Unigreen TurboTeuton P500 Use And Maintenance Manual

Mounted mistblowers;
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USE AND MAINTENANCE MANUAL
MISTBLOWERS TURBOTEUTON
MOUNTED MISTBLOWERS
serie TURBOTEUTON - MAIA - TT:
P Polipo - P SuperSpalliera - RV-GDV
Read this manual carefully before use.
04/2010

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Summary of Contents for Unigreen TurboTeuton P500

  • Page 1 USE AND MAINTENANCE MANUAL MISTBLOWERS TURBOTEUTON MOUNTED MISTBLOWERS serie TURBOTEUTON - MAIA - TT: P Polipo - P SuperSpalliera - RV-GDV Read this manual carefully before use. 04/2010...
  • Page 2: Table Of Contents

    SUPER SPALLIERA FOR ESPALIER ... 18 5.3.3 RV BOOM FOR GDC ... 18 HYDRAULICS ... 19 5.4.1 OIL FEED FROM TRACTOR ... 19 SPRAYING ... 20 DESCRIPTION OF THE DIFFUSERS... 20 DESCRIPTION OF TYPE OF JETS ... 20 2 unigreen Summary...
  • Page 3 TABLES FOR CALIBRATING RV-GDC 5+5 (20 NOZZLES) ... 31 TAB. 3 TABLE OF DELIVERY OF NOZZLES FOR ATOMISERS ... 32 TABLE 4-5 TABLES OF DELIVERY OF NOZZLES FOR HAND LANCES ... 32 TABLE 7 TABLE OF PROGRAMMED MAINTENANCE ... 33 TAB.17B ALLOWED FITTINGS ... 34 unigreen 3...
  • Page 4: Using And Keeping The Use And Maintenance Manual

    Improper use: The use the UNIGREEN machines are designed for is indicated in this manual, any other use is forbidden and makes the guarantee void. PRODUCT RESPONSIBILITY...
  • Page 5: Safety Regulations And Residual Risks

    It is obligatory to keep all the plates with danger and safety signs in perfect conditions. If they get damaged or deteriorate, replace them in good time. Replace parts believed to be faulty with others indicated by UNIGREEN. NEVER try makeshift or hazardous solutions.
  • Page 6: Intended Use

    The use of liquid fertilizers in suspension is not allowed, while the use of the same in a solution is possible if requested when the machine is ordered from Unigreen and in any case changing some of the parts described in the handbooks of the regulator, such as the manometer (stainless steel), the nozzles (large diameter ceramic) and eliminating the fine mesh filters to prevent blockages.
  • Page 7: Taking Precautions Against Fire Hazards

    Please contact the agent in your zone, the nearest authorised workshop or UNIGREEN S.p.A. directly for any repairs the user feels they aren’t capable of performing alone. (see point 8.4) Due to the complexity of the equipment and the variety of technologies used (mechanical, hydraulic, oil-pressure and electrotechnical) operators must not dismantle or modify the equipment.
  • Page 8: Noise Level Of The Machine

    The pumps are generally diaphragm pumps but in some cases they are fitted with pistons. The accessories for completing the fitting, non-drip jets and ceramic nozzles make the UNIGREEN mistblower a highly qualified and efficient piece of equipment. 4.1.1 WORK STATIONS The use of this machine does not envisage an operator standing constantly near the same, the operator normally sits in the cab of the tractor.
  • Page 9: Hand Washing Tanks

    When you receive the machine, check that it is complete and no parts are missing. If there are any damaged parts, inform your local reseller or UNIGREEN directly in good time. When the machine is delivered, make sure you ask: that the machine is delivered with all of its parts fitted and that the fitting meets the requisites in table N°...
  • Page 10: Tractor Coupling

    T = massa della trattrice + operatore (75 kg) Z = massa della zavorra M = massa della macchina operatrice 10 unigreen TRACTOR COUPLING The tractor must have 1”3/8 ASAE DIN 9611/A power-takeoff that runs at 550 rpm. It must have a 3-point elevator suitable for safely supporting the weight of the atomiser.
  • Page 11: Cardan Shaft

    After washing the cartridge, reassemble the cover making sure you connect the same to the circuit again, using the valves described above in the opposite order. WARNING!: Don’t disperse the washing residues in the environment!! FIG. 6 FIG. 7 FIG. 8 Valve Filter unigreen 11...
  • Page 12: Pressure Regulator

    If the tractor has a waterproof cabin the use of electrical controls is obligatory. 4.8.1 COMPONENTS OF THE PRESSURE REGULATOR Below you will find the indications for the main models fitted on Unigreen products. A main ON-OFF command: “open” lets the fluid flow into the circuit in use;...
  • Page 13: Delivery Filters (Only Equipped Models)

    The pressure is normally regulated to 30-35 bar with the relevant valve (using a yellow knob) and displayed on the manometer installed; opening the utilities makes the pressure drop. FIG. 9 Tank rinsing Ejector Agitator 1 Agitator 2 unigreen 13...
  • Page 14: Filling The Tank

    This reading is precise if the tank is on flat ground; the actual total capacity coincides with the highest number. All the filling systems fitted by Unigreen on their production machines or on request are antipollution and stop the liquid overflowing out of the tank.
  • Page 15: Mixing

    - Introduce the tin into the hopper, inserting the washing pipe into the tin. -Press the tin onto the pipe until it has been washed clean. -At the end of the operations close the tap (D) of the pressure regulator again. unigreen 15...
  • Page 16: Washing The Atomiser

    16 unigreen 4.13 WASHING THE ATOMISER After every treatment, thoroughly clean the equipment, washing it with water inside and out. Dirty equipment is very dangerous for people and in particular for children.
  • Page 17: Blower Group

    0.5 bar. Boxes designed to be used for particularly heavy duty work are equipped with a breather cap that can be fitted on any cast iron box on request. Ø500 Nylon impeller with sinterized expansion clutch. unigreen 17...
  • Page 18: Distributor Accessories

    POLIPO SPALLIERA SUPER SPALLIERA RV per GDC 18 unigreen DISTRIBUTOR ACCESSORIES Various configurations of accessories or distributors are fitted to the outlet of the fans. At present these are: Polipo - Super Spalliera - RV GDC WARNING: for all adjustments, always observe the safety indications in the chapters relevant to maintenance and repair of this manual, as well as paragraph 2.3.1 relevant to the use of chemical products.
  • Page 19: Hydraulics

    Pay attention to the integrity and efficiency of the hydraulic components and in particular to the pipes to prevent the risk of bursting. Do a full check on the pipes and components at least once a year, we recommend replacing hydraulic pipes every 3-4 years. unigreen 19...
  • Page 20: Spraying

    Specific anti-drift nozzles are available from Unigreen. The main characteristic of these nozzles is that they eliminate the fog effect caused by the presence of drops that are too small and are particularly sensitive to drifting. For further information please contact Unigreen for the relevant instruction handbook.
  • Page 21: Calibrating Turbo Teuton

    Example- In the table: 907lt/ha with row distance 3m. 907x3 = 971 Lt/ha with row distance 2,8m unigreen 21...
  • Page 22: Hand Lances

    We recommend using a table of programmed maintenance to follow in time to keep the mistblower in an efficient working condition. For major and important maintenance jobs we recommend using the normal UNIGREEN assistance service available from your reseller, (if necessary) replacing parts using original spare parts only. ROUTINE MAINTENANCE After every treatment wash the inside of the tank and the entire circuit as indicated in paragraph 4.13...
  • Page 23: Multiplier Lubrication

    REPAIRS We recommend having the normal UNIGREEN assistance service available from our reseller perform any repairs or contact a specialised workshop. During all of the repairs, in particular when welding, the machine and the circuit must be clean of any residues of chemical product.
  • Page 24: Demolition And Disposal

    The user of the present machine can contact the collection centres instituted by the Local Authorities or the UNIGREEN Company directly, or request withdrawal by the dealer, in order to carry out correct disposal of the waste.
  • Page 25 B1606.0015 holes Ø 0,8 1002/0110F Filter Ø0,8 3400/0400F Filter Ø0,8 3400/0401F Filter Ø1,0 3400/0402F Filter Ø1,0 3400/0403F Filter Ø1,0 3400/0404F Filter Ø1,0 3400/0405F 1805/0034F 1805/0050F Lilac 3400/0611F Olive 3400/0612F Orange 3400/0613F Green 3400/0614F Yellow 3400/0615F Blue 3400/0616F 3400/0617F unigreen 25...
  • Page 26: Tables For Calibrating Polipo 4+4 (8 Nozzles) Narrow Rows

    TABLES FOR CALIBRATING POLIPO 4+4 (8 NOZZLES) NARROW ROWS unigreen spa Tabella erogazione in Litri/ettaro Turbo Teuton 8 getti Lt./ha spreading rate table for Turbo Teuton 8 NOZZLES ISO ARANCIO -Orange PRESSIONE bar 390 457 552 590 667 733 771 771 905 1086 1190 1324 1448 1533...
  • Page 27: Tables For Calibrating Polipo 4+4 (8 Nozzles) Wide Rows Optional

    TABLES FOR CALIBRATING POLIPO 4+4 (8 NOZZLES) WIDE ROWS OPTIONAL unigreen spa Tabella erogazione in Litri/ettaro Turbo Teuton 8 getti Lt./ha spreading rate table for Turbo Teuton 8 NOZZLES ISO ARANCIO -Orange PRESSIONE bar 281 329 398 425 480 528 555 555 651 782 857 953 1042 1104...
  • Page 28: Tables For Calibrating Polipo 5+5 (20 Nozzles) Narrow Rows

    TABLES FOR CALIBRATING POLIPO 5+5 (10 NOZZLES) NARROW ROWS unigreen spa Tabella erogazione in Litri/ettaro Turbo Teuton 10 getti Lt./ha spreading rate table for Turbo Teuton 10 NOZZLES ISO ARANCIO -Orange PRESSIONE bar 486 571 686 743 838 914 962 962 1133 1352 1486 1657 1810 1914...
  • Page 29: Tables For Calibrating Polipo 5+5 (10 Nozzles) Wide Rows Optional

    TurboTeuton CALIBRATING TABLES TABLES FOR CALIBRATING POLIPO 5+5 (10 NOZZLES) WIDE ROWS OPTIONAL unigreen spa Tabella erogazione in Litri/ettaro Turbo Teuton 10 getti Lt./ha spreading rate table for Turbo Teuton 10 NOZZLES ISO ARANCIO -Orange PRESSIONE bar 350 411 494 535 603 658 693 693 816 974 1070 1193 1303 1378...
  • Page 30: Tables For Calibrating Super Spalliera 4+4 (8 Nozzles)

    TABLES FOR CALIBRATING SUPER SPALLIERA 4+4 (8 NOZZLES) unigreen spa Tabella erogazione in Litri/ettaro Turbo Teuton 10 getti Lt./ha spreading rate table for Turbo Teuton 10 NOZZLES ISO ARANCIO -Orange PRESSIONE bar 350 411 494 535 603 658 693 693 816 974 1070 1193 1303 1378...
  • Page 31: Tables For Calibrating Rv-Gdc 5+5 (10 Nozzles)

    TurboTeuton CALIBRATING TABLES TABLES FOR CALIBRATING RV-GDC 5+5 (10 NOZZLES) unigreen spa Tabella erogazione in Litri/ettaro Turbo Teuton GDC 10 getti Lt./ha spreading rate table for Turbo Teuton GDC 10 NOZZLES ISO ARANCIO -Orange PRESSIONE bar 350 411 494 535 603 658 693 693 816 974 1070 1193 1303 1378...
  • Page 32: Tab. 3 Table Of Delivery Of Nozzles For Atomisers

    TABLE OF DELIVERY IN LITRES / MIN. OF THE CONICAL NOZZLES FOR MITRA SPRAY GUN DIAMETER NOZZLE PRESSURE (BAR) cone direct jet cone direct jet cone direct jet cone direct jet cone TABLE. 5 direct jet 32 unigreen OLIVE ORANGE GREEM 0067 0,35 0,51 0,76 0,41 0,60 0,90 0,49 0,72 1,07...
  • Page 33: Table 7 Table Of Programmed Maintenance

    Check the suction system Replace ( * ) If the replacement isn’t done immediately, drain the water out of the pump and introduce clean oil without water (also used) or diesel to stop rust attacking the internalparts Clean unigreen 33...
  • Page 34: Tab.17B Allowed Fittings

    REGULATOR DISTRIBUTOR ACCESSORIES NOZZLES NOZZLE-TIPS OPTIONALS TOTAL MASS in Kg P HP 34 unigreen MOUNTED ATOMISERS TYPE OF Polyethylene Tank MACHINE TURBO TEUTON P - MAIA P - TT P P302 Nominal capacity (L.) CENTRIFUGO Ø500 XPV POMPA APS 96...
  • Page 35 35...
  • Page 36 Rinaldi, 105 - 42124 Reggio Emilia - ITALY Tel. +39 0522 369811 Fax. +39 0522 369898 e-mail: info@unigreen-spa.com internet: www.unigreen-spa.com member of the group Descriptions, indicative illustrations, UNIGREEN S.P.A. reserves the right to make variations or modifications without prior warning.

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