the new operating condition. Fan shaft loading increases dramati-
cally as wheel speed is increased.
To reduce vibration, replace the motor's adjustable pitch pulley
with a fixed pitch pulley (after the final airflow balance adjust-
ment). This will reduce the amount of vibration generated by the
motor/belt-drive system.
COOLING
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury,
death and/or equipment damage.
This system uses R-410A refrigerant, which has higher pres-
sures than R-22 and other refrigerants. No other refrigerant
may be used in this system. Gage set, hoses, and recovery sys-
tem must be designed to handle R-410A refrigerant. If unsure
about equipment, consult the equipment manufacturer.
Evaporator Coil
The evaporator coil is traditional round-tube, plate-fin technology.
Tube and fin construction is of various optional materials and
coatings (see Appendix A). Coils are multiple-row.
Coil Maintenance and Cleaning Recommendation
Routine cleaning of coil surfaces is essential to maintain proper
operation of the unit. Elimination of contamination and removal of
harmful residues will greatly increase the life of the coil and ex-
tend the life of the unit. The following maintenance and cleaning
procedures are recommended as part of the routine maintenance
activities to extend the life of the coil.
REMOVE SURFACE LOADED FIBERS
Surface loaded fibers or dirt should be removed with a vacuum
cleaner. If a vacuum cleaner is not available, a soft non-metallic
bristle brush may be used. In either case, the tool should be ap-
plied in the direction of the fins. Coil surfaces can be easily dam-
aged (fin edges can be easily bent over and damage to the coating
of a protected coil) if the tool is applied across the fins.
NOTE: Use of a water stream, such as a garden hose, against a
surface loaded coil will drive the fibers and dirt into the coil. This
will make cleaning efforts more difficult. Surface loaded fibers
must be completely removed prior to using low velocity clean wa-
ter rinse.
PERIODIC CLEAN WATER RINSE
A periodic clean water rinse is very beneficial for coils that are ap-
plied in coastal or industrial environments. However, it is very im-
portant that the water rinse is made with very low velocity water
stream to avoid damaging the fin edges. Monthly cleaning as de-
scribed below is recommended.
ROUTINE CLEANING OF EVAPORATOR COIL SURFACES
Monthly cleaning with Totaline
cleaner is essential to extend the life of coils. This cleaner is avail-
able from Carrier Replacement parts division as part number
P902-0301 for a one gallon container, and part number P902-0305
for a 5 gallon container. It is recommended that all round tube coil
cleaner as described below. Coil cleaning should be part of the
unit's regularly scheduled maintenance procedures to ensure long
life of the coil. Failure to clean the coils may result in reduced du-
rability in the environment.
Avoid the use of:
•
coil brighteners
•
acid cleaning prior to painting
•
high pressure washers
environmentally balanced coil
®
•
poor quality water for cleaning
Totaline environmentally sound coil cleaner is non-flammable,
hypoallergenic, non-bacterial, and a USDA accepted biodegrad-
able agent that will not harm coil or surrounding components such
as electrical wiring, painted metal surfaces, or insulation. Use of
non-recommended coil cleaners is strongly discouraged since coil
and unit durability could be affected.
Totaline Environmentally Balanced Coil Cleaner Application
Equipment
•
2
/
gallon garden sprayer
1
2
•
Water rinse with low velocity spray nozzle
UNIT DAMAGE HAZARD
Failure to follow this caution may result in accelerated
corrosion of unit parts.
Harsh chemicals, household bleach or acid or basic cleaners
should not be used to clean outdoor or indoor coils of any kind.
These cleaners can be very difficult to rinse out of the coil and
can accelerate corrosion at the fin/tube interface where
dissimilar materials are in contact. If there is dirt below the
surface of the coil, use the environmentally balanced coil
cleaner.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in reduced unit perfor-
mance or unit shutdown.
High velocity water from a pressure washer, garden hose, or
compressed air should never be used to clean a coil. The force
of the water or air jet will bend the fin edges and increase air-
side pressure drop.
Totaline Environmentally Balanced Coil Cleaner Application
Instructions
1.
Proper eye protection such as safety glasses is recommended
during mixing and application.
2.
Remove all surface loaded fibers and dirt with a vacuum
cleaner as described above.
3.
Thoroughly wet finned surfaces with clean water and a low
velocity garden hose, being careful not to bend fins.
4.
Mix Totaline environmentally balanced coil cleaner in a
2
/
gallon garden sprayer according to the instructions
1
2
included with the cleaner. The optimum solution temperature
is 100°F (38°C).
NOTE: Do NOT USE water in excess of 130°F (54°C), as the en-
zymatic activity will be destroyed.
5.
Thoroughly apply Totaline environmentally balanced coil
cleaner solution to all coil surfaces including finned area, tube
sheets and coil headers.
6.
Hold garden sprayer nozzle close to finned areas and apply
cleaner with a vertical, up-and-down motion. Avoid spraying
in horizontal pattern to minimize potential for fin damage.
7.
Ensure cleaner thoroughly penetrates deep into finned areas.
8.
Interior and exterior finned areas must be thoroughly cleaned.
9.
Finned surfaces should remain wet with cleaning solution for
10 minutes.
10. Ensure surfaces are not allowed to dry before rinsing. Reap-
ply cleaner as needed to ensure 10 minute saturation is
achieved.
5
CAUTION
CAUTION