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Steelex ST1006 Owner's Manual

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MODEL ST1006/ST1011
8" JOINTER
OWNER'S MANUAL
(For Models Manufactured since 03/16)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © APRIL, 2016 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#17979MC
Printed in China

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Summary of Contents for Steelex ST1006

  • Page 1 MODEL ST1006/ST1011 8" JOINTER OWNER'S MANUAL (For Models Manufactured since 03/16) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © APRIL, 2016 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.

  • Page 3: Table Of Contents

    Contact Info ..............2 MAINTENANCE ............ 34 Machine Descriptions ..........2 General ................34 Manual Accuracy ............2 Schedule ................34 Model ST1006 Specifcations ........3 Cleaning/Protecting ..........34 Model ST1011 Specifications ........5 Lubrication ..............34 Identification ..............7 V-Belts ................34 SERVICE ............... 35 Controls &...

  • Page 4: Introduction

    MODEL XXXX covered in this manual: MACHINE NAME Specifications WARNING! • Model ST1006 = 8", 3 HP, with 3-Knife Cutterhead To reduce risk of serious personal injury when using this Motor: machine: Specification: 1. Read & understand owner’s manual before operating.

  • Page 5: Model St1006 Specifcations

    Type.................................... TEFC Capacitor-Start Induction Horsepower ..........................................3 HP Phase ..........................................Single-Phase Amps ..............................................15A Speed ........................................... 3450 RPM Power Transfer ........................................Belt Drive Bearings ................................Sealed & Permanently Lubricated Model ST1006 Machine Specifications, Page 1 of 3 ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 6 Guard ......................................Die Cast Metal Table ..................................Precision-Ground Cast Iron Paint Type/Finish ..................................Powder Coated Other Information Number of Dust Ports ......................................1 Dust Port Size ........................................4 in. Model ST1006 Machine Specifications, Page 2 of 3 ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 7: Model St1011 Specifications

    Type.................................... TEFC Capacitor-Start Induction Horsepower ..........................................3 HP Phase ..........................................Single-Phase Amps ..............................................15A Speed ........................................... 3450 RPM Power Transfer ........................................Belt Drive Bearings ................................Sealed & Permanently Lubricated Model ST1011 Machine Specifications, Page 1 of 3 ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 8 Guard ......................................Die Cast Metal Table ..................................Precision-Ground Cast Iron Paint Type/Finish ..................................Powder Coated Other Information Number of Dust Ports ......................................1 Dust Port Size ........................................4 in. Mobile Base ........................................Built-In ST1006/ST1011 8" Jointer (Mfd. Since 3/16) Model ST1011 Machine Specifications, Page 2 of 3...

  • Page 9: Identification

    M. Fence Tilt Handle N. Fence Tilt Lock Outfeed Table Positive Stops Fence Lock To reduce your risk of Belt Guard serious injury, read this entire manual BEFORE using Infeed Table Positive Stops machine. ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 10: Controls & Components

    To adjust the infeed table positive stops, refer to Setting Infeed Table Height on Page Table Locks Outfeed Infeed Table Table Lever Lever Figure 4. Table control locations. ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 11: Safety

    Everyday eyeglasses Never operate under the influence of drugs or alco- are NOT approved safety glasses. hol, when tired, or when distracted. ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 12 EXPERIENCING DIFFICULTIES. If at any time you Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine. experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663. -10- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 13: Additional Safety For Jointers

    (0.125") from cutterhead body. grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or exces- sive chip out. Always joint or surface plane WITH the grain. -11- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 14: Power Requirements

    To reduce this risk, only an electrician or qualified service person- nel should do any required electrical work on this machine. -12- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 15: Grounding Requirements

    Figure 6. Typical 6-20 plug and receptacle. The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual. -13- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 16: Setup

    SETUP Unpacking Items Needed for Setup The Model ST1006/ST1011 was carefully packed when it left our warehouse. If you discover your The following items are needed to complete the set machine is damaged immediately call your dealer. up process, but are not included with your machine:...

  • Page 17: Inventory

    H. Handle ................1 Fence Tilt Lever ............1 Figure 8. Cardboard box inventory. Open-End Wrench 8/10, 12/14mm ....1 Ea. Knife Setting Jig (Not Shown) (ST1006) ..... 1 Hardware (See Hardware Recognition Chart) Indexable Carbide Inserts • Hex Bolts M8-1.25 x 50 (Wheel/Stand) ....1 (Not Shown) (ST1011) ..........

  • Page 18: Hardware Recognition Chart

    25mm Flat 30mm Head 35mm Screw Bolt Screw Screw 40mm 10mm 45mm 50mm 55mm 12mm Lock Internal 60mm External E-Clip Wrench Retaining Retaining 65mm Ring Ring 70mm 75mm 16mm Lock Flat Washer Washer -16- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 19: Cleanup

    Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -17- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 20: Site Considerations

    Shadows, glare, or strobe effects that may distract or may be seriously injured by this impede the operator must be eliminated. machine. Only install in an access restricted location. Wall 30" Minimum Working Clearance " " Figure 9. Working clearances. -18- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 21: Assembly

    Figure 12. Securing the jointer to stand. shown in Figure Loosen motor bracket bolts shown in Figure Figure 11. Securing wheel assembly to stand. Figure 13. Motor bracket bolts (black arrows) and motor mount bolts (white arrows). -19- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 22 V-belt, which will lead to shortened bearing life in the motor or cutterhead. Figure 16. Attaching rabbet table to jointer. -20- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 23 — If one knife is even with the outfeed table but other knives are not, then the knife height must be adjusted. Refer to Adjusting/ Replacing Knives on Page 39. -21- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 24 MUST install and verify that it is working as intended before using the jointer! Failure to do this will greatly increase the chances of a serious injury when operating the jointer. -22- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 25: Knife Setting Jig

    This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system. -23- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 26: Test Run

    This safety feature must work properly before proceeding with regular Push STOP button in (see Figure 26). operations. Call Tech Support for help. STOP START Button Button Figure 26. STOP/START button locations. -24- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 27: Recommended Adjustments

    A small amount of black belt dust at the bottom of the belt housing is normal during the life of • Model ST1006 Knife Settings (refer to Page 39). the machine and does not indicate a problem with the machine or belt.

  • Page 28: Operations

    OPERATIONS Overview The Model ST1006/ST1011 will perform many types of Eye injuries or respiratory problems can occur operations that are beyond the scope of this manual. while operating this tool. Wear personal pro- Many of these operations can be dangerous or dead- tective equipment to reduce your risk from ly if performed incorrectly.

  • Page 29: Stock Inspection & Requirements

    1" Min. contain asbestos—cutting these materials with a jointer may lead to injury. Figure 29. Minimum stock dimensions for jointer. 10" Min. -27- ST1006/ST1011 8" Jointer (Mfd. Since 3/16) " Min.

  • Page 30: Squaring Stock

    (see Figure 31). Previously Jointed Edge Figure 33. Rip-cut on a table saw. Previously Surface Planed Face Figure 31. Surface plane on a thickness planer. -28- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 31: Surface Planing

    Failure to use push blocks when surface plan- ing could result in your hands contacting rotat- ing cutterhead, which will cause serious per- sonal injury. ALWAYS use push blocks when surface planing on jointer! -29- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 32: Edge Jointing

    Figure 37. Illustration of edge jointing results. Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of workpiece will not be parallel with each other. -30- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 33: Bevel Cutting

    DO NOT let them get closer than 4" from moving cutterhead at any time during operation! Repeat cutting process, as necessary, until you are satisfied with the results. Removed Surface Figure 39. Illustration of bevel cutting results. -31- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 34: Rabbet Cutting

    ALWAYS replace cutterhead guard after rabbet cutting! Figure 42. Illustration of rabbet cutting effects and a few sample joints. -32- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 35: Accessories

    Figure 45. 4" Precision Square. The D4613 8" HSS Jointer Knives (Set of 4) are the replacement blades for the Steelex ST1006. Figure 44. Indexable Carbide Insters for ST1011. Figure 46. HSS Jointer Knives for Model ST1006. -33- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 36: Maintenance

    Keep the table rust-free with regular applications of a Regular periodic maintenance on your STEELEX ® high-quality metal protectant. Model ST1006/ST1011 will ensure its optimum perfor- mance. Make a habit of inspecting your machine each Lubrication time you use it.

  • Page 37: Service

    6. Cutterhead bearings at fault. 6. Replace bearing(s)/realign cutterhead. 7. Centrifugal switch at fault. 7. Replace. 8. Motor bearings at fault. 8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -35- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 38 2. Workpiece too uneven at start of operation. 2. Take partial cuts to remove extreme high spots before after jointing. doing a full pass. 3. Check/adjust table parallelism (Page 42). 3. Outfeed table not parallel with infeed table. -36- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 39: General

    — Knives are set correctly set when they just touch bottom of straightedge at TDC in each of straightedge positions. — If knives do not touch straightedge or they lift up at any position, then those knives need to be adjusted. -37- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 40: Adjusting/Replacing Knives (St1006)

    (TDC)—even if the cutterhead is not parallel with the outfeed table. -38- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 41 Loosen the cutterhead gib bolts (see Figure 51), The Model ST1006 comes with both jack screws and springs inside the cutterhead to provide two options starting in the middle, and alternating back and for adjusting the knives (see Figure 50).
  • Page 42 (the highest point in their rotation). If you used the straightedge to set the knife heights, skip to the next step. 12. Replace the cutterhead guard and the close the back cover. -40- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 43: Rotating/Replacing Cutterhead Inserts (St1011)

    Note: If too much oil is applied to the threads, excess will attempt to squeeze out of threadedhole as you install insert and force it to raise slightly, making it out of alignment. -41- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 44: Checking/Adjusting Table Parallelism

    Figure 57 (rotate the cutterhead if necessary). Straightedge Outfeed Table Figure 57. Adjusting outfeed table even with cutterhead body. -42- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 45 Black Lines Represent Straightedge Positions from Overhead View Figure 60. Straightedge positions for checking infeed/outfeed parallelism. -43- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
  • Page 46 Set the outfeed table height (see Page 30). 10. Set the knives (refer to Page 38). 11. Reinstall the cutterhead guard and fence. -44- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 47: Setting Outfeed Table Height

    Use outfeed table adjustment lever to set knife heights. Refer to Adjusting/Replacing outfeed table so that knife or insert barely Knives (ST1006) on Page 38 for detailed touches straightedge, as illustrated in Figure 65. instructions. Loosen outfeed table lock located at front of...

  • Page 48: Setting Infeed Table Height

    Setting Infeed Table Calibrating Depth Height Scale The infeed table on the Model ST1006/ST1011 has The depth-of-cut scale can be calibrated or "zeroed" positive stop bolts that, when properly set up, allow to make sure the cutting depth shown on the scale the operator to quickly adjust the infeed table matches the actual cutting depth (per pass).

  • Page 49: Setting Fence Stops

    Figure 70, and loosen the fence tilt lock. Plunger Lock 45° Outward Collar Positive Stop Figure 72. Adjusting fence 45˚ outward. Bolt Retighten the jam nut loosened in Step 2. Fence Tilt Scale Figure 70. Fence controls. -47- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 50: Tensioning/Replacing V-Belt

    Tighten motor bracket fasteners (see Figure 73) Figure . Motor bracket bolts (black arrows) and and replace cabinet rear access panel. motor mount bolts (white arrows). Press down on motor to keep tension on belt. -48- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 51: Pulley Alignment

    Tighten the motor mount bolts. — If the pulleys are NOT aligned, do Steps 4–7. Close the back cover and reinstall the belt guard. Cutterhead Pulley Alignment Motor Pulley Figure 75. Pulleys aligned. -49- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 52: Electrical Components

    ELECTRICAL COMPONENTS Motor Junction Box Control Panel Assembly STOP/Reset Switch ON Switch Magnetic Switch Assembly To Control Panel Contactor Thermal Overload Relay To Motor To Power Source -50- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 53: St1006/St1011 Wiring Diagram

    ST1006/ST1011 Wiring Diagram Ground 240 VAC 6-20 PLUG CONTROL Ground PANEL 13no (from behind) Contactor 14no Thermal Overload Ground MAGNETIC SWITCH ASSEMBLY Start Capacitor Ground 200MFD 250VAC 240V Capacitor 30MFD MOTOR 450VAC -51- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 54: Parts

    PARTS Stand Breakdown 35-5 35-4 35-2 35-1 35-3 37 38 28-1 28-8 28-3 16 17 28-9 28-2 28-4 28-10 28-5 28-7 28-11 28-6 -52- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 55: Stand Parts List

    HEX BOLT M10-1.5 X 55 28-8 XST1006028-8 BALL BEARING 6204ZZ XST1006061 FOOT PEDAL BRACKET 28-9 XST1006028-9 BALL BEARING 6203ZZ XST1006062 FOOT PEDAL 28-10 XST1006028-10 CENTRIFUGAL SWITCH 16MM 3450 XST1006063 PHLP HD SCR M5-.8 X 16 -53- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 56: Jointer Breakdown

    Jointer Breakdown 134 135 ST1006 Only ST1011 Only -54- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 57: Jointer Parts List

    XST1006158 BEARING BLOCK (L) XST1006108 HEX NUT M6-1 XST1006159 BALL BEARING 6004-2RS XST1006109 HEX BOLT M6-1 X 25 XST1006160 SET SCREW M5-.8 X 16 (ST1006) XST1006112 COLLAR XST1006161 KNIFE LIFTER (ST1006) XST1006113 CARRIAGE MOUNT XST1006162 CUTTERHEAD 8" 4-KNIFE (ST1006) XST1006114...
  • Page 58 8" HELICAL CUTTERHEAD (ST1011) 220 XST1006220 WRENCH 12 X 14MM OPEN-ENDS 241 XST1011241 CUTTERHEAD INSERT 15 X 15 X 2.5MM (ST1011) 221 XST1006221 HEX WRENCH 2.5MM 242 XST1011242 FLAT HD TORX T20 M6-1 X 15 -56- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 59: Labels/Cosmetics

    308 XST1006308 DECORATIVE STRIPE TAPE 302 XST1006302 CUTTERHEAD GUARD WARNING LABEL 309 XST1006309 DISCONNECT POWER LABEL 303 XST1006303 ELECTRICITY LABEL 310 XST1006310 MACHINE ID LABEL (ST1006) 304 XST1006304 CONTROL PANEL LABEL 310 XST1011310 MACHINE ID LABEL (ST1011) 305 XST1006305 EYE/EAR/LUNG INJURY HAZARD LABEL...

  • Page 60: Warranty

    Every effort has been made to ensure that all machinery meets high quality and durability standards. ® We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products. -58- ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

  • Page 61: Warranty Registration

    _____ Other: How long have you been a woodworker/metalworker? _____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years How many of your machines or tools are STEELEX ® _____ 0-2 ____ 3-5 ____ 6-9 ____ 10+ Do you think your machine represents a good value?
  • Page 62 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

This manual is also suitable for:

St1011

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