Related Manuals for Baileigh Industrial PH-28HD-VS
Summary of Contents for Baileigh Industrial PH-28HD-VS
- Page 1 OPERATOR’S MANUAL POWER HAMMER MODEL: PH-28HD-VS (B9045) Rev. 02/2018 © 2018 Baileigh Industrial, Inc.
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Page 2: Table Of Contents
Table of Contents INTRODUCTION ......................1 GENERAL NOTES ......................1 SAFETY INSTRUCTIONS ....................2 SAFETY PRECAUTIONS ....................4 Dear Valued Customer: ....................4 TECHNICAL SPECIFICATIONS ..................6 UNPACKING AND CHECKING CONTENTS ..............7 Cleaning ........................7 TRANSPORTING AND LIFTING ..................8 INSTALLATION ....................... -
Page 3: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 4: Safety Instructions
Note: This symbol refers to useful information throughout the manual. IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 5 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 6: Safety Precautions
HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. - Page 7 3. Make sure guards are in place and in proper working order before operating machinery. 4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 5. Keep work area clean. Cluttered areas invite injuries. 6.
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Page 8: Technical Specifications
21. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal. 22. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. Bare wiring can kill! DO NOT touch live electrical components or parts. 23. -
Page 9: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 10: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 11: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 12: Electrical
ELECTRICAL ATTENTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Your Baileigh Machine is Check if the available power supply is the same as required by the machine (consult nameplate on machine) WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. - Page 13 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 14: Operation
OPERATION CAUTION: Always wear proper hearing and eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the hammer dies. When handling large heavy sheets make sure they are properly supported. WARNING: HEARING PROTECTION MUST BE WORN ALWAYS WHEN OPERATING THIS MACHINE. - Page 15 3. Pull outward and down on the release lever to raise the hammer to allow additional clearance for tool changes. Verify that the lever is locked into the lower position (Up position shown). 4. Install the desired tooling (sold separately) into the lower and upper rams and lock in position using the retaining pins.
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Page 16: Operation
9. Next, adjust the stroke as needed to provide the amount of force desired to produce the results desired. The longer the stroke, the greater the force generated. When starting for the first time, use the factory setting (typically the mid-point) until some practice has occurred to become familiar with the machines operation. -
Page 17: Material Selection
MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind: • Material must be clean and dry. (without oil) •... -
Page 18: Plate Assembly
PLATE ASSEMBLY... -
Page 19: Upper / Lower Ram Assembly
UPPER / LOWER RAM ASSEMBLY... -
Page 20: Sprocket Assembly
SPROCKET ASSEMBLY... -
Page 21: Spring Assembly
SPRING ASSEMBLY... -
Page 22: Lever Assembly
LEVER ASSEMBLY... -
Page 23: Slide Stroke Assembly
SLIDE STROKE ASSEMBLY... -
Page 24: Quick Release Assembly
QUICK RELEASE ASSEMBLY... -
Page 25: V-Belt Assembly Post
V-BELT ASSEMBLY POST... -
Page 26: Guard And Control Box Assembly
GUARD AND CONTROL BOX ASSEMBLY... -
Page 27: Parts List
Parts List Item Part Number Description Qty. PH24-5A005 Rear Leg Weldment PH24-5A006 Front Leg Weldment PH24-5A007 Cross Tube Weldment PH24-6A036 Spacer Plate PH24-6A037 Spacer Plate PP-0919 Leveling Pad M12 X 1.75 X 25 Hex Flange M12 X 1.75 X 40 Hex Flange M12 X 1.75 X 35 Hex Flange... - Page 28 Item Part Number Description Qty. M6 X 1.0 X 50 SHCS M5 X 0.8 X 16 SHCS M10 X 1.5 Flange Nut M20 X 2.5 FLANGE NUT STD. PH24-6A002 Left Side Frame PP-0825 Slide Block Bushing M24 LOCK WASHER STD. 5/16 LOCK WASHER STD.
- Page 29 Item Part Number Description Qty. 1/4 LOCK WASHER STD. 3/8 LOCK WASHER STD. 1/2-13 X 1.25 HHCS 5/16-18 X 1.875 HHCS 1/4-20 X 1.25 HHCS 1/4-20 X 1.50 HHCS 5/16-18 X 1.50 HHCS 3/8-16 X 1.25 HHCS STD. .25 X .25 X 1.50 Key PP-0826 Timing Belt PH24-5A003...
- Page 30 Item Part Number Description Qty. PH24-7A020 Drive Rod PP-0133 Black Ball Knob PP-1186 .5 X 1.5 Spring PP-1192 1/2" Steel Ball PP-0388 1"-14 UNF Clamp Collar PP-0483 Spring Washer M350-7A062 Pivot Pin M12 FLATWASHER Std. PH24-5A001-V2 Front Spring Lever Assembly PH24-7A030 Bolted Spindle PH24-7A023...
- Page 31 Item Part Number Description Qty. PP-1191 1.25OD X 1.0ID X .75LG MH19-7A059 Thrust Washer PH24-7A043 Sprocket Bushing Washer 3/4-10 X 8.0 SHCS 3/4-10 X 5.50 SHCS MH19-6A034 Angle Bracket MH19-6A058 Crank Guard MH19-5A005 Guard Tab PH24-6A047 Lower Pulley Guard PH24-6A048 Upper Pulley Guard PH24-6A049 Spring Guard...
- Page 32 Item Part Number Description Qty. PP-1075 2 Hp Yen Motor PP-1848 .875 OD Bushing PP-1847 49" Perimiter V Belt .25 Lock Washer PH24-5A010 Controller Stand PP-1846 Leveling Foot PP-1831 Control Box 5/16-18 Acorn Nut PH24-6A049-V2 Spring Guard Version 2 PH24-7A050 Spring Guard Spacer V2 M8 X 1.25 X 9 X 9 Shoulder Bolt...
- Page 33 NOTES...
- Page 34 NOTES...
- Page 37 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
- Page 38 Power Hammer Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 10. Hearing Protection and Hazards. 1. Maintenance. Always Make sure the Power Hammer is wear hearing protection as noise generated from turned off and disconnect electrical power before any machine and workpiece vibration can cause inspection, adjustment or maintenance is carried out.