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Abbriata M100 Series Use And Maintenance Handbook

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07/04/2016
MAINTENANCE
HANDBOOK
ROUND BALER
M100 / M120 / M150
FROM SERIAL NUMBER:
ZGE0009_0G0000084 (M100 SUPER – M100 MAGNUM)
ZGE000F_0_0000001 (M100 SUPER/L – M100 MAGNUM/L)
ZGE0008_0G0000194 (M120 COMPACT/PLUS – M120 COMPACT MAGNUM/PLUS)
ZGE0005_0G0001008 (M120 SUPER/PLUS – M120 MAGNUM/PLUS)
ZGE0006_0F0000400 (M150 SUPER/PLUS – M150 MAGNUM/PLUS)
ABBRIATA
MACCHINE AGRICOLE
Via F.lli Rosselli, 2 - 15079 SEZZADIO - Alessandria (ITALY)
tel. +39 0131 703.117 - fax +39 0131 703.506 - www.abbriata.com - abbriata@abbriata.com
USE AND
S.R.L.

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Summary of Contents for Abbriata M100 Series

  • Page 1 ZGE0008_0G0000194 (M120 COMPACT/PLUS – M120 COMPACT MAGNUM/PLUS) ZGE0005_0G0001008 (M120 SUPER/PLUS – M120 MAGNUM/PLUS) ZGE0006_0F0000400 (M150 SUPER/PLUS – M150 MAGNUM/PLUS) ABBRIATA S.R.L. MACCHINE AGRICOLE Via F.lli Rosselli, 2 - 15079 SEZZADIO - Alessandria (ITALY) tel. +39 0131 703.117 - fax +39 0131 703.506 - www.abbriata.com - abbriata@abbriata.com...

  • Page 3: Table Of Contents

    CONTENTS WARRANTY ..............................5 INTRODUCTION ............................... 5 MARKING AND IDENTIFICATION ........................5 SAFETY ................................6 START-UP ............................... 13 INSTRUCTIONS FOR USE ..........................14 SAFETY MECHANISM FOR OVERLOADING AND FOREIGN BODIES ............. 17 MAINTENANCE, LUBRICATION AMD GREASING ..................17 BINDING SYSTEM ............................19 HYDRAULIC SYSTEM ............................

  • Page 5: Warranty

    Use and maintenance handbook – ed_07/04/2016 WARRANTY The machine built by the company is guaranteed for 12 consecutive months from the date of purchase, provided that it is used according to the instructions contained in the Use and Maintenance manual and operates under normal working conditions.

  • Page 6: Safety

    Use and maintenance handbook – ed_07/04/2016 SAFETY SAFETY LABELS Before starting any operation make sure you have read and understood this manual. All When it is necessary to perform interventions of maintenance or maintenance or controls with the modification must be made rear door open, apply the according to the descriptions special safety stops on both...
  • Page 7 Use and maintenance handbook – ed_07/04/2016 When the rear door is open Label located near the lever 7 of nobody should stand behind the Figure 16/A. machine. If the machine is parked on very Stay at a safe distance from the soft soil, it is obligatory to machine.
  • Page 8 Use and maintenance handbook – ed_07/04/2016 Round baler – M100 / M120 / M150...
  • Page 9 Use and maintenance handbook – ed_07/04/2016 Round baler – M100 / M120 / M150...
  • Page 10 Use and maintenance handbook – ed_07/04/2016 WARNING! • Do not leave the machine unattended when there are moving parts. • Do not carry out any maintenance, lubrication, adjustment, cleaning, or any other operation when there are moving parts. • All operations must be done with the machine stationary and with the tractor's engine switched off. •...
  • Page 11 Use and maintenance handbook – ed_07/04/2016 BASIC RULES For safety purposes and to ensure correct machine operation, before starting the equipment it is recommended to check the operation of both the machine and the tractor. GENERAL SAFETY STANDARDS: USE CONDITIONS AND LIMITS WARNING! •...
  • Page 12 Use and maintenance handbook – ed_07/04/2016 WARNING! • During operation, persons or animals should not get closer than 40 meters from the machine! • Therefore, stay far away from the rear mobile chamber of the machine which expels the bales, thus creating a dangerous situation.

  • Page 13: Start-Up

    Use and maintenance handbook – ed_07/04/2016 START-UP Position the machine on a horizontal surface using the stopper foot (the height of the P.T.O. should be from 86 to 90 centimeters from the ground – fig. 1/bis). Position the pick-up rake in the hole A to bale long- medium crop or hole B to bale short crop (Fig.3).

  • Page 14: Instructions For Use

    Use and maintenance handbook – ed_07/04/2016 INSTRUCTIONS FOR USE 1. Connect plug 34 of Fig. 16/C to the electric device of the tractor and open switch no. 43 of Fig. 16/A so that it is possible to control the position of the pick-up by means of a hydraulic lever on the tractor.
  • Page 15 Use and maintenance handbook – ed_07/04/2016 5. For short products it is advisable to use the double binding option. To do this, pull the cutter cord (Fig. 7) which disables the cutter and enables the twine to go around the bale twice. 6.
  • Page 16 Use and maintenance handbook – ed_07/04/2016 9. To adjust the pressure of the bale, position lever E (fig. 8/A , detail B) from 1 (min. density) to 7 (max. density). For further adjustment of the pressure of the bale, shorten or lengthen spring no. 4 Fig. 8/A within the limits from 1 to 3 (Fig.

  • Page 17: Safety Mechanism For Overloading And Foreign Bodies

    Use and maintenance handbook – ed_07/04/2016 SAFETY MECHANISM FOR OVERLOADING AND FOREIGN BODIES 1. The round baler is provided with a cardan drive shaft with torque limiter: in case of overload, it shears off the safety bolt preventing any parts from breaking (Fig.

  • Page 18: Binding System

    (Fig. 15). Be careful! Don’t lubricate too much this main chain.. BINDING SYSTEM ® "Abbriata " round balers are provided, as standard equipment, with one twine binding device, and can Fig. 14 be equipped with a “net binding device” or “double twine binding device”...

  • Page 19: Hydraulic System

    • deviator / switch 23 to select alternatively, the pick-up or the rear door movement (insert D fig.16/A). ® ABBRIATA round balers can be connected to the tractor with a set of two hydraulic hoses no. 3 - 4 (insert B fig.16/A) or with one hydraulic hose 19 and switch 23 (insert D fig.
  • Page 20 Use and maintenance handbook – ed_07/04/2016 Fig. 16/A Fig. 16/C Round baler – M100 / M120 / M150...
  • Page 21 Use and maintenance handbook – ed_07/04/2016 Fig.16/D Fig.16/E Round baler – M100 / M120 / M150...

  • Page 22: Electric Motors

    Use and maintenance handbook – ed_07/04/2016 CONNECTING WIRES OF THE ROUND BALER PLUG AND TRACTOR SOCKET TO ACTIVATE LIGHTS AND ELECTRIC MOTORS. A) THE MACHINE IS SUPPLIED WITH A 7 POLE PLUG ROUND BALER PLUG The 7 pole plug of the round baler is supplied pre-wired to activate lights and electric motors, therefore must not be modified. TRACTOR SOCKET The existing 7 pole “standard”...
  • Page 23 Use and maintenance handbook – ed_07/04/2016 CASE 3 – The 7 poles are all occupied. It is necessary to modify existing socket connections as follows: EXISTING SOCKET MODIFIED SOCKET 1. Right arrow Yellow (X) 1. Right arrow Yellow 2.Rear fog lamp / Motors Blue 2.

  • Page 24: Hoisting The Machine

    Use and maintenance handbook – ed_07/04/2016 HOISTING THE MACHINE To hoist the machine use the special attachments or hooks located on the upper part (Fig. A). It is advisable to use an appropriate compensator to avoid damaging the machine. The machine is equipped with extra wedges that, when not in use, are stored in the upper part of the machine.

  • Page 25: End Of Season Storage

    Use and maintenance handbook – ed_07/04/2016 END OF SEASON STORAGE After eliminating all the harvest residues and disconnecting the binding system, and removing the twine or net, please do the following: a) Thoroughly clean the interior and exterior of the machine. Dirt and humidity may create rust. Important! Warning! Clean the machine by using a high pressure air unit.
  • Page 26 Use and maintenance handbook – ed_07/04/2016 Round baler – M100 / M120 / M150...
  • Page 27 Use and maintenance handbook – ed_07/04/2016 REMARK SHEET ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………………………...

This manual is also suitable for:

M120 seriesM150 seriesM100 superM100 magnumM100 super/lM100 magnum/l ... Show all

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