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OPERATOR'S MANUAL
POWER HAMMER
MODEL: MH-19
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2015
© 2015 Baileigh Industrial, Inc.

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Summary of Contents for Baileigh Industrial MH-19

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................9 TRANSPORTING AND LIFTING ..................
  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4  A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.
  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 9 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.
  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Mild Steel Capacity 16ga. (1.52mm) Aluminum Capacity 12ga. (2mm) 2” (50.8mm) Tooling Height Adjustment 19” (483mm”) Throat Depth .177” - .550” (4.5 – 14mm) Length of Stroke Adjustment Speed 0~1500 bpm (beats/minute) Power 220VAC, 20A, 50/60hz Motor 220V, 2Hp (1.5kw) Shipping Weight 1600lbs (726kgs) 60”...
  • Page 11: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 12: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ...
  • Page 13: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine:  Overall weight of the machine.  Weight of material being processed.  Sizes of material to be processed through the machine.  Space needed for auxiliary stands, work tables, or other machinery. ...
  • Page 14: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 15  Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
  • Page 16: Operation

    Keep hands and fingers clear of the hammer dies. When handling large heavy sheets make sure they are properly supported. The MH-19 Reciprocating Hammer is a multi-stroke reciprocating machine, capable of many different metal forming operations. In the next few steps, we will explain each mode of operation...
  • Page 17 4. Rotate until the scale (C) reads .400, this is a good place to start for thumbnail shrink dies. Tighten the lock lever. 5. To install the tools, remove the 1” quick release pin (D) and drop the lower tool holder out of the way, then remove the 1/2"...
  • Page 18: Rigid Mode

    11. Shrinking as well as most of the shaping functions will take time to learn and control. To practice shrinking, use 3003-H14 .059 wall aluminum. This is a good material to learn on because it shapes easily and is more forgiving. To shrink start feeding the metal in slowly controlling the shrink by your foot control;...
  • Page 19: English Wheel Mode

    8. When beading, flanging, or forming the control can be either foot or the preset “on”, whichever the user wants. 9. The maximum speed is 1500 BPM; you should only use maximum BPM if the stroke is set to the minimum. Most forming applications in rigid mode work at 1000 BPM. 10.
  • Page 20: Material Selection

    MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind:  Material must be clean and dry. (without oil) ...
  • Page 21: Parts Diagram

    PARTS DIAGRAM Stand/Frame Assembly Parts Diagram...
  • Page 22: Slide Block Assembly Parts Diagram

    Slide Block Assembly Parts Diagram...
  • Page 23: Pulley Assembly Parts Diagram

    Pulley Assembly Parts Diagram...
  • Page 24: Crankshaft Assembly Parts Diagram

    Crankshaft Assembly Parts Diagram...
  • Page 25: Clevis Shaft Assembly Parts Diagram

    Clevis Shaft Assembly Parts Diagram...
  • Page 26: Bell Crank Assembly Parts Diagram

    Bell Crank Assembly Parts Diagram...
  • Page 27: Main Lever Assembly Parts Diagram

    Main Lever Assembly Parts Diagram...
  • Page 28: Height Adjustment Assembly Parts Diagram

    Height Adjustment Assembly Parts Diagram...
  • Page 29: Left Hand Frame Assembly Parts Diagram

    Left Hand Frame Assembly Parts Diagram...
  • Page 30: Guard Assembly Parts Diagram

    Guard Assembly Parts Diagram...
  • Page 31: Parts List

    Parts List Item Part Number Description Qty. MH19-5D001-V2 Stand Assembly PP-1310 Electrical Box PP-0304 On/Off 2 Pole Switch MH19-6A025 Box Mount (Short) MH19-6A026 Box Mount (Long) PP-0023 Cord Grip PP-0025 Cord Grip 5/16 LOCK WASHER Imperial 5/16-18 x .75 HHCS PP-0823 Rubber Standoff Peg 5/16-18 HEX NUT...
  • Page 32 Item Part Number Description Qty. MH19-7A018 Thrust Washer (Top Eccentric THK) MH19-6D011 Main Leaf Lever MH19-6D010-3 Lever Arm (Hex) MH19-6A063 Master Spring Seat 1/2-13 x 1.75 SHCS MH19-6A065 Spring Mounting Block MH19-7A051 End Bushing 1/4-20 x .50 SHCS 1/2-13 x 1.0 FHCS MH19-7A055 Spring Lock Nut...
  • Page 33 Item Part Number Description Qty. PP-0101 0.75 ID x 1.25 OD x .0625 THK MH19-7A052 Ram Shaft 1" Ext. Retaining Ring .25-28 GREASE ZERK Straight Grease Zerk PP-1454 2" Bore Cartridge Bearing MH19-7A013 Plate Spacer MH19-7A005-V2 Crank Shaft (.25 Offset) 1/2-13 x 2.0 HHCS PP-0907...
  • Page 34 Item Part Number Description Qty. MH19-6A013 Toggle Link MH19-7A059 Thrust Washer MH19-6A015 Stroke Link MH19-6A018 Long Link MH19-7A011 Pivot Pin PP-0913 1.0 ID x 1.25 OD x 0.75LG IMPERIAL 3/8-16 x 1.0 MH19-7A058 Pivot Pin MH19-6A069 Pivot Link MH19-5A002 Clevis Shaft Assembly PP-0036 1.0 Clamp Collar (Split) PP-0836...
  • Page 35 Item Part Number Description Qty. 1/2-13 x 1.25 HHCS MH19-7A029 Guide Shaft M19-5A005 Guard Tab 1/4-20 x .50 BHCS MH19-6A034 Angle Bracket MH19-6A058 Crank Guard 10-24 x .375 Cross Machine Screw MH19-6D044-V2 Belt Guard 1/4-20 x .25 BHCS MH19-6D068 Top Spring Guard MH19-6A059 Hammer Guard MH19-6A062...
  • Page 36 Item Part Number Description Qty. MH19-7A020 Hex Drive Collar MH19-7A037 Pressure Shaft PP-0138 1.25" Set Screw Collar 5/16-18 x .375 Set Screw 3/4-16 HEX NUT Imperial...
  • Page 37 NOTES...
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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