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OPERATOR'S MANUAL
RECIPROCATING MACHINE
MODEL: PH-28A
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2018
© 2018 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial PH-28A
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. AIR HOSE FAILURE Exercise CAUTION around air hoses in case of a hose or fitting failure.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machine’s rated capacity. 9.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS Control Power Pnumatic, 80 – 120psi Air Consumption 15CFM Blows per Minute 0 – 1000 Tooling Height Adjustment 1.5" (38.1mm) Capacity Mild Steel 16ga., 0.059” (1.51mm) Aluminum 14ga., 0.064” (1.62mm) Throat Depth 28” (711mm) 2.5” Thumbnail Shrinking Dies, 2.5”... -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 13: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 14: Mounting And Assembly
MOUNTING AND ASSEMBLY 1. Determine the most suitable location for your machine based on the planned usage. Larger workpieces will require a larger space around the machine. 2. Consider placing this machine on an industrial grade floor mat to reduce vibration. 3. -
Page 15: Tooling Clearance Adjustment
Tooling Clearance Adjustment 1. Disconnect the machine from the air supply. 2. Install the desired tooling into the hammer head and anvil ram. 3. Pull forward on the quick release handle (A) to lower the hammer head to the anvil. 4. -
Page 16: Operation
OPERATION CAUTION: Always wear proper hearing and eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the dies. When handling large heavy sheets make sure they are properly supported. PRACTICE AND PATIENCE. -
Page 17: Lubrication And Maintenance
10. Keep moving. Once the hammer has started, keep the material moving between the dies and within the area marked on the material. While you may go over an area several times during the forming process, it is very unusual to hammer in one place for any length of time. 11. -
Page 18: Parts Diagram
PARTS DIAGRAM... -
Page 19: Frame
FRAME... -
Page 20: Pneumatics
PNEUMATICS... -
Page 21: Anvil Ram
ANVIL RAM... -
Page 22: Quick Release
QUICK RELEASE... -
Page 23: Hammer Head- Pre 2018
HAMMER HEAD- PRE 2018... -
Page 24: Parts List
Parts List Item Part No. Description Qty. AH28-6A026 Side Plate 30" AH28-6A027 Lower Tool Block AH28-6A028 Toggle Master AH-6A006 Toggle Link AH-6A007 Side Plate (LH) AH28-6A008 Tie Block AH28-6A025 Toggle Block AH28-7A006-V3 Clamp Block PP-1891 Hammer Head PH24-7A007 Lower Ram AH28-6A024 Leg Mount AH28-6A023... - Page 25 Item Part No. Description Qty. M6 x 1.0 x 20 Set Screw M10 x 1.5 x 35 SHCS M10 x 1.5 Flange Nut M12 x 1.75 x 35 SHCS PP-1492 Tooling Pin M5 x 0.8 x 40 SHCS M16 x 2.0 x 35 Hex Flange M6 x 1.0 x 30 SHCS...
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Page 26: Hammer Head- 2018 And After
HAMMER HEAD- 2018 AND AFTER Item Part No. Description Qty. AH-6A007 Side Plate (L.H.) AH28-6A008 Tie Block AH-6A018 Slide Plate (R.H.) .25 x 1.0 Slotted Spring Pin PP-0837 1.25 I.D. x 1.50 O.D. x 1.50 Long 5/16-18 x 1.75 SHCS 3/8-16 x .75 SHCS 1/2-13 x 1.25... - Page 27 NOTES...
- Page 28 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...