Weiler E2850 Operator And Maintenance Manual
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Weiler E2850 Operator And Maintenance Manual

Remixing transfer vehicle
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E2850
Remixing Transfer
Vehicle
Operator's and Maintenance
WEILER E2850 REMIXING TRANSFER VEHICLE
Manual
July 2018
S/N 1001 - UP
Part No. 18183

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Summary of Contents for Weiler E2850

  • Page 1 WEILER E2850 REMIXING TRANSFER VEHICLE E2850 Remixing Transfer Vehicle Operator’s and Maintenance Manual July 2018 S/N 1001 - UP Part No. 18183...
  • Page 2 WEILER WARRANTY -Exclusive Limited Warranty- The manufacturer warrants each new WEILER PRODUCT to be free of defects in workmanship and material at the time of shipment to first end-user. The warranty period is 12 months. A. If a defect is found, and the authorized dealer is notified during the 12 month warranty period, the manufacturer will repair or replace any part or component on the unit that fails to conform to the warranty.
  • Page 3 WEILER E2850 REMIXING TRANSFER VEHICLE RODUCT AND EALER NFORMATION Delivery Date:_______________________________ EALER NFORMATION Dealer Name_________________________________________________________________________________ Address_____________________________________________________________________________________ City_________________________________________________________________________________________ State__________________________________________ Zip / Post Code________________________________ Country_______________________________________ Phone________________________________________ WNER NFORMATION Owner Name_________________________________________________________________________________ Address_____________________________________________________________________________________ City_________________________________________________________________________________________ State_________________________________________ Zip / Post Code_________________________________ Country______________________________________ Phone_________________________________________ ACHINE DENTIFICATION UMBERS...
  • Page 4 WEILER E2850 REMIXING TRANSFER VEHICLE ECEIVING AND ELIVERY EPORT EALER Check or perform the following: General ____ Check machine for shipping damage or shortage. ____ Check that all optional and loose items are included with machine. ____ Check that all safety signs and control decals are not damaged.
  • Page 5 WEILER E2850 REMIXING TRANSFER VEHICLE ABLE OF ONTENTS Product and Dealer Information ... . i AINTENANCE Receiving and Delivery Report ... . ii Safety Messages .
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  • Page 7 Failure to do so could result in personal injury or equipment damage. Contact an authorized Weiler dealer if you do not understand the instructions in this manual or need additional information.
  • Page 8 NTENDED The E2850 Remixing Transfer Vehicle is used to transfer bulk asphalt paving material from delivery vehicles to a paving machine. The machine receives paving material in the forward dump hopper, or picks windrowed material up off of the roadway, delivers the material to the center hopper for remixing, and then conveys the material to the hopper of a paving machine.
  • Page 9 WEILER E2850 REMIXING TRANSFER VEHICLE 1: S ECTION AFETY AFETY ESSAGES General safety messages appear in the Safety Messages section. Specific safety messages are located in appropriate sections of the manual where a potential hazard may occur if the instructions or procedures are not followed.
  • Page 10 WEILER E2850 REMIXING TRANSFER VEHICLE WARNING Read Operator’s and Maintenance Manual and safety signs before operating machine. WARNING Check machine before operating. Machine must be in good operating condition and all safety equipment installed and functioning properly. WARNING Wear personal protective equipment (PPE). Dress properly. Wear close- fitting clothing and confine long hair.
  • Page 11 WEILER E2850 REMIXING TRANSFER VEHICLE Pressurized fluid can penetrate body tissue and result in death or serious WARNING injury. Leaks can be invisible. Keep away from any suspected leak. Relieve pressure in the hydraulic system before searching for leaks, disconnecting hoses, or performing any other work on the system.
  • Page 12 WEILER E2850 REMIXING TRANSFER VEHICLE ENERAL AFETY ULES The following safety rules are important for safe operation of the machine. Remember that no amount of safety rules or safety equipment can make the operation of any machine safe, unless the operator follows the rules and uses the safety equipment.
  • Page 13 WEILER E2850 REMIXING TRANSFER VEHICLE XTINGUISHER Mount a fire extinguisher (not supplied with machine) on the platform near the operating station for easy access to the operator and near the platform ladder for access to personnel on the ground. AFETY...
  • Page 14 WEILER E2850 REMIXING TRANSFER VEHICLE Safety Sign Locations Safety Signs...
  • Page 15 Turn engine off and remove ignition key before servicing. Falling load can crush. WARNING Lifting device is designed only to lift approved Weiler hopper inserts. Do not use to lift any other objects. WARNING Moving parts can crush.
  • Page 16 WEILER E2850 REMIXING TRANSFER VEHICLE Runover can crush. WARNING Keep feet away from wheels. WARNING Moving parts can crush. Keep hands away from moving parts. CAUTION Platform may shift and make machine over width during transport. Center and lock platform for transport.
  • Page 17 WEILER E2850 REMIXING TRANSFER VEHICLE Electric shock possible. Death or serious injury will result from DANGER inadequate clearance or contact with an energized power line. Stay away from an energized power line. Maintain a clearance of at least 10 ft (3 m) between machine components, including the operator, and any electrical line carrying up to 50,000 volts (50 kv).
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  • Page 19 ACHINE ESCRIPTION The Weiler E2850 is a self-propelled remixing transfer vehicle with storage, used for transferring hot- mix asphalt from transport vehicles to an asphalt paver during continuous, non-contact paving. Optional Weiler hopper inserts for the paver provide additional storage capacity.
  • Page 20 WEILER E2850 REMIXING TRANSFER VEHICLE ACHINE ERMINOLOGY Left Rear Front Right Battery Box Discharge Conveyor Dump Hopper Dump Hopper Control Station (each side) Dump Hopper Lights Elevator Engine and Pump Compartment Front Fume Extractor Headlamps (10) Operator Station (11) Rear Fume Extractor...
  • Page 21 WEILER E2850 REMIXING TRANSFER VEHICLE ACHINE ONTROLS Main Operator Station The main operator station on the platform gives access to all operating functions and engine information. Platform is shiftable right or left, and operator station pivots to allow operation from right or left side.
  • Page 22 WEILER E2850 REMIXING TRANSFER VEHICLE Control Station Pivot Lock Pull up to position operator station for either right or left side operation. Platform Shift Lock Pull up to release operator platform lock. Push down to lock operator platform in desired position.
  • Page 23 WEILER E2850 REMIXING TRANSFER VEHICLE Left Control Panel Platform Shift Switch Push left to shift platform left. Push right to shift platform right. NOTICE: Platform shift lock must be disengaged prior to operating platform shift. Extraction Fans Switch Push up to turn fans on in manual mode (always on).
  • Page 24 WEILER E2850 REMIXING TRANSFER VEHICLE Rear Steer Auto Center Switch Push and hold up to center wheels for straight tracking. Functions in work low range only. Rear Steer Manual Switch Push left to steer rear of machine left. Push right to steer rear of machine right.
  • Page 25 WEILER E2850 REMIXING TRANSFER VEHICLE Center Control Panel Electronic Display "Electronic Display Navigation" 2-31 Refer to , page for additional information. Display Screen Tilt Lever Tilts display screen for optimal viewing. Differential Lock Switch Push and hold up to engage.
  • Page 26 WEILER E2850 REMIXING TRANSFER VEHICLE Engine Speed Switch Place in up position for high engine rpm. Place in center position for medium engine rpm. Place in down position for low engine rpm (idle). Distance From Paver Control Engage/Disengage Button Push once to engage distance from paver control.
  • Page 27 WEILER E2850 REMIXING TRANSFER VEHICLE Right Control Panel Propel Lever Push lever away from operator to move forward. Center lever to place ground drive in neutral. Pull lever toward operator to move in reverse. Pull up on latch ring to move propel lever out of neutral.
  • Page 28 WEILER E2850 REMIXING TRANSFER VEHICLE Elevator Raise/Lower Switch Push up to raise elevator. Push down to lower elevator. Truck Hitch Switch (Optional) Push up to release truck wheels. Push down to capture truck wheels. Engine Stop Button Press in to stop engine quickly.
  • Page 29 WEILER E2850 REMIXING TRANSFER VEHICLE (12) Elevator On/Off Switch Push up to turn elevator on. Push down to turn elevator off. (13) Elevator Speed Dial Turn CW to increase elevator forward speed. Turn CCW to decrease elevator forward speed. (14) Conveyor Swing Direction Switch Push up to swing conveyor left.
  • Page 30 WEILER E2850 REMIXING TRANSFER VEHICLE Accessory Controls Dash Lights Push up to turn dash lights on. Push down to turn dash lights off. Activates lights on main operator station, dump hopper control boxes, and optional truck signal lights. Beacon Switch (Optional) Push up to turn beacon on.
  • Page 31 WEILER E2850 REMIXING TRANSFER VEHICLE Quicklub® Greaser Manual Cycle Start Switch (Optional) Press up and hold for two seconds to manually start an additional lubrication cycle. Quicklub Indicator Light Illuminates during lubrication cycle. Dump Hopper Control Stations Dump hopper control stations (A) are provided at rear of dump hopper, on left and right sides of machine.
  • Page 32 WEILER E2850 REMIXING TRANSFER VEHICLE Engine Stop Button Press in to stop engine quickly. Pull out to enable engine startup. Hopper Baffle Switch Push up to open hopper baffle. Push down to close hopper baffle. Elevator Raise/Lower Switch Push up to raise elevator.
  • Page 33 WEILER E2850 REMIXING TRANSFER VEHICLE (11) Truck Signal Light Up/Down Switch (Optional) Push up to strobe lights in an upward motion. Push down to strobe lights in a downward motion. (12) Truck Signal Light Move/Hold Switch (Optional) Push up to flash lights, signaling truck move position.
  • Page 34 WEILER E2850 REMIXING TRANSFER VEHICLE Conveyor Service Control Station The conveyor service control station (A) is located on ladder at right rear of machine and is lockable to deter vandalism. Death or serious injury may result if machine moves while operating the WARNING controls.
  • Page 35 WEILER E2850 REMIXING TRANSFER VEHICLE Manual Hopper Switch Push up to turn hopper augers in forward direction. Push down to turn hopper augers in reverse direction. NOTICE: Auger doors must be fully open to run storage hopper augers and conveyor in reverse.
  • Page 36 WEILER E2850 REMIXING TRANSFER VEHICLE Left Caster Wheel Height Control Switch Push up to raise left caster wheel. Push down to lower left caster wheel. Right Caster Wheel Height Control Switch Push up to raise right caster wheel. Push down to lower right caster wheel.
  • Page 37 WEILER E2850 REMIXING TRANSFER VEHICLE Discharge Conveyor/Hopper Cleanout Door Controls Unlatch (A) cleanout doors before opening. Latch doors after closing to prevent doors from drifting open during operation. Hopper Cleanout Doors Control (Right Side) Push lever to close doors (B).
  • Page 38 WEILER E2850 REMIXING TRANSFER VEHICLE Conveyor Cleanout Door Control Push lever to close door (E). Pull lever to open door. NOTICE: Open both door latches (A) before opening door. Latch doors after closing to prevent door from drifting open during operation.
  • Page 39 WEILER E2850 REMIXING TRANSFER VEHICLE Other Controls Battery Ground Disconnect Switch Turn CW to turn on electrical system. Turn CCW to turn off electrical system. Switch is located on right side of machine by battery box. Clutch Engagement Lever Engaging clutch with engine running and Propel Lever out of neutral WARNING could result in unexpected machine movement.
  • Page 40 WEILER E2850 REMIXING TRANSFER VEHICLE Engine Stop Button Press in to stop engine quickly. Pull out to enable engine startup. Limp Mode Switch Push up and hold to move machine forward in the event of electronic failure. Push down and hold to move in reverse in the event of electronic failure.
  • Page 41 WEILER E2850 REMIXING TRANSFER VEHICLE Hand-Held Spray Down System The Hand-Held Spray Down System uses the standard 35-gallon (132 L) spray down tank. Spray Wand Hand-Held Spray Down Pump Switch Push up to turn spray down pump on. Push down to turn spray down pump off.
  • Page 42 WEILER E2850 REMIXING TRANSFER VEHICLE Conveyor Spray Down System (Optional) The Conveyor Spray Down System can be used with either the standard 35-gallon spray down tank or the 60-gallon spray down tank. Spray Nozzle Locations Typical Spray down system includes multiple spray nozzles to spray chains, sprockets, augers and floor plates of elevator and conveyors.
  • Page 43 WEILER E2850 REMIXING TRANSFER VEHICLE Tire Spray Down System (Optional) The automated Tire Spray Down System provides consistent tire spray regardless of operating speed, without continuous operator adjustment or monitoring. The system uses the 60-gallon spray down tank. Refer to "Tire Spray Down Control Screen (Optional)"...
  • Page 44 WEILER E2850 REMIXING TRANSFER VEHICLE Storage Hopper Management System (Optional) Storage hopper management system measures the amount of asphalt in the storage hopper. One LED light bar is located on each side of operator platform. Storage Hopper Level Sensor Detects level of asphalt in storage hopper. May be equipped with optional vandal cover (A).
  • Page 45 WEILER E2850 REMIXING TRANSFER VEHICLE Electronic Display Screen The electronic display main screen shows the level of material from 0% to 100%, when hopper level parameter is selected for display. LEVEL HRS. GEN. WASH GAUGE MENU DATA DOWN 2-27 Machine Controls...
  • Page 46 WEILER E2850 REMIXING TRANSFER VEHICLE Camera System (Optional) Camera Monitor Camera monitor is mounted above the steering wheel. Switch screen views by pushing button (A). Camera Monitor Lock Box Lockable box for storage. Front View Camera Front view camera has an adjustable lens that can be rotated up, down and side to side.
  • Page 47 WEILER E2850 REMIXING TRANSFER VEHICLE Side View Camera Lock Box Lockable box for storage. Truck Signal Lights (Optional) The truck signal lights signal the truck driver to raise, lower, move, or hold the truck bed position for delivery of asphalt to the dump hopper.
  • Page 48 WEILER E2850 REMIXING TRANSFER VEHICLE Distance From Paver Control System (Optional) The Distance From Paver Control System maintains a set distance between the transfer vehicle and asphalt paver by automatically adjusting ground drive speed. The system uses a sensor mounted on the discharge conveyor to read the distance to a target mounted on the asphalt paver.
  • Page 49 WEILER E2850 REMIXING TRANSFER VEHICLE Electronic Display Navigation START UP SCREEN MAIN SCREEN MENU SCREEN CONVEYOR TIRE WASH DOWN WASH DOWN CONTROL SCREEN CONTROL SCREEN GAUGES SCREEN TURNS GENERATOR ON/OFF TURNS GENERATOR ON/OFF DISTANCE CONTROL SCREENS TURNS GENERATOR ON/OFF READ ONLY DIAGNOSTIC SCREENS...
  • Page 50 WEILER E2850 REMIXING TRANSFER VEHICLE Electronic Display Screen Descriptions The system incorporates gauges and diagnostics with a display of current readings. Start-Up Screen Display Appears for 5 seconds after Ignition Switch is turned on. Control Buttons Functions change depending on screen displayed.
  • Page 51 WEILER E2850 REMIXING TRANSFER VEHICLE Electronic Display Pop-Up Messages • Center propel handle to start • Turn park brake on to start • Turn conveyor switch off to start • Error Active - reference error screen in menu • Low fuel •...
  • Page 52 WEILER E2850 REMIXING TRANSFER VEHICLE Tire Spray Down Control Screen (Optional) The tire spray down control system is designed to provide consistent tire wash coverage, regardless of operating speed, without continuous operator adjustment or monitoring. ESC Button WASH DOWN CONTROL Press to exit to previous screen.
  • Page 53 WEILER E2850 REMIXING TRANSFER VEHICLE Conveyor Spray Down Control Screen ESC Button WASH DOWN CONTROL Press to exit to previous screen. WARNING! CONVEYOR WASH WILL TURN ON ALL FEEDER CYCLE START Button CHAINS WHEN ACTIVATED Press to run conveyor spray down cycle.
  • Page 54 WEILER E2850 REMIXING TRANSFER VEHICLE View Drive Diagnostics Screen VIEW DRIVE DIAGNOSTICS PROPEL HANDLE VOLTAGE 0 (mV) SIGNAL 0 (#) PROPEL KNOB SIGNAL 0 (#) VOLTAGE 0 (mV) GROUND DRIVE PUMP 0 (mA) 0 (mA) MODE SWITCH LOW START RELAY 0 (ON/OFF)
  • Page 55 WEILER E2850 REMIXING TRANSFER VEHICLE System Settings Screen Press to navigate up or down systems settings list. SYSTEM SETTINGS Press to select/deselect highlighted item in list. RESET ALL Press to increase/decrease setting. Press to exit to previous screen. View Errors Screen Number of active errors is displayed.
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  • Page 57 WEILER E2850 REMIXING TRANSFER VEHICLE 3: O ECTION PERATING NSTRUCTIONS PERATOR UALIFICATIONS Allow only responsible, properly instructed individuals to operate machine. Become familiar with the controls, operation, and use of machine under the supervision of a trained and experienced operator.
  • Page 58 WEILER E2850 REMIXING TRANSFER VEHICLE OUND EVELS Sound pressure and sound power levels were determined according to test procedures specified in ISO 3744 and ISO 11201. Guaranteed per EU Directive 2000/14/EC. Equivalent Continuous A-Weighted Sound Pressure at Operator’s Ear ... .L = 97 dB(A) Representative Sound Power Level.
  • Page 59 WEILER E2850 REMIXING TRANSFER VEHICLE REPARE THE Jobsite Assessment Breathing crystalline silica dust may cause lung disease. Cutting, drilling, WARNING or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust. Use dust control methods or appropriate respiratory protection when exposed to silica dust conditions.
  • Page 60 WEILER E2850 REMIXING TRANSFER VEHICLE Slope Operation Safety Operate the remixing transfer vehicle at a speed suitable for the terrain. Avoid sudden stopping, starting or turning. Avoid operating on soft ground. Safe operating slope depends upon many factors, including: •Machine weight distribution •Position of wheels...
  • Page 61 WEILER E2850 REMIXING TRANSFER VEHICLE TARTING NSPECTION EFORE WARNING Check machine before operating. Machine must be in good operating condition and all safety equipment installed and functioning properly. •Ensure you understand and comply with all jobsite rules that might apply to your work situation.
  • Page 62 WEILER E2850 REMIXING TRANSFER VEHICLE ACHINE TARTING ROCEDURE Good ventilation is very important. Sparks from the electrical system and WARNING engine exhaust can cause an explosion or fire in a flammable or explosive atmosphere. Carbon monoxide fumes from the engine can asphyxiate.
  • Page 63 WEILER E2850 REMIXING TRANSFER VEHICLE Turn Park Brake (2) on. Turn Ignition Switch (3) to start engine until engine begins to idle, then release switch. NOTICE: Do not crank engine for more than 30 seconds. Allow starter to cool for two minutes before cranking again.
  • Page 64 WEILER E2850 REMIXING TRANSFER VEHICLE TARTING Battery fumes are flammable and can explode. Battery explosion can blind. WARNING Acid can blind and burn. Keep all burning materials, flame, and sparks away from battery. Tools and cable clamps can make sparks. Shield eyes and face. Do not smoke. Avoid breathing fumes.
  • Page 65 WEILER E2850 REMIXING TRANSFER VEHICLE ACHINE TARTING ROCEDURE TART Good ventilation is very important. Sparks from the electrical system and WARNING engine exhaust can cause an explosion or fire in a flammable or explosive atmosphere. Carbon monoxide fumes from the engine can asphyxiate.
  • Page 66 WEILER E2850 REMIXING TRANSFER VEHICLE Turn Park Brake (2) on. Place Clutch Lever (3) in disengaged position (away from engine). Place Engine Speed Switch (4) in low/idle position. Turn Ignition Switch to on position. If wait to start screen appears, wait until main screen reappears to start engine.
  • Page 67 WEILER E2850 REMIXING TRANSFER VEHICLE ACHINE HUTDOWN ROCEDURE NOTICE: Stopping engine immediately after working under load can result in overheating and accelerated wear of components. Avoid accelerating engine prior to shutting down. Avoiding hot engine shutdowns will help maximize turbocharger life.
  • Page 68 WEILER E2850 REMIXING TRANSFER VEHICLE Unsecured vandalism cover may fall off moving machine resulting in death WARNING or serious injury to pedestrians or motorists. Secure all covers in place prior to moving machine. If leaving machine in an unsecured area, install vandal covers (4) over control panels and lock with padlocks.
  • Page 69 WEILER E2850 REMIXING TRANSFER VEHICLE REPARING ACHINE Operator Stations Setup Unlock and open hinged dump hopper/windrow control station vandal cover (1). Unlock and lower conveyor service control station vandal cover (2). Unsecured vandalism cover may fall off moving machine resulting in death WARNING or serious injury to pedestrians or motorists.
  • Page 70 WEILER E2850 REMIXING TRANSFER VEHICLE Lift Platform Shift Lock Lever (4) and rotate onto catch before shifting platform. Shift platform to desired position using Platform Shift Switch. Place beacon (5) in working position. Raise and secure rear fume extraction stack (6).
  • Page 71 WEILER E2850 REMIXING TRANSFER VEHICLE Rotate control station by pulling Control Station Pivot Lock Lever (10) up. Release lever to lock control station in desired position. 10. Place mirrors (11) in working position. Adjust mirrors for visibility to far side of machine and to the operator on the ground at dump hopper controls.
  • Page 72 WEILER E2850 REMIXING TRANSFER VEHICLE 12. Place camera monitor (13) and lenses (14) in working position. Adjust camera lenses as needed. To adjust lens, use 2mm hex wrench to loosen fastener (15). Rotate lens to desired position and tighten fastener.
  • Page 73 WEILER E2850 REMIXING TRANSFER VEHICLE Caster Wheel Height Adjustment Dump Hopper Machine Severe hand, finger, or foot injury possible from falling caster wheel. WARNING Caster wheel assembly may drop suddenly when removing fasteners. Ensure caster wheel is securely supported before adjusting.
  • Page 74 WEILER E2850 REMIXING TRANSFER VEHICLE Dump Hopper To Windrow Conversion This procedure is for windrow equipped machines only. Falling load can crush.  WARNING Never work under lifted load unless load is securely supported to prevent falling.   Pressurized fluid can penetrate body tissue and result in death or serious WARNING injury.
  • Page 75 WEILER E2850 REMIXING TRANSFER VEHICLE Remove dump hopper/elevator valve cover plate (6). Remove solenoid coil (7) from spool valve to allow access to cleanout cylinder rod bolt (8). Do not lose valve O-ring. Remove cleanout door cylinders (3). 10. Install solenoid coil (7).
  • Page 76 WEILER E2850 REMIXING TRANSFER VEHICLE 16. Remove hose shield on right side of hopper. 17. Disconnect and cap the dump hopper vibrator return hose (12) at side of hopper. 18. Remove nine fasteners (13) per side to separate dump hopper bottom assembly (14) from hopper side plates (15).
  • Page 77 WEILER E2850 REMIXING TRANSFER VEHICLE Windrow Assembly Installation Fully raise elevator. Turn engine off and remove ignition key. Engage both elevator lift cylinder stops (1), or securely support elevator with suitable blocking. Using a suitable lifting device, position scraper mount assembly (2), with grader edges attached, under dump hopper.
  • Page 78 WEILER E2850 REMIXING TRANSFER VEHICLE Install end gates (6) with skid shoes, on inside of hopper sides. NOTICE: Do not install cover plate (not shown) over hopper side plate slots when assembled as a windrow attachment. Cover plate is only installed when assembled as a dump hopper attachment.
  • Page 79 WEILER E2850 REMIXING TRANSFER VEHICLE Windrow To Dump Hopper Conversion Falling load can crush.  WARNING Never work under lifted load unless load is securely supported to prevent falling.   Pressurized fluid can penetrate body tissue and result in death or serious WARNING injury.
  • Page 80 WEILER E2850 REMIXING TRANSFER VEHICLE Engage both elevator lift cylinder stops (4), or securely support elevator with suitable blocking. Turn engine off and remove ignition key. Remove windrow end gates (5). Position a suitable lifting device under scraper mount assembly (6).
  • Page 81 WEILER E2850 REMIXING TRANSFER VEHICLE Remove two scraper mount pins (9), and remove scraper mount assembly (6). Dump Hopper Installation Position dump hopper bottom assembly (1) onto blocking with sufficient height for access under side plates to install fasteners. Position bottom assembly under raised elevator.
  • Page 82 WEILER E2850 REMIXING TRANSFER VEHICLE Disengage both elevator lift cylinder stops (3), or remove blocking. Lower elevator onto dump hopper bottom assembly. Locate hopper bottom assembly so a 0.2" (5 mm) gap exists between the plates so welds do not prevent the side plates from making firm contact.
  • Page 83 WEILER E2850 REMIXING TRANSFER VEHICLE 12. Install cleanout door cylinders to elevator. 13. Connect two hydraulic hoses assemblies (10) to hopper dump cylinders (11). 14. Connect vibrator hose (12). 15. Install hose shield over hoses on right side of dump hopper.
  • Page 84 (3) to receiving hooks (4). Pull lift tubes out to remove slack from support chains. Fasten lift tubes using bolts (5) inserted through receiving and lift tubes. Center discharge conveyor and position over Weiler hopper insert. Falling hopper insert can crush. WARNING Use suitable lifting device.
  • Page 85 WEILER E2850 REMIXING TRANSFER VEHICLE Distance From Paver Control Setup (Optional) Attach Distance From Paver Control Target (1) to hopper insert (2) on paver. Verify target is perpendicular to ground surface using adjustment bracket (3). Verify Distance From Paver Control Sensor (4) is free of debris.
  • Page 86 WEILER E2850 REMIXING TRANSFER VEHICLE RIVING ACHINE Runover possible. Contact with moving parts can cut or crush. WARNING Make sure no one is working on, underneath, or close to machine before starting engine or moving machine. Ensure area is free of personnel. Keep spectators away.
  • Page 87 WEILER E2850 REMIXING TRANSFER VEHICLE Downshifting two-speed motor can be abrupt and may cause injury to WARNING operator if shifted when machine is in motion. Downshift motor only when machine is stopped, unless required by emergency. Use Propel Lever (4) to move machine. Pull knob up to move lever out of neutral.
  • Page 88 WEILER E2850 REMIXING TRANSFER VEHICLE AVING Dump Hopper Start and warm up machine using "Machine Starting Procedure" , page Use spray down system to lubricate all components that contact asphalt. Verify all cleanout doors are closed and latched. Position storage hopper indicator lights (1) in working position, if equipped.
  • Page 89 WEILER E2850 REMIXING TRANSFER VEHICLE Position discharge conveyor marker chain (4) to help maintain position of conveyor discharge chute over paver hopper. Turn fume extraction fans (5) on. Select Work Low or Work High ground speed (6). Increase engine speed (7) to full throttle.
  • Page 90 WEILER E2850 REMIXING TRANSFER VEHICLE 12. Lower dump hopper baffle (12) to prevent material from overloading elevator drive. For best results and best use of machine power, position baffle to keep storage hopper level in the green area, as shown on decal.
  • Page 91 WEILER E2850 REMIXING TRANSFER VEHICLE 20. After truck has departed, raise dump hopper (17) to transfer all material out of hopper. Momentarily turn on vibrator (18) to help loosen material stuck to hopper. NOTICE: Empty dump hopper after each load to help keep material from cooling and building up in the hopper.
  • Page 92 WEILER E2850 REMIXING TRANSFER VEHICLE Windrow Option Start and warm up machine using "Machine Starting Procedure" , page Use spray down system to lubricate all components that contact asphalt. Verify all clean out doors are closed and latched. Release windrow/elevator pivot locks (1) by rotating handle perpendicular to pin.
  • Page 93 WEILER E2850 REMIXING TRANSFER VEHICLE 10. Turn fume extraction fans (6) on. 11. Select Work Low or Work High speed (7). 12. Increase engine speed to high rpm (8). 13. Turn storage and discharge conveyors (9) on. Adjust speeds with Hopper & Conveyor Speed Dial (10).
  • Page 94 WEILER E2850 REMIXING TRANSFER VEHICLE Distance From Paver Control System (Optional) The Distance From Paver Control System maintains a set distance between the transfer vehicle (1) and the asphalt paver. The system uses a sensor mounted on the discharge conveyor of the transfer vehicle to read the distance to a target (2) mounted on the asphalt paver.
  • Page 95 WEILER E2850 REMIXING TRANSFER VEHICLE Press and release Distance From Paver Control Engage/Disengage Button (6). The following prompt will appear on electronic MOVE PROPEL HANDLE display. FORWARD AND CENTER PROPEL KNOB TO ENABLE DISTANCE CONTROL Move Propel Lever forward (7).
  • Page 96 WEILER E2850 REMIXING TRANSFER VEHICLE Press and hold Distance From Paver Control Engage/Disengage Button (9) until transfer vehicle moves. The following screen will appear on electronic ! DISTANCE CONTROL display. NOW ENGAGED ! Once Distance From Paver Control is activated and transfer vehicle has begun to move, release Distance From Paver Control Engage/Disengage Button.
  • Page 97 WEILER E2850 REMIXING TRANSFER VEHICLE 11. To stop machine movement, move Propel Lever (10) to center/neutral position. If Distance From Paver Control Engage/Disengage ! DISTANCE CONTROL Button is pressed or Propel Lever is centered to disengage the system, the following message will DISENGAGED ! appear on the screen.
  • Page 98 WEILER E2850 REMIXING TRANSFER VEHICLE 15. To adjust the “Set Distance” parameter while Distance From Paver Control System is activated, adjust Propel Lever or Propel Speed Dial. •To increase “Set Distance”, move Propel Lever forward or adjust Propel Speed Dial CW.
  • Page 99 WEILER E2850 REMIXING TRANSFER VEHICLE Tire Spray Control System (Optional) The tire spray control system automatically applies tire spray solution during operation to help prevent material build-up on tire tread. System will pulse on/off based on tire rotation to prevent over saturation of tires at lower speeds.
  • Page 100 WEILER E2850 REMIXING TRANSFER VEHICLE Truck Signal Lights (Optional) The truck signal lights indicate to the truck driver whether to raise, lower, move, or hold the truck bed position for delivery of asphalt to the dump hopper. Truck signal lights (A) and (B) are controlled from the dash panel or from either of two dump hopper control panels.
  • Page 101 WEILER E2850 REMIXING TRANSFER VEHICLE ACHINE LEANUP WARNING Some spray down solutions and fumes can explode and burn. No smoking. No flame. Do not spray near a hot or running engine. At end of the day’s operation, clean machine to remove build-up of material on the elevator, conveyor, hoppers, and push rollers.
  • Page 102 WEILER E2850 REMIXING TRANSFER VEHICLE Conveyor Spray Down System (Optional) The optional conveyor spray down system sprays a solution to help prevent build-up of material on the chains, sprockets, augers and floor plates of the elevator, storage hopper, and discharge conveyor.
  • Page 103 WEILER E2850 REMIXING TRANSFER VEHICLE Cleaning or Removing Material Augers and conveyor chains and slats can crush or cut. Augers and WARNING conveyors may start unexpectedly when manually removing material from a stalled elevator. Turn engine off before manually removing material from stalled elevator.
  • Page 104 WEILER E2850 REMIXING TRANSFER VEHICLE Falling load can crush.  WARNING Never work under lifted load unless load is securely supported to prevent falling.   Use Dump Hopper Cleanout Door Switch (5) on either dump hopper control station to open dump hopper cleanout door.
  • Page 105 WEILER E2850 REMIXING TRANSFER VEHICLE Elevator Cleanout The elevator is equipped with a cleanout door for access to the elevator slats and chains for inspection, cleaning and material removal. In the event of a stalled or plugged elevator, run elevator in reverse to remove material from chute and back into dump hopper if hopper is not fully loaded with material.
  • Page 106 WEILER E2850 REMIXING TRANSFER VEHICLE Lower elevator until cleanout door legs are firmly in contact with frame (4). Open both cleanout door draw latches (5). Raise elevator until cylinder stops drop onto cylinder rods. Unlatch both elevator lift cylinder stops (6) and lower stops onto cylinder tubes.
  • Page 107 WEILER E2850 REMIXING TRANSFER VEHICLE Slowly lower elevator until cylinder stops are firmly in contact with ends of cylinder tubes (7). Install cylinder stop latch pins (8). 10. Run elevator in reverse to remove material from chute. The material will discharge out of cleanout door opening.
  • Page 108 WEILER E2850 REMIXING TRANSFER VEHICLE Storage Hopper Cleanout The storage hopper is equipped with cleanout doors for access to the storage augers and the storage conveyor slats and chain for inspection, cleaning and material removal. Storage hopper augers and conveyor will not run in reverse with the storage hopper cleanout doors closed.
  • Page 109 WEILER E2850 REMIXING TRANSFER VEHICLE Entanglement in rotating augers can crush or cut off hands and feet. WARNING Stay away from rotating augers. Keep auger guards in place during operation. Turn engine off and remove ignition key when servicing or cleaning augers.
  • Page 110 WEILER E2850 REMIXING TRANSFER VEHICLE Storage Conveyor Cleanout The storage conveyor is equipped with a cleanout door for access to the conveyor slats and chains for inspection, cleaning and material removal. The storage hopper augers and conveyor will not run in reverse with the storage hopper cleanout doors closed.
  • Page 111 WEILER E2850 REMIXING TRANSFER VEHICLE Discharge Conveyor Cleanout The discharge conveyor is equipped with access doors to the conveyor slats and chain for inspection, cleaning and material removal. If a stalled discharge conveyor cannot be started by alternating conveyor between reverse and forward, use the following steps to remove material to free the conveyor.
  • Page 112 WEILER E2850 REMIXING TRANSFER VEHICLE WARNING Falling door can crush. Door can open unexpectedly when stuck closed. Pry door free before raising conveyor fully. Keep clear of raised door. Open doors using Discharge Conveyor Cleanout Doors Lever (4) on right side of machine.
  • Page 113 WEILER E2850 REMIXING TRANSFER VEHICLE 4: T ECTION RANSPORTING REPARING FOR RANSPORT NOTICE: If roading machine, be alert for overhead obstacles. It may be necessary to lower fume extraction stacks, engine compartment railings, and beacon. Place the following items in transport position if towing/retrieving, or trailering machine: •Beacon (1) and mirrors (2)
  • Page 114 WEILER E2850 REMIXING TRANSFER VEHICLE •Front (6) fume extraction stack • Rear (7) fume extraction stack • hopper indicator lights (8) •Remove paving tools from machine IFTING ACHINE No provisions are made for lifting machine. If transport requires the machine to be lifted, load machine into a container or platform appropriate for lifting.
  • Page 115 WEILER E2850 REMIXING TRANSFER VEHICLE OWING ETRIEVING ACHINE If towing a machine that has been disabled, use the following instructions for emergency situations only. •Use a towing machine with sufficient power, weight, and braking capacity to maintain control of the disabled machine. The towing machine should be at least as large as the disabled machine.
  • Page 116 WEILER E2850 REMIXING TRANSFER VEHICLE Turn park brake release override knob (4) CW until tight. Insert park brake release handle (5) into park brake manual pump lever (6). Pump valve until brakes release. Stow handle in holder (7). Attach tow vehicle to the machine using a suitable towing device strong enough to move and stop the machine.
  • Page 117 WEILER E2850 REMIXING TRANSFER VEHICLE Limp Mode If Propel system is inoperable and engine can be started, use these instructions for emergency situations only. Never use limp mode to move machine farther than is required to locate the machine out of traffic and to where repairs can be performed safely.
  • Page 118 WEILER E2850 REMIXING TRANSFER VEHICLE Manual Controls Use the following manual controls only if necessary. Park Brake/2-Speed Valve (1) Park Brake Release Spool (2) Park Brake Release Override Knob Used when manually releasing park brakes. (3) Brake Release Hand Pump Pump to release brakes.
  • Page 119 WEILER E2850 REMIXING TRANSFER VEHICLE Elevator Windrow Valve (1) Elevator Hopper Baffle Open/Close Spool (2) Caster Wheel Height Adjustment - Left (3) Caster Wheel Height Adjustment - Right (4) Hopper Clean-out Open/Close Spool (5) Push Roller Extend/Retract Spool (6) Hopper Dump Raise/Lower Spool...
  • Page 120 WEILER E2850 REMIXING TRANSFER VEHICLE RAILERING ACHINE Machine may slide down loading ramps or off trailer deck. Death or WARNING serious injury possible if struck or crushed by machine.   Do not load or unload with slippery trailer surface. Loading •Check federal, state, and local laws governing weight, width, and length of load.
  • Page 121 WEILER E2850 REMIXING TRANSFER VEHICLE Use Platform Shift Switch to center platform, then use Platform Shift Lock Lever (1) to lock platform in center position. Shutdown machine. Refer to "Machine Shutdown Procedure" 3-11 , page Improper tie-downs can allow load to shift or fall, resulting in over width WARNING of load or loss of vehicle control.
  • Page 122 WEILER E2850 REMIXING TRANSFER VEHICLE Use suitable blocking (5) to support conveyor on trailer. NOTICE: Do not place conveyor blocking under conveyor cleanout door tubing (6). Tube damage may occur. Bind conveyor down to trailer. Position tie-down components (7) directly in line with blocking to keep from bending conveyor frame.
  • Page 123 WEILER E2850 REMIXING TRANSFER VEHICLE 5: M ECTION AINTENANCE AFETY ESSAGES WARNING Read Operator’s and Maintenance Manual and safety signs before performing maintenance on machine. Wear personal protective equipment (PPE).  WARNING Always wear:  •Eye protection  •Safety shoes or boots  Some working conditions and regulations may require the use of other...
  • Page 124 WEILER E2850 REMIXING TRANSFER VEHICLE Runover possible. Contact with moving parts can cut or crush. WARNING Make sure no one is working on, underneath, or close to machine before starting engine or moving machine. Ensure area is free of personnel. Keep spectators away.
  • Page 125 •Refer to , page , for fluid and lubricant requirements. •Make no modifications to machine unless specifically requested or authorized by Weiler. WARNING Failure to follow any of the safety instructions within this manual could result in death or serious injury. This machine is to be used only for those purposes for which it was intended as explained in this manual.
  • Page 126 WEILER E2850 REMIXING TRANSFER VEHICLE ELDING RECAUTIONS Proper welding precautions are necessary to help avoid damage to components such as electronic modules, controllers, and bearings. •Turn engine off and remove ignition key. •Turn Battery Ground Disconnect Switch off. •Always clean area of any grease, fuel, or oil before welding. Always have a fire extinguisher available.
  • Page 127 WEILER E2850 REMIXING TRANSFER VEHICLE NGINE AINTENANCE Refer to Engine Operation and Maintenance Manual supplied with machine for engine maintenance information. (1) Primary Fuel Filter (2) Water Separator (3) Fuel Pump Priming Switch (4) Secondary Fuel Filter (5) Engine Oil Filter...
  • Page 128 WEILER E2850 REMIXING TRANSFER VEHICLE (7) Engine Oil Fill Cap Engine Maintenance...
  • Page 129 WEILER E2850 REMIXING TRANSFER VEHICLE AINTENANCE CHEDULE NOTICE: Before each consecutive interval is performed, all maintenance from the previous interval must be performed. 10 H 150 H NITIAL OURS VERY OURS OR ONTHLY 5-17 Chain Tensions - Check / Adjust...
  • Page 130 WEILER E2850 REMIXING TRANSFER VEHICLE AINTENANCE ROCEDURES Air Cleaner Service Indicator - Check Replace air filter element when red indicator reaches the window on indicator (1). Push button (2) to reset indicator. Do not remove primary element until indicator shows replacement is necessary.
  • Page 131 WEILER E2850 REMIXING TRANSFER VEHICLE Storage Hopper Auger Segments Check auger segments for tightness on shaft. If segments are loose, torque 1" fasteners (1) to 350 ft-lb (475 Nm). Torque 5/8" fasteners (2) to 240 ft-lb (325 Nm). Maintenance Procedures...
  • Page 132 WEILER E2850 REMIXING TRANSFER VEHICLE Automatic Greaser System (Optional) The automatic greaser system supplies grease at pre-set intervals to multiple lubricating points. The optional Data Logger displays data such as pumping & operating times, programming, malfunctions and low level indication. Refer to Lincoln Quicklub User Manual supplied with the machine for maintenance information.
  • Page 133 The backup alarm should sound immediately and continue to sound until Propel Lever is moved to neutral and forward positions. Contact a Weiler dealer if backup alarm does not function correctly. Batteries - Maintenance Battery fumes are flammable and can explode. Battery explosion can WARNING blind.
  • Page 134 WEILER E2850 REMIXING TRANSFER VEHICLE Remove black negative (-) cable (2), then red positive (+) cable (3) from each battery. Inspect battery cables and replace if damaged. When performing the following: "Battery •Checking electrolyte levels, refer to Electrolyte Level - Check/Fill"...
  • Page 135 WEILER E2850 REMIXING TRANSFER VEHICLE Batteries - Charge Charging as a 24V System Perform steps 1–5 of "Batteries - Maintenance" , page 5-11 Attach 24V charging device to the battery. Observe Discharged polarity and connect cables in the following order: Batteries •Red cable to battery positive (+) terminal (1).
  • Page 136 WEILER E2850 REMIXING TRANSFER VEHICLE Braking System - Test Machine movement can occur during brake test if brakes do not function WARNING properly. Death or serious injury possible if bystander is struck, crushed, or runover. Clear area of all personnel and obstructions before testing brake holding capacity.
  • Page 137 Chain wear will cause the pin to engage the last notch. At this point if chain sag measures out of range, chain requires service such as removal of a link or replacement by a Weiler dealer. Measure chain sag monthly or every 150 service hours. Refer to "Chain Tension - Manual Check/Adjust"...
  • Page 138 WEILER E2850 REMIXING TRANSFER VEHICLE Chain tension diagnostics are displayed on the “View VIEW ELEVATOR DIAGNOSTICS Elevator/Storage Diagnostics” screen. Data includes auto ELEVATOR KNOB tension valve state (on/off) and the number of successful VOLTAGE 0 (mV) SIGNAL 0 (#) STORAGE/DISCHARGE KNOB automatic cycles (override cycles are not included).
  • Page 139 WEILER E2850 REMIXING TRANSFER VEHICLE Chain Tension - Manual Check/Adjust Falling load can crush. WARNING Never work under lifted load unless load is securely supported to prevent falling. Moving conveyor slats can crush or cut off fingers and hands. WARNING Never reach into conveyor chute or insert a cleanout tool into conveyor chute when conveyor is moving.
  • Page 140 Adjust chain tension if chain sag is out of range, or if chain sags unevenly from side to side. Refer "Elevator Chain - Adjust Tension/Uneven Sag" 5-18 , page . Contact a Weiler dealer if chain sag remains out of range or uneven. Check chain for wear. Refer to "Chain Checklist"...
  • Page 141 . Contact a Weiler dealer if chain sag remains out of range or uneven. Check chain for wear. Refer to "Chain Checklist" , page 5-22 . Contact a Weiler dealer if chain shows significant wear or stretch. 5-19 Maintenance Procedures...
  • Page 142 WEILER E2850 REMIXING TRANSFER VEHICLE Storage Conveyor Chain - Adjust Tension/Uneven Sag Slipping and falling off machine can result in death or serious injury. WARNING Adjust chain tension while standing on a securely placed ladder. Never climb onto top of machine to access adjusters.
  • Page 143 • If chain sags unevenly from left to right, refer to "Discharge Conveyor Chain - Adjust Uneven Sag" , page 5-22 Contact a Weiler dealer if chain sag remains out of range or uneven after adjustment. "Chain Checklist" 5-22 Check chain for wear. Refer to , page .
  • Page 144 WEILER E2850 REMIXING TRANSFER VEHICLE Discharge Conveyor Chain - Adjust Uneven Sag With engine off and ignition key removed, adjust both sides of chain until chain sag is even from side to side, +/- 1/4" (6 mm). •To tighten chain, loosen nut (1), and tighten nut (2).
  • Page 145 If a circuit breaker requires frequent resetting, contact your Weiler dealer. Push the button to reset each circuit breaker. The button will remain depressed if circuit is working properly. Check the appropriate electrical circuit if button does not stay reset.
  • Page 146 WEILER E2850 REMIXING TRANSFER VEHICLE Machine Serial Numbers E2850-1142 - Up (1) Chain and Tire Wash (Option (2) System (3) Engine ECM (4) Engine ECM (5) Engine ECM (6) Engine ECM (7) Greaser (Option) (8) Rear Control Panel (9) Senders...
  • Page 147 FOR DISTANCE display. CONTROL Contact a Weiler dealer if Distance From Paver Control Interlock does not function correctly. Elevator/Conveyor Floor Liner Plates - Inspect Check elevator and conveyor floor liner plates for wear. Replace liner plates when worn down to a thickness of 0.125 inches (3 mm).
  • Page 148 WEILER E2850 REMIXING TRANSFER VEHICLE Engine Coolant - Check/Fill WARNING Hot fluid under pressure can scald. Allow to cool before opening coolant cap. Use a low-silicate (ethylene glycol) antifreeze and clean water mixture. NOTICE: Never add pure antifreeze to a cooling system. Use a 50/50 water/antifreeze mixture.
  • Page 149 Repeat Engine Stop Button check for each stop switch on right and left side Dump Hopper Control Stations, Conveyor Service Control Station, and above left rear wheel. Contact a Weiler dealer if an Engine Stop Button does not function correctly. 5-27 Maintenance Procedures...
  • Page 150 WEILER E2850 REMIXING TRANSFER VEHICLE Fuel Primary Filter/Water Separator - Drain Petroleum-based fluids leaked or spilled onto hot surfaces or electrical WARNING components can explode or burn. Turn ignition switch off when servicing machine. Clean up fluid spills immediately. No flame. No smoking.
  • Page 151 WEILER E2850 REMIXING TRANSFER VEHICLE Fuel Tank Cap and Strainer -Clean/ Inspect Remove cap (1) and strainer (2). Wash cap and strainer in clean, nonflammable solvent. Allow strainer and cap to dry or use compressed air to dry. Install strainer and cap.
  • Page 152 WEILER E2850 REMIXING TRANSFER VEHICLE Generator (Optional 10 kW) - Adjust Adjust hydraulic flow to generator drive motor (1) with flow control valve (2) to adjust generator speed for an output frequency of 60 Hz. Generator (Optional 10 kW) Drive Coupling - Inspect/Replace...
  • Page 153 WEILER E2850 REMIXING TRANSFER VEHICLE Horns - Test Press button (1) to sound horn. Verify that both front and rear horns sound. Repeat test for each horn button on right and left dump hopper control stations. Hydraulic Fluid - Check/Fill NOTICE: Clean hydraulic fluid is very important.
  • Page 154 WEILER E2850 REMIXING TRANSFER VEHICLE Hydraulic Fluid - Drain/Refill NOTICE: Clean hydraulic fluid is very important. Do not spill contaminants into tank. Filter all hydraulic fluid through a 5-micron filter before adding to tank. Keep tank filled to sight gauge level. Machine must be level and in transport position. Fill cap is located beneath access cover on operator platform floor.
  • Page 155 WEILER E2850 REMIXING TRANSFER VEHICLE Hydraulic System Charge Filters - Replace Hydraulic charge filters (1) filter charge pressure fluid to the propel, elevator, storage conveyor, and discharge conveyor pumps. Fifth filter is mounted above pumps as shown. Remove filters. Clean filter bases. Remove old seals completely.
  • Page 156 Hydraulic motor case drain filter (1) filters fluid from the hydraulic motors on the elevator, storage conveyor, and discharge conveyor. Only service filter when filter indicator indicates it is necessary. Call Weiler Service if filters do require service. Remove filter.
  • Page 157 With machine on a level surface, place Propel Lever in neutral and turn elevator and conveyor drive switches off. Start engine and increase engine speed to full rpm. Release park brake. Ground drive, elevator, and conveyors must not move. Contact a Weiler dealer if movement occurs. 5-35 Maintenance Procedures...
  • Page 158 WEILER E2850 REMIXING TRANSFER VEHICLE Machine - 10 Hour Grease Under Hood 1 Each Roller 1 Each Extension Item Description Item No. Clutch Throw-Out Collar ....1 Discharge Conveyor Footshaft Bearings .
  • Page 159 WEILER E2850 REMIXING TRANSFER VEHICLE (1) Clutch Throw-Out Collar - Grease Two shots - one fitting. (2) Discharge Conveyor Footshaft Bearings - Grease Twelve shots - two fittings (one fitting on each side). (3) Discharge Conveyor Headshaft Bearing - Grease Twelve shots - one fitting, right side.
  • Page 160 WEILER E2850 REMIXING TRANSFER VEHICLE (5) Elevator Auger/Footshaft Bearings - Grease Twelve shots - four fittings (one fitting on bearing on each side of hopper and two remote fittings on right side of elevator). (6) Elevator Idler Bearings - Grease Twelve shots - four fittings (two fittings on each side of elevator).
  • Page 161 WEILER E2850 REMIXING TRANSFER VEHICLE Conveyor Auger/Footshaft Bearings - Grease Twelve shots - two fittings (one fitting on each side of hopper). Twelve shots - two fittings (remote fittings on right side of elevator). Conveyor Idler Bearings - Grease Twelve shots - four fittings (one remote fitting on each side of machine and one fitting on bearing on each side of machine).
  • Page 162 WEILER E2850 REMIXING TRANSFER VEHICLE (9) Truck Hitch Rollers - Grease Two shots - two fittings (one on each truck hitch roller). (10) Truck Hitch Extensions - Grease Two shots - two fittings (one on each extension). 5-40 Maintenance Procedures...
  • Page 163 WEILER E2850 REMIXING TRANSFER VEHICLE Machine - 50 Hour Grease Under Hood Item Description Item No. Caster Sleeves (Windrow Only) ... 1 Caster Wheel Axle ..... . 2 Caster Wheel Pivot .
  • Page 164 WEILER E2850 REMIXING TRANSFER VEHICLE (1) Caster Sleeves - Grease (Windrow Only) Four shots - two fittings (one fitting each caster sleeve) (2) Caster Wheel Axles - Grease Four shots - two fittings each caster wheel axle. (3) Caster Wheel Pivots - Grease Two shots - two fittings, each caster wheel pivot.
  • Page 165 WEILER E2850 REMIXING TRANSFER VEHICLE (6) Discharge Conveyor Frame Pivot Upper - Grease Two shots - one fitting on upper pivot frame (7) Discharge Conveyor Lift Cylinder - Grease Two shots - one fitting on cylinder barrel. (8) Discharge Conveyor Swing Cylinders - Grease Two shots - four fittings (two cylinders, two fitting on each cylinder).
  • Page 166 WEILER E2850 REMIXING TRANSFER VEHICLE (10) Elevator Lift Cylinders - Grease Two shots - four fittings (two fittings each cylinder). (11) Front Axle Frame Pivot - Grease Four shots - one fitting on front axle frame pivot (12) Windrow Pivot - Grease Two shots - one fitting.
  • Page 167 WEILER E2850 REMIXING TRANSFER VEHICLE Machine - 500 Hour Grease Item Description Item No. Steering Cylinders ..... . 1 Steering Knuckles ..... . 2 Tie-Rod Ends .
  • Page 168 WEILER E2850 REMIXING TRANSFER VEHICLE (1) Steering Cylinders - Grease Two shots - eight fittings (two fittings each steering cylinder). (2) Steering Knuckles - Grease Two shots - two fittings on each steering pivot (one fitting on each upper and lower king pin).
  • Page 169 Engine must not crank with switch on. Turn switch off. Start the engine. Turn engine off. Contact a Weiler dealer if interlock does not function correctly. Park Brake Test Turn Park Brake switch off. Attempt to start engine. Engine must not crank.
  • Page 170 Hardware - Check machine for loose, worn, or missing parts and hardware. Tighten any loose parts and replace any worn or missing parts. Refer to Parts Manual for replacement parts. Frame - Check machine frame and contact Weiler dealer immediately if you notice any bending or cracking.
  • Page 171 Move Limp Mode Switch (2) up to attempt to drive machine forward. Move switch down to attempt to drive machine in reverse. Machine must not move. Follow the shutdown procedure. Close cover over Limp Mode Switch. Contact a Weiler dealer if interlock does not function correctly. 5-49 Maintenance Procedures...
  • Page 172 WEILER E2850 REMIXING TRANSFER VEHICLE Power Take-Off Clutch - Check/Adjust NOTICE: Check clutch adjustment on new power take-off clutch after initial ten hours of operation. New clutch may require several adjustments until plates are worn in. Test clutch lever engagement torque. Using torque wrench with 1.5 inch socket on lever pivot hex (1), check for clutch...
  • Page 173 WEILER E2850 REMIXING TRANSFER VEHICLE Pump Drive Gearbox - Drain/Refill Remove breather/fill port fitting (1). Remove drain plug (2) and drain fluid into a suitable container with capacity of at least 1.5 gal (5.7 L). Replace plug. Refill gearbox at breather/fill port (1) with 1.5 gal (5.7 L) of fluid.
  • Page 174 40°F (5°C). Mounting surface must be clean and dry. •When replacing a machine component with a safety sign attached, replace the safety sign also. Replacement safety signs can be purchased from your Weiler dealer. 5-52...
  • Page 175 WEILER E2850 REMIXING TRANSFER VEHICLE Spray Down Filters - Service Petroleum-based fluids leaked or spilled onto hot surfaces or electrical WARNING components can explode or burn. Turn ignition switch off when servicing machine. Clean up fluid spills immediately. No flame. No smoking.
  • Page 176 WEILER E2850 REMIXING TRANSFER VEHICLE Spray Down Tank - Fill Petroleum-based fluids leaked or spilled onto hot surfaces or electrical WARNING components can explode or burn. Turn ignition switch off when servicing machine. Clean up fluid spills immediately. No flame. No smoking.
  • Page 177 WEILER E2850 REMIXING TRANSFER VEHICLE Sprockets - Elevator/Discharge Conveyor - Inspect Contact with moving conveyor belt and rollers can crush or cut. WARNING Stay away from moving conveyor. Turn conveyor and engine off before inspecting, adjusting, cleaning, unplugging, or servicing conveyor.
  • Page 178 WEILER E2850 REMIXING TRANSFER VEHICLE Sprocket Locations Elevator Headshaft Sprockets Slipping and falling off engine hood can result in death or serious injury. WARNING • Raise guard rails and enter only storage hopper observation platform. • Do not enter storage hopper observation platform when machine is moving.
  • Page 179 WEILER E2850 REMIXING TRANSFER VEHICLE Storage Conveyor Sprockets Open both storage conveyor cleanout doors (1) to access footshaft sprockets (2). Turn engine off. Unbolt and open both headshaft inspection doors (2). Perform sprocket inspection. Discharge Conveyor Sprockets Completely lower discharge conveyor.
  • Page 180 WEILER E2850 REMIXING TRANSFER VEHICLE Storage Hopper Level Sensor - Check/Clean Check sensor lens (1) for dirt and/or damage. If needed, clean lens with a non-abrasive, non-acidic cleaner. If damage is present, replace sensor. Tires - Check Pressure Explosion and separation of tire or wheel parts can cause death or serious WARNING injury.
  • Page 181 WEILER E2850 REMIXING TRANSFER VEHICLE Vibrator Drive Coupling - Inspect/Replace "Generator (Optional 10 kW) Drive Coupling - Refer to Inspect/Replace" , page 5-30 Wheel Lug Bolts - Check/Torque Check wheel lug bolts (1) for tightness. Incrementally torque fasteners to 330ft-lb (450 Nm) in the sequence shown.
  • Page 182 WEILER E2850 REMIXING TRANSFER VEHICLE Wheel Planetary Oil Level - Check Position final drive with drain plug (1) at bottom and check plug (2) at 3 or 9 o’clock position. Remove check plug (2). Check oil level of each wheel. Oil level should be at bottom of check plug opening.
  • Page 183 WEILER E2850 REMIXING TRANSFER VEHICLE TORAGE Preparing For Storage WARNING Follow Shutdown Procedure before inspecting, fueling, cleaning, transporting, lubricating, repairing, or servicing machine. Refer to respective procedures for additional instructions. •Clean machine. •Repaint bare metal to inhibit rust. •Repair or replace worn and/or broken parts and damaged safety signs.
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  • Page 185 WEILER E2850 REMIXING TRANSFER VEHICLE A: S PPENDIX PECIFICATIONS IMENSIONS (345 cm) (1681 cm) (1044 cm) (302 cm) (30 cm) (320 cm) (488 cm) (457 cm) (432 cm) (1593 cm) Weight, empty ..........74,500 lb (33,800 kg) Turning Radius, Front and Rear Steering .
  • Page 186 WEILER E2850 REMIXING TRANSFER VEHICLE ERFORMANCE PECIFICATIONS Capacities Elevator Capacity ......... . 1,000 ton/hr (900 tonne/hr) Dump Hopper Width .
  • Page 187 WEILER E2850 REMIXING TRANSFER VEHICLE NGINE PECIFICATIONS Engine ............CAT C9 Tier III Arrangement No..
  • Page 188 WEILER E2850 REMIXING TRANSFER VEHICLE Lubricants Engine Oil ............SAE 15W-40 Hydraulic Oil .
  • Page 189 WEILER E2850 REMIXING TRANSFER VEHICLE YDRAULIC YSTEM PECIFICATIONS Ground Drive Charge Pressure ........... . 350 psi (24 bar) System Pressure .
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  • Page 191 WEILER E2850 REMIXING TRANSFER VEHICLE B: F PPENDIX AULT ODES LECTRONIC ISPLAY RROR AULT ODES Error descriptions are shown on the View Errors Screen. ERROR DESCRIPTION ERROR STATE DISPLAY VOLTAGE GREATER THAN 28 VOLTS FOR 2 DISPLAY VOLTAGE HIGH SEC.
  • Page 192 WEILER E2850 REMIXING TRANSFER VEHICLE ERROR DESCRIPTION ERROR STATE REMIX TRANSDUCER VOLTAGE VOLTAGE IS BELOW .1 Vdc. CONVEYOR TRANSDUCER VOLTAGE IS ABOVE 4.9 Vdc. VOLTAGE HIGH CONVEYOR TRANSDUCER VOLTAGE IS BELOW .1 Vdc VOLTAGE LOW FUEL VOLTAGE HIGH VOLTAGE IS ABOVE 4.9 Vdc.
  • Page 193 WEILER E2850 REMIXING TRANSFER VEHICLE C: S PPENDIX CHEMATICS – S/N 1001–1063 LECTRICAL CHEMATIC Schematics...
  • Page 194 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1001–1063 LECTRICAL CHEMATIC Schematics...
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  • Page 199 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1064–1094 LECTRICAL CHEMATIC Schematics...
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  • Page 202 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1064–1094 LECTRICAL CHEMATIC Schematics C-10...
  • Page 203 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1064–1094 LECTRICAL CHEMATIC Schematics C-11...
  • Page 204 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1064–1094 LECTRICAL CHEMATIC Schematics C-12...
  • Page 205 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1064–1094 LECTRICAL CHEMATIC Schematics C-13...
  • Page 206 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1095–1121 LECTRICAL CHEMATIC Schematics C-14...
  • Page 207 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1095–1121 LECTRICAL CHEMATIC Schematics C-15...
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  • Page 212 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1095–1121 LECTRICAL CHEMATIC Schematics C-20...
  • Page 213 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1122–1140 LECTRICAL CHEMATIC DIODE 6548 Schematics C-21...
  • Page 214 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1122–1140 LECTRICAL CHEMATIC Schematics C-22...
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  • Page 227 WEILER E2850 REMIXING TRANSFER VEHICLE – S/N 1144–1149 (I LECTRICAL CHEMATIC NCLUDES USTRALIA ACHINE DIODE 6548 Schematics C-35...
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  • Page 254 WEILER E2850 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC Schematics C-62...
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  • Page 263 WEILER E2850A REMIXING TRANSFER VEHICLE NDEX Numerics Delivery Dimensions 5-15 40-Hour Auto-Adjust Cycle Discharge Conveyor Chain - Adjust Uneven 5-54 5-22 60 Gallon (Optional) Discharge Conveyor Chain Tension - Check/Adjust 5-21 Uneven Sag 3-55 Discharge Conveyor Cleanout 2-12 Accessory Controls...
  • Page 264 WEILER E2850A REMIXING TRANSFER VEHICLE Elevator Valve Elevator Windrow Valve 5-25 Jobsite Assessment Elevator/Conveyor Floor Liner Plates - Inspect 5-26 Jump-Starting Procedure Engine Coolant - Check/Fill Engine Maintenance 5-26 Engine Mounts - Inspect 5-27 Engine Oil Level - Check Left Control Panel...
  • Page 265 WEILER E2850A REMIXING TRANSFER VEHICLE 3-52 Park Brake/2-Speed Valve Storage Hopper Cleanout 5-49 5-58 Park/Secondary Braking System - Test Storage Hopper Level Sensor - Check/Clean 3-32 2-26 Paving Storage Hopper Management System 2-37 Performance Specifications System Settings Screen Personal Protection...
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  • Page 267 WEILER E2850 REMIXING TRANSFER VEHICLE EVISION ISTORY Revision Date Pages Description E2850 September 09/2012 Operator’s & Maintenance Manual Released. 2012 - 18183 E2850 August Revision B Operator’s & Maintenance Manual 08/2015 2015 - 18183 Released. E2850 Revision C Operator’s & Maintenance Manual...
  • Page 268 • Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. For more information go to www.P65Warnings.ca.gov/diesel. Original instructions Copyright 2018. All rights reserved. Weiler 815 Weiler Drive, P.O. Box 289 Knoxville, IA 50138 USA...

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