Unigreen Mistblowers AP APC Use And Maintenance Manual

Mounted mistblowers
Table of Contents

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USE AND MAINTENANCE MANUAL
MISTBLOWERS
MOUNTED MISTBLOWERS
serie EXPO - CLIO - KAMBA - VENUS - DEVIL - SIRIO - EOLO - AP
Read this manual carefully
before use.
Color code
04/2010

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Table of Contents
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Summary of Contents for Unigreen Mistblowers AP APC

  • Page 1 USE AND MAINTENANCE MANUAL MISTBLOWERS MOUNTED MISTBLOWERS serie EXPO - CLIO - KAMBA - VENUS - DEVIL - SIRIO - EOLO - AP Read this manual carefully before use. Color code 04/2010...
  • Page 2: Table Of Contents

    HYDRAULIC DRIVES ... 18 5.7.4 OIL FEED FROM TRACTOR ... 18 SPRAYING ... 19 DESCRIPTION OF TYPE OF JETS ... 19 DESCRIPTION OF TYPE OF NOZZLES ... 19 6.2.1 NORMAL VOLUME CONICAL NOZZLES (OVER 500L/HA) ... 19 2 unigreen Summary...
  • Page 3 TABLE 4-5 TABLES OF DELIVERY OF NOZZLES FOR HAND LANCES ... 35 TABLE 8 PROBLEMS, CAUSES AND SOLUTIONS ... 36 TABLE 7 TABLE OF PROGRAMMED MAINTENANCE ... 36 TAB.14A ALLOWED FITTINGS ... 37 TAB.15A ALLOWED FITTINGS ... 38 TAB.16A ALLOWED FITTINGS ... 39 unigreen 3...
  • Page 4: Using And Keeping The Use And Maintenance Manual

    Improper use: The use the UNIGREEN machines are designed for is indicated in this manual, any other use is forbidden and makes the guarantee void. PRODUCT RESPONSIBILITY...
  • Page 5: Safety Regulations And Residual Risks

    It is obligatory to keep all the plates with danger and safety signs in perfect conditions. If they get damaged or deteriorate, replace them in good time. Replace parts believed to be faulty with others indicated by UNIGREEN. NEVER try makeshift or hazardous solutions.
  • Page 6: Intended Use

    The use of liquid fertilizers in suspension is not allowed, while the use of the same in a solution is possible if requested when the machine is ordered from Unigreen and in any case changing some of the parts described in the handbooks of the regulator, such as the manometer (stainless steel), the nozzles (large diameter ceramic) and eliminating the fine mesh filters to prevent blockages.
  • Page 7: Taking Precautions Against Fire Hazards

    Please contact the agent in your zone, the nearest authorised workshop or UNIGREEN S.p.A. directly for any repairs the user feels they aren’t capable of performing alone. (see point 10.4) Due to the complexity of the equipment and the variety of technologies used (mechanical, hydraulic, oil-pressure and electrotechnical) operators must not dismantle or modify the equipment.
  • Page 8: Noise Level Of The Machine

    The accessories for completing the fitting, non-drip jets and ceramic nozzles make the UNIGREEN atomiser a highly qualified and efficient piece of equipment. 4.1.1 WORK STATIONS The use of this machine does not envisage an operator standing constantly near the same, the operator normally sits in the cab of the tractor.
  • Page 9: Hand Washing Tanks

    When you receive the machine, check that it is complete and no parts are missing. If there are any damaged parts, inform your local reseller or UNIGREEN directly in good time. When the machine is delivered, make sure you ask: that the machine is delivered with all of its parts fitted and that the fitting meets the requisites in table N°...
  • Page 10: Tractor Coupling

    + operator (75kg) ballast mass sprayer mass 10 unigreen TRACTOR COUPLING The tractor must have 1”3/8 ASAE DIN 9611/A power-takeoff that runs at 550 rpm. It must have a 3-point elevator suitable for safely supporting the weight of the atomiser.
  • Page 11: Cardan Shaft

    WARNING!: Don’t disperse the washing residues in the environment!! FIG. 6 FIG. 7 Don’t use the sprayer without having consulted the enclosed handbook. FIG. 8 Valve Filter unigreen 11...
  • Page 12: Pressure Regulator

    If the tractor has a waterproof cabin the use of electrical controls is obligatory. 4.8.1 COMPONENTS OF THE PRESSURE REGULATOR Below you will find the indications for the main models fitted on Unigreen products. A main ON-OFF command: “open” lets the fluid flow into the circuit in use;...
  • Page 13: Delivery Filters (Only Equipped Models)

    You should clean the cartridge by hand periodically, on the basis of the product used. Stop the pump to clean. Wear rubber gloves and the other personal protective equipment when cleaning. 40 mesh RV 86 mesh FIG. 9 unigreen 13...
  • Page 14: Filling The Tank

    This reading is precise if the tank is on flat ground; the actual total capacity coincides with the highest number. All the filling systems fitted by Unigreen on their production machines or on request are antipollution FIG. 10 and stop the liquid overflowing out of the tank.
  • Page 15: Manual Premixing

    Despite the presence of protections at CE rule, it is compulsory to switch off the engine and to take the key off. This symbol identifies the clean water tank on the machine used to wash the circuit unigreen 15...
  • Page 16: Blower Group

    FIG. 19A FIG. 19B Speed change lever 16 unigreen BLOWER GROUP All the atomisers have a high speed fan rotor. You must take great care and beware of the effects that this can provoke: such as the aspiration and projection of foreign bodies which, although of a small size, can be very dangerous especially for the eyes and face.
  • Page 17: Blower Group With Front Suction

    You shouldn’t change the position of the washers or add or remove any. Only tighten down the screws with moderate force as they have an aluminium thread. FIG. 20A FIG. 20B FIG. 21 drilled reference disc (only fitted models) FIG. 22 unigreen 17...
  • Page 18: Clutch

    FIG. 23 FIG. 24 FIG. 25 18 unigreen CLUTCH Big aluminium and nylon blowers have a centrifugal type clutch that makes it possible to engage the fan rotor gradually. This prevents jerky starts, due to the inertia of the fan rotor, which can have a negative effect on the transmission.
  • Page 19: Spraying

    6.2.3 ANTI-DRIFT NOZZLES Specific anti-drift nozzles are available from Unigreen. The main characteristic of these nozzles is that they eliminate the fog effect caused by the presence of drops that are too small and are particularly sensitive to drifting. For further information please contact Unigreen for the relevant instruction handbook.
  • Page 20: Calibrating Axial Fan Atomisers

    3m 907x3 = 971 Lt/ha with a space between the rows of 2.8m 20 unigreen CALIBRATING AXIAL FAN ATOMISERS (Tables on pages 25 - 30) The tables on pages 25-30 let you easily calculate the distribution in litres/...
  • Page 21: Treatments On Herbaceous Cultivations

    B forwards or backwards. Use lever C to open the jet. The standard nozzle is Ø 2.5 Replacement nozzles are available for all of the lances and the capacities are indicated in the tables TAB.4 and TAB.5 ( page 34). unigreen 21...
  • Page 22: Maintenance

    We recommend using a table of programmed maintenance to follow in time to keep the atomiser in an efficient working condition. For major and important maintenance jobs we recommend using the normal UNIGREEN assistance service available from your reseller, (if necessary) replacing parts using original spare parts only. ROUTINE MAINTENANCE After every treatment wash the inside of the tank and the entire circuit as indicated in paragraph 4.13...
  • Page 23: Storage In A Warehouse And Transportation

    We recommend having the normal UNIGREEN assistance service available from our reseller perform any repairs or contact a specialised workshop. During all of the repairs, in particular when welding, the machine and the circuit must be clean of any residues of chemical product.
  • Page 24 The user of the present machine can contact the collection centres instituted by the Local Authorities or the UNIGREEN Company directly, or request withdrawal by the dealer, in order to carry out correct disposal of the waste.
  • Page 25: Tables For Calibrating Atomisers Ø500-600

    TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS Ø500-600 unigreen spa Tabella erogazione in Litri/ettaro Gr.Ventola Ø500-Ø600 8 getti Lt./ha spreading rate tab le for Blower Ø500-Ø600 8 NOZZLES Piastrina ceramica Ø1,0 PRESSIONE bar 857 983 1120 1246 1354 1543 1691 1154 1417 1623 1806 1989 2286 2514...
  • Page 26: Tables For Calibrating Atomisers Ø600-650

    TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS Ø600-650 unigreen spa Tabella erogazione in Litri/ettaro Gr.Ventola Ø600-Ø650 10 getti Lt./ha spreading rate tab le for Blower Ø600-Ø650 10 NOZZLES Piastrina ceramica Ø1,0 PRESSIONE bar 1074 1229 1400 1554 1691 1926 2114 1446 1771 2029 2257 2486 2857 3143...
  • Page 27: Tables For Calibrating Atomisers Ø700-750

    TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS Ø700-750 unigreen spa Tabella erogazione in Litri/ettaro Gr.Ventola Ø700-Ø750 12 getti Lt./ha spreading rate tab le for Blower Ø700-Ø750 12 NOZZLES Piastrina ceramica Ø1,0 PRESSIONE bar 1291 1474 1680 1863 2029 2309 2537 1737 2126 2434 2709 2983 3429 3771...
  • Page 28: Tables For Calibrating Atomisers Ø800

    TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS Ø800 unigreen spa Tabella erogazione in Litri/ettaro Gr.Ventola Ø800 14 getti Lt./ha spreading rate tab le for Blower Ø800 14 NOZZLES Piastrina ceramica Ø1,0 PRESSIONE bar 1127 1290 1470 1633 1774 2023 2220 1517 1860 2130 2370 2610 3000 3300...
  • Page 29: Tables For Calibrating Atomisers Ø900

    TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS Ø900 unigreen spa Tabella erogazione in Litri/ettaro Gr.Ventola Ø900 16 getti Lt./ha spreading rate tab le for Blower Ø900 16 NOZZLES Piastrina ceramica Ø1,0 PRESSIONE bar 1290 1474 1680 1864 2031 2310 2537 1736 2126 2434 2709 2983 3429 3771...
  • Page 30: Tables For Calibrating Atomisers Ø650 Tgz

    TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS Ø650 TGZ unigreen spa Tabella erogazione in Litri/ettaro Gr.Ventola Ø650 14 getti Lt./ha spreading rate tab le for Blower Ø650 14 NOZZLES TR 80-01 ISO VERDE PRESSIONE bar 727 864 1029 1131 1255 1385 1461 1467 1735 2085 2283 2551 2791 2949...
  • Page 31: Tables For Calibrating Cannons Ø450

    933 1015 1170 1317 888 1024 1152 975 1097 979 1066 1229 1382 888 1024 1152 933 1015 1170 1317 888 1024 1152 975 1097 unigreen spa Gittata spray distance 10 m. 15 m. 18 m. Tab. 3215/0000F unigreen spa...
  • Page 32: Tables For Calibrating Cannons Ø400-455

    N.B. to obtain better agitaton in the tank, verify that the total lt/min. spray delivery does not exceed 75% of the pump delivery. For example, with an APS 121 select a maxium setting of 86 lt/min. 32 unigreen Piastrina ceramica Ø2...
  • Page 33: Tables For Calibrating Cannons Ø400-455 Tilting Head

    N.B. to obtain better agitaton in the tank, verify that the total lt/min. spray delivery does not exceed 75% of the pump delivery. For example, with an APS 121 select a maxium setting of 86 lt/min. Piastrina ceramica Ø2 Piastrina ceramica Ø2 960 1197 840 1047 unigreen spa Gittata spray distance 15 m. 18 m. 23 m.
  • Page 34: Table 1-3 Tables Of Delivery Of Nozzles For Atomisers

    10 bar 0,36 12 bar 0,39 15 bar 0,44 18 bar 0,48 20 bar 0,51 TAB. 3 Code : 3400/0611F 3400/0612F 3400/0613F 3400/0614F 3400/0615F 3400/0616F 3400/0617F 34 unigreen 1,88 1,14 2,15 1,31 2,45 1,43 2,72 1,55 2,96 1,74 3,37 1,93...
  • Page 35: Table 4-5 Tables Of Delivery Of Nozzles For Hand Lances

    9,20 11,5 8,80 10,8 13,0 18,4 8,10 10,2 11,4 14,4 11,7 14,1 16,4 24,1 10,2 12,9 14,0 18,0 13,4 16,8 19,1 28,2 10,9 13,7 14,5 18,8 14,3 17,9 21,0 30,1 12,5 14,9 16,4 20,9 15,8 19,7 23,0 33,0 unigreen 35...
  • Page 36: Table 8 Problems, Causes And Solutions

    Noisiness and the level of the oil has dropped Water in the oil No liquid comes out of the nozzles NOTE: ( * ) Only specialised technician 36 unigreen CAUSES Air suction Adjustment valve closed (Command group isn’t at zero pressure)
  • Page 37: Tab.14A Allowed Fittings

    EMPTY MAX FITINGS in Kg X10 FULL MAX FITINGS P HP POWER NECESSARY ATOMIZZATORI PORTATI Truck-mounted mistblowers EXPO P EXPO A CLIO P -AP P EXPO M CLIO M - AP M KAMBA VENUS - AP TOP 1440 unigreen 37...
  • Page 38: Tab.15A Allowed Fittings

    CIRCUIT WASHER LEAF PROTECTION TOTAL MASS EMPTY MAX FITINGS in Kg FULL MAX FITINGS P HP POWER NECESSARY 38 unigreen ATOMIZZATORI PORTATI TYPE OF con PULEGGIA MACHINE Truck-mounted mistblowers with BELT DRIVE DEVIL - P AP-DP Nominal capacity 200 ATOMIZZATORI PORTATI con MOLTIPLICATORE...
  • Page 39: Tab.16A Allowed Fittings

    ATOMIZZATORI PORTATI A CANNONE TYPE OF Tractor-mounted mistblowers "Cannon Type" MACHINE EOLO C - SIRIO C Nominal capacity (lt.) APS 71 APS 96 - IDS960 APS121 APS145 - IDS1401 BORA - APC 1000 1050 1380 1430 1580 1000 1630 unigreen 39...
  • Page 40 Rinaldi, 105 - 42124 Reggio Emilia - ITALY Tel. +39 0522 369811 Fax. +39 0522 369898 e-mail: info@unigreen-spa.com internet: www.unigreen-spa.com member of the group Descriptions, indicative illustrations, UNIGREEN S.P.A. reserves the right to make variations or modifications without prior warning.

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