten the jam nut loosened in Step 3 and recheck. -40- ST1010 6" Jointer (Mfd. Since 3/16)
White Neutral 120 VAC Green SWITCH 5-15 Plug RECEPTACLE (viewed from behind) CONTROL PANEL Note: Control panel buttons are shown backwards to match orientation on machine. 120V MOTOR Start Capacitor 200MFD 125VAC Ground -42- ST1010 6" Jointer (Mfd. Since 3/16)
Every effort has been made to ensure that all ® machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products. -49- ST1010 6" Jointer (Mfd. Since 3/16)
_____ Other: How long have you been a woodworker/metalworker? _____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years How many of your machines or tools are STEELEX ® _____ 0-2 ____ 3-5 ____ 6-9 ____ 10+ Do you think your machine represents a good value?
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FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
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