Weiler E1650 Operator And Maintenance Manual
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Weiler E1650 Operator And Maintenance Manual

Remixing transfer vehicle
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E1650
Remixing Transfer
Vehicle
Operator's and Maintenance
WEILER E1250A REMIXING TRANSFER VEHICLE
Manual
July 2018
S/N 1001 - UP
Part No. 44513

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  • Page 1 WEILER E1250A REMIXING TRANSFER VEHICLE E1650 Remixing Transfer Vehicle Operator’s and Maintenance Manual July 2018 S/N 1001 - UP Part No. 44513...
  • Page 2 WEILER WARRANTY -Exclusive Limited Warranty- The manufacturer warrants each new WEILER PRODUCT to be free of defects in workmanship and material at the time of shipment to first end-user. The warranty period is 12 months. A. If a defect is found, and the authorized dealer is notified during the 12 month warranty period, the manufacturer will repair or replace any part or component on the unit that fails to conform to the warranty.
  • Page 3 WEILER E1650 REMIXING TRANSFER VEHICLE RODUCT AND EALER NFORMATION Delivery Date:_______________________________ EALER NFORMATION Dealer Name_________________________________________________________________________________ Address_____________________________________________________________________________________ City_________________________________________________________________________________________ State__________________________________________ Zip / Post Code________________________________ Country_______________________________________ Phone________________________________________ WNER NFORMATION Owner Name_________________________________________________________________________________ Address_____________________________________________________________________________________ City_________________________________________________________________________________________ State_________________________________________ Zip / Post Code_________________________________ Country______________________________________ Phone_________________________________________ ACHINE DENTIFICATION UMBERS...

  • Page 4: Receiving And Delivery Report

    WEILER E1650 REMIXING TRANSFER VEHICLE ECEIVING AND ELIVERY EPORT EALER Check and perform the following: General ____ Check machine for shipping damage or shortage. ____ Check that all optional and loose items are included with machine. ____ Check that all safety signs and control decals are not damaged.

  • Page 5: Table Of Contents

    WEILER E1650 REMIXING TRANSFER VEHICLE ABLE OF ONTENTS Product and Dealer Information ... . i RANSPORTING Receiving and Delivery Report ... . ii Lifting Machine.
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  • Page 7: Foreword

    Failure to do so could result in personal injury or equipment damage. Contact an authorized Weiler dealer if you do not understand the instructions in this manual or need additional information.

  • Page 8: Introduction

    NTENDED A E1650 Remixing Transfer Vehicle is used to transfer bulk asphalt material from delivery vehicles to a paving machine. The machine receives paving material in the forward dump hopper, or picks windrowed material up off of the roadway, delivers the material to the center hopper for storage and remixing, and then conveys the material to the hopper of a paving machine.

  • Page 9: Safety Messages

    WEILER E1650 REMIXING TRANSFER VEHICLE 1: S ECTION AFETY AFETY ESSAGES General safety messages appear in this Safety Messages section. Specific safety messages are located in appropriate sections of the manual where a potential hazard can occur if the instructions or procedures are not followed.
  • Page 10 WEILER E1650 REMIXING TRANSFER VEHICLE WARNING Read Operator’s and Maintenance Manual and safety signs before operating machine. WARNING Check machine before operating. Machine must be in good operating condition and all safety equipment installed and functioning properly. WARNING Wear personal protective equipment (PPE). Dress properly. Wear close- fitting clothing and confine long hair.
  • Page 11 WEILER E1650 REMIXING TRANSFER VEHICLE Pressurized fluid can penetrate body tissue. Leaks can be invisible. Keep WARNING away from any suspected leak. Relieve pressure in the hydraulic system before searching for leaks, disconnecting hoses, or performing any other work on the system. When searching for a pressurized leak, use an object such as a piece of wood or cardboard.
  • Page 12 WEILER E1650 REMIXING TRANSFER VEHICLE Exhaust gas temperature could exceed 1100°F (600°C) during regeneration. WARNING High temperature can result in fire, burn, or explosion hazards. To prevent fires, routinely clear any combustible material from engine and engine exhaust system. Do not expose flammable material or explosive atmospheres to exhaust gas or to exhaust system components during regeneration.

  • Page 13: General Safety Rules

    WEILER E1650 REMIXING TRANSFER VEHICLE ENERAL AFETY ULES The following safety rules are important for safe operation of the machine. Remember that no amount of safety rules or safety equipment can make the operation of any machine safe, unless the operator follows the rules and uses the safety equipment.

  • Page 14: Fire Extinguisher

    WEILER E1650 REMIXING TRANSFER VEHICLE XTINGUISHER Mount a fire extinguisher (not supplied with machine) on the side of each front ladder, main operator’s platform, and rear platform for easy access to the operator and personnel on the ground. AFETY IGNS...
  • Page 15 WEILER E1650 REMIXING TRANSFER VEHICLE Safety Sign Locations Safety Signs...
  • Page 16 WEILER E1650 REMIXING TRANSFER VEHICLE Safety Signs...
  • Page 17 Stop engine and remove ignition key before servicing. Falling load can crush. WARNING Lift only approved Weiler hopper inserts. Do not use conveyor to lift any other objects. Use only properly rated chains or cables. Read Operator’s and Maintenance Manual.
  • Page 18 WEILER E1650 REMIXING TRANSFER VEHICLE WARNING Moving parts can crush fingers and hands. Keep hands away from moving parts. WARNING Hot fluid under pressure can scald. Allow to cool before opening coolant cap. Battery fumes are flammable and can explode. Battery explosion can blind.
  • Page 19 WEILER E1650 REMIXING TRANSFER VEHICLE WARNING Falling load can crush. Stay clear of lifted hopper insert. Electrical shock / high voltage hazard. DANGER Do not open junction boxes or handle connectors when energized. Stop engine and remove ignition key before working on AC electrical system.
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  • Page 21: Machine Controls

    The Weiler E1650 is a self-propelled remixing transfer vehicle used for transferring hot-mix asphalt from transport vehicles to an asphalt paver. The E1650 is used in continuous, non-contact paving and helps to eliminate truck end segregation and adds a surge capacity to the paving train. Optional Weiler hopper inserts for the paver will provide additional storage capacity.

  • Page 22: Machine Terminology

    WEILER E1650 REMIXING TRANSFER VEHICLE ACHINE ERMINOLOGY Left Rear Right Front (1) Battery Box (2) Discharge Conveyor (3) Conveyor Control Station (4) Dump Hopper (5) Dump Hopper Lights and Headlights (6) Dump Hopper Control Station (7) Elevator (8) Engine and Pump Compartment...

  • Page 23: Machine Controls

    WEILER E1650 REMIXING TRANSFER VEHICLE ACHINE ONTROLS This machine is equipped with multiple keypads with various functions. When a function or setting is active, the corresponding indicator (1) is illuminated. Main Operator Station Left Control Panel (1) Steering Wheel To steer, turn steering wheel in desired direction of travel.
  • Page 24 WEILER E1650 REMIXING TRANSFER VEHICLE Center Control Panel (1) Horn Button Press and hold to sound horn. (2) Push Roller Extension Switch Push up to extend push rollers. Push down to retract push rollers. (3) Truck Hitch Switch (Optional) Push up to release truck wheels.
  • Page 25 WEILER E1650 REMIXING TRANSFER VEHICLE (7) Electronic Display Refer to "Electronic Display Navigation" , page 2-21 for additional information. (8) Park Brake Button Brake application is abrupt if applied when machine is in motion.  WARNING   Apply park brake only when machine is stopped, unless required by emergency. ...
  • Page 26 WEILER E1650 REMIXING TRANSFER VEHICLE (10) Hopper Baffle Open Button Press and hold to open hopper baffle. (11) Hopper Baffle Close Button Press and hold to close hopper baffle. (12) Chain Spray Down Button Press to turn on chain spray cycle.
  • Page 27 WEILER E1650 REMIXING TRANSFER VEHICLE Right Control Panel (1) Propel Lever Push lever away from operator to move forward. Center lever to place ground drive in neutral. Pull lever toward operator to move in reverse. To move Propel Lever out of neutral, squeeze trigger on underside of lever and move lever in desired direction.
  • Page 28 WEILER E1650 REMIXING TRANSFER VEHICLE (8) Propel Speed Dial Turn CW to increase ground speed. Turn CCW to decrease ground speed. (9) Engine Stop Button Press to stop engine quickly. Pull to enable engine startup. STOP (10) Storage Hopper & Discharge Conveyor Switch Push up to turn hopper and discharge conveyors on.
  • Page 29 WEILER E1650 REMIXING TRANSFER VEHICLE (14) Auto Hopper Dump/Baffle Button AUTO Press and release to cycle auto hopper/baffle on/off. (15) Dump Assist Button AUTO Press and release to cycle hopper scraper on/off. (16) Conveyor Swing Left Button Press and hold to swing conveyor left.
  • Page 30 WEILER E1650 REMIXING TRANSFER VEHICLE (22) Storage Baffle Raise Button Press and hold to raise storage baffle. (23) Storage Baffle Lower Button Press and hold to lower storage baffle. (24) Hopper Dump Raise Button Press and hold to raise dump hopper.
  • Page 31 WEILER E1650 REMIXING TRANSFER VEHICLE (30) Ignition Switch Center/straight up - on. 1st position CCW - off. Lower Seat Control Panel (1) Lights Switch Push up to turn work lights on. Center to turn headlights on. Push down to turn lights off.
  • Page 32 WEILER E1650 REMIXING TRANSFER VEHICLE (4) Generator Switch (Optional) Push up to turn generator on. Push up again to turn generator off. (5) Fume Extraction Switch Push up to turn fan on. Push down to turn fan off. (6) Greaser Button (Optional) AUTO Press and hold for two seconds to manually start an additional lubrication cycle.
  • Page 33 WEILER E1650 REMIXING TRANSFER VEHICLE Dump Hopper Control Stations Dump hopper control stations (A) are provided at rear of dump hopper, on left and right sides of machine. Dump hopper control stations are equipped with a light for low-light use and a lockable vandal cover (B) to deter vandalism.
  • Page 34 WEILER E1650 REMIXING TRANSFER VEHICLE (5) Engine Stop Button Press to stop engine quickly. Pull to enable engine startup. STOP (6) Auto Hopper Dump/Baffle Button AUTO Press and release to cycle auto hopper/baffle on/off. (7) Dump Assist Button AUTO Press and release to cycle hopper scraper on/off.
  • Page 35 WEILER E1650 REMIXING TRANSFER VEHICLE (13) Hopper Baffle Close Button Press and hold to close hopper baffle. (14) Spray Down Pump Button Press and release to cycle spray down pump on/off. Squeeze nozzle lever to spray. (not shown). Pump is on a timer. If pump shuts off, cycle button.
  • Page 36 WEILER E1650 REMIXING TRANSFER VEHICLE Conveyor Service Control Station The conveyor service control station (A) is located on right rear fender near conveyor and is lockable to deter vandalism. Runover possible. Machine can crush. WARNING Ensure machine ground drive is stopped and Park Brake is engaged before using conveyor station controls.
  • Page 37 WEILER E1650 REMIXING TRANSFER VEHICLE (5) Tire Spray Down Increase Button Press and release to increase volume of spray to tires. (6) Tire Spray Down Decrease Button Press and release to decrease volume of spray to tires. (7) Chain Spray Down Button Press to turn on chain spray cycle.
  • Page 38 WEILER E1650 REMIXING TRANSFER VEHICLE (11) Storage Cleanout Doors Switch Push up to close storage cleanout doors. Push down to open storage cleanout doors. (12) Conveyor Cleanout Door Switch Push up to close conveyor cleanout door. Push down to open conveyor cleanout door.
  • Page 39 WEILER E1650 REMIXING TRANSFER VEHICLE Other Controls (1) Battery Ground Disconnect Switch Turn CW to turn on electrical system. Turn CCW to turn off electrical system. (2) Wait to Disconnect Lamp Lamp illuminates on T4F engines during DEF purge cycle.
  • Page 40 WEILER E1650 REMIXING TRANSFER VEHICLE (5) Engine ECM / Machine Control Communication Port (6) Engine Stop Button Press to stop engine quickly. Pull to enable engine startup. STOP (7) Limp Mode Enable Button Press and hold to enable Limp Mode Steering and Ground Drive Switches.
  • Page 41 WEILER E1650 REMIXING TRANSFER VEHICLE Electronic Display Navigation 1801 24.0 Load ° F E1650 Gauge 15.0 Hours Menu Data 05:35 PM 11/20/2016 Menu Screen View engine Diagnostics Gauge Data View Drive Diagnostics Elevator Storage Discharge View Elevator/Storage Diagnostics 6001 5633...
  • Page 42 WEILER E1650 REMIXING TRANSFER VEHICLE Menu Screen View engine Diagnostics View Drive Diagnostics View Elevator/Storage Diagnostics View Sensor Diagnostics View CAN Diagnostics System Settings View Errors Exit Enter View CAN Diagnostics View Errors System Settings Engine Errors CAN-A CAN-B Gauge Setup Engine - 11.0 VDC...
  • Page 43 WEILER E1650 REMIXING TRANSFER VEHICLE Electronic Display Screen Descriptions The system incorporates gauges and diagnostics with a display of current readings. Start-Up Screen Display Appears for 5 seconds after Ignition Switch is moved to on position. (1) Control Buttons Functions change, depending on screen being displayed.
  • Page 44 WEILER E1650 REMIXING TRANSFER VEHICLE Electronic Display Pop-Up Messages • Automatic Feeder Control Active • Automatic Feeder Control Disabled • Center Handle to Release Park Brake • Chain Spray Level Low • Discharge Conveyor High Pressure, Cycle Elevator / Storage / Discharge Switches to Reactivate •...
  • Page 45 WEILER E1650 REMIXING TRANSFER VEHICLE Menu Screen Display Use center control button to move box over selection of Menu Screen screen to enter. View engine Diagnostics Press (1) to enter selected screen. View Drive Diagnostics View Elevator/Storage Diagnostics Press (2) to exit to previous screen.
  • Page 46 WEILER E1650 REMIXING TRANSFER VEHICLE View Drive Diagnostics Screens Use center control button to scroll between diagnostics View Drive Diagnostics screens. Ground Drive Pump Forward 1200 mA Reverse 0 mA (1) EXIT Button Propel Level Position - 0 # Propel Knob 255 mV Press EXIT button to exit to previous screen.
  • Page 47 WEILER E1650 REMIXING TRANSFER VEHICLE View Sensor Diagnostics Screens Use center control button to scroll between sensor View Sensor Diagnostics diagnostics screens. Hopper Insert Sonic Settings 5.0 Inches (1) EXIT Button Sonic Distance 10.0 Inches Press EXIT button to exit to previous screen.
  • Page 48 WEILER E1650 REMIXING TRANSFER VEHICLE System Settings Screen Use center control button to move box over selection of System Settings screen to enter. Gauge Setup System Parameter Settings Press (1) to enter selected screen. Back Light Setup Clock Setup Press (2) to exit to previous screen.
  • Page 49 WEILER E1650 REMIXING TRANSFER VEHICLE System Parameter Settings Screen To select a parameter, use Navigation Control Button (1) System Parameter Settings to highlight desired parameter. Select (2) parameter and Parameter Name Value use Navigation Control Button to change value. Exit (3)
  • Page 50 WEILER E1650 REMIXING TRANSFER VEHICLE Units Selection Screen Use Navigation Control Button (1) to highlight field. Units Selection Select (2) field and use Navigation Control Button to change value. Exit (3) to return to Menu Screen. Standard Metric Exit Select Language Selection Screen Use Navigation Control Button (1) to highlight field.

  • Page 51: Operating Instructions

    WEILER E1650 REMIXING TRANSFER VEHICLE 3: O ECTION PERATING NSTRUCTIONS Runover possible. Contact with moving parts can cut or crush. WARNING Make sure no one is working on, underneath, or close to machine before starting engine or moving machine. Ensure area is free of personnel. Keep spectators away.

  • Page 52: Personal Protection

    WEILER E1650 REMIXING TRANSFER VEHICLE ERSONAL ROTECTION Operating machine will require you to wear personal protective equipment WARNING (PPE). Always wear: •eye protection •safety shoes or boots •hearing protection Some working conditions and regulations may require the use of other...

  • Page 53: Sound Levels

    WEILER E1650 REMIXING TRANSFER VEHICLE OUND EVELS Sound pressure and sound power levels were determined according to test procedures specified in ISO 3744 and ISO 11201. Guaranteed per EU Directive 2000/14/EC. Equivalent Continuous A-Weighted Sound Pressure at Operator’s Ear for T4F engine is L = 76 dB(A).

  • Page 54: Prepare The Area

    WEILER E1650 REMIXING TRANSFER VEHICLE REPARE THE Jobsite Assessment Breathing crystalline silica dust can cause lung disease. Cutting, drilling, WARNING or working materials such as concrete, sand, or rock containing quartz can result in exposure to silica dust. Use dust control methods or appropriate respiratory protection when exposed to silica dust conditions.
  • Page 55 WEILER E1650 REMIXING TRANSFER VEHICLE Slope Operation Safety Operate the remixing transfer vehicle at a speed suitable for the terrain. Avoid sudden stopping, starting, turning, and operating on soft ground. Safe operating slope depends upon many factors, including: •Machine weight distribution, including load in hopper(s) and position of conveyor •Position of wheels...

  • Page 56: Mounting And Dismounting

    WEILER E1650 REMIXING TRANSFER VEHICLE OUNTING AND ISMOUNTING Falling hazard. WARNING •Keep ladder, steps, and platform areas clear of objects and debris which can cause difficulties climbing on or off machine. •Always face ladder when mounting or dismounting from the platform.
  • Page 57 WEILER E1650 REMIXING TRANSFER VEHICLE ACHINE TARTING ROCEDURE Sparks from the electrical system and engine exhaust can cause an WARNING explosion or fire in a flammable or explosive atmosphere. Carbon monoxide fumes from the engine can asphyxiate. Do not operate this machine in an area with flammable vapors or dust.

  • Page 58: Machine Starting Procedure

    WEILER E1650 REMIXING TRANSFER VEHICLE Turn Ignition Switch (2) on, press Engine Start Button (3). Press and release Engine Start Button to activate auto-start mode. When auto-start mode is active, engine will start or starter will run for 10 seconds.

  • Page 59: Jump-Starting

    WEILER E1650 REMIXING TRANSFER VEHICLE TARTING Battery fumes are flammable and can explode. Battery explosion can blind. WARNING Acid can blind and burn. Keep all burning materials, flame, and sparks away from battery. Tools and cable clamps can make sparks. Shield eyes and face. Do not smoke. Avoid breathing fumes.
  • Page 60 WEILER E1650 REMIXING TRANSFER VEHICLE Jump-Starting Procedure Turn Ignition Switch off. Turn Battery Ground Disconnect Switch off. Connect jumper cables in the following order: •Red to discharged battery positive (+) terminal. •Red to jump booster positive (+) terminal. •Black to jump booster negative (-) terminal.
  • Page 61 WEILER E1650 REMIXING TRANSFER VEHICLE ACHINE TARTING ROCEDURE TART Sparks from the electrical system and engine exhaust can cause an WARNING explosion or fire in a flammable or explosive atmosphere. Carbon monoxide fumes from the engine can asphyxiate. Do not operate this machine in an area with flammable vapors or dust.

  • Page 62: Machine Starting Procedure - Cold Start

    WEILER E1650 REMIXING TRANSFER VEHICLE Cycle engine speed (2) to low/idle. Turn Ignition Switch (3) on. If wait to start screen appears, wait until main screen reappears to start engine. Press Engine Start Button (4). Run engine at low idle for 2-3 minutes, then increase engine speed to medium idle until engine reaches operating temperature.

  • Page 63: Machine Shutdown Procedure

    WEILER E1650 REMIXING TRANSFER VEHICLE ACHINE HUTDOWN ROCEDURE Turn Park Brake (1) on. Turn Elevator/Remix/Conveyor drive off. Lower elevator to place dump hopper firmly on ground or raise elevator and engage both lift stops. Completely lower discharge conveyor. Reduce engine rpm to low/idle. Allow to idle for at least 3 minutes when shutting down after operating at full power.
  • Page 64 WEILER E1650 REMIXING TRANSFER VEHICLE If leaving machine in an unsecured area, close and lock center controls (4), dump hopper controls (5) and conveyor control (6) covers. Lock engine enclosure and pump enclosure door handles using ignition key. 3-14 Machine Shutdown Procedure...

  • Page 65: Preparing Machine

    WEILER E1650 REMIXING TRANSFER VEHICLE REPARING ACHINE Operator Station Setup Open center controls (1), dump hopper controls (2) and conveyor control (3) vandal covers. Install and place blade lights (4) in working position. 3-15 Preparing Machine...
  • Page 66 WEILER E1650 REMIXING TRANSFER VEHICLE Caster Wheel Height Adjustment Dump Hopper Machine Falling caster wheel can crush or cut hands, fingers, and feet. Caster wheel WARNING assembly can drop suddenly when removing fasteners. Ensure caster wheel is securely supported before adjusting.
  • Page 67 (3) to receiving hooks (4). Pull lift tubes out to remove slack from support chains. Fasten lift tubes using bolts (5) inserted through receiving and lift tubes. Center discharge conveyor and position over Weiler hopper insert. Falling hopper insert can crush. WARNING Use suitable lifting device.

  • Page 68: Driving Machine

    WEILER E1650 REMIXING TRANSFER VEHICLE RIVING ACHINE Runover possible. Contact with moving parts can cut or crush. WARNING Make sure no one is working on, underneath, or close to machine before starting engine or moving machine. Ensure area is free of personnel. Keep spectators away.

  • Page 69: Paving

    WEILER E1650 REMIXING TRANSFER VEHICLE AVING Dump Hopper Start and warm up machine. Refer to "Machine Starting Procedure" , page Use spray down system to lubricate all components that contact asphalt. Verify all cleanout doors are closed and latched. Position machine with paver as required and set park brake (1).
  • Page 70 WEILER E1650 REMIXING TRANSFER VEHICLE NOTICE: Adjust push roller position (9) to prevent damage to dump hopper and flashing. 12. Slowly raise truck’s dump box until material begins to slide out. Adjust height of truck’s dump box to control flow of asphalt into dump hopper.
  • Page 71 WEILER E1650 REMIXING TRANSFER VEHICLE Distance Control Attach distance control target (1) on paver. Verify target is perpendicular to ground surface using adjustment bracket (2). Verify distance control sensor (3) is free of debris. Position transfer vehicle at desired paving position directly in front of paver.
  • Page 72 WEILER E1650 REMIXING TRANSFER VEHICLE Monitor electronic display “Gauge Data” screen and Gauge Data verify “Actual Distance” is within the desired range. Elevator Storage Discharge 6001 5633 4578 Screen shown is an example screen. The “Actual Distance” will depend on operator’s desired position of the discharge conveyor relative to the paver’s...
  • Page 73 WEILER E1650 REMIXING TRANSFER VEHICLE 10. Squeeze trigger and move Propel Lever (8) fully forward. 11. Center Propel Speed Dial (9). The following screen will appear. Distance Control Setup Hold Distance Control 12. Press and hold Distance-From-Paver Button (7) until transfer vehicle movement occurs.
  • Page 74 WEILER E1650 REMIXING TRANSFER VEHICLE Runover possible. Machine can crush. Machine can move erratically if a WARNING person or object is between the Distance-From-Paver Control Sensor and target or if sensor is misaligned with target. Do not enter area between sensor and target. Turn Distance-From-Paver Control System off when moving conveyor away from target.
  • Page 75 WEILER E1650 REMIXING TRANSFER VEHICLE 15. When distance control system is active and machine Distance Control Setup movement automatically stops, distance control system is in a “Time Out” state. The following screen appears when distance control system is in a “Time ! Distance Control Time Out”...
  • Page 76 WEILER E1650 REMIXING TRANSFER VEHICLE Truck Signal Lights (Optional) The truck signal lights indicate to the truck driver if the truck should raise, lower, move, or hold the truck bed position for delivery of asphalt to the dump hopper. The truck signal lights (A) and (B) can be controlled from the dash panel or from either of two dump hopper control panels.

  • Page 77: Machine Cleanup

    WEILER E1650 REMIXING TRANSFER VEHICLE ACHINE LEANUP WARNING Some spray down solutions and fumes can explode and burn. No smoking. No flame. Do not spray near a hot or running engine. At end of the day’s operation, clean machine to remove build-up of material on the elevator, conveyor, remix hopper, dump hopper and push rollers.

  • Page 78: Cleaning Or Removing Material

    WEILER E1650 REMIXING TRANSFER VEHICLE LEANING OR EMOVING ATERIAL Augers and conveyor chains and slats can crush or cut. Augers and WARNING conveyors can start unexpectedly when manually removing material from a stalled elevator. Stop engine and remove ignition key before manually removing material from stalled elevator.
  • Page 79 WEILER E1650 REMIXING TRANSFER VEHICLE WARNING Falling load can crush. Never work under lifted load unless load is securely supported to prevent falling.   Use Hopper Cleanout Door Switch (5) to open dump hopper cleanout door (2). Use Manual Elevator Switch (3) to reverse the elevator chain and dump hopper augers to cleanout elevator and hopper.
  • Page 80 WEILER E1650 REMIXING TRANSFER VEHICLE Elevator Cleanout Falling door can crush. Door can open unexpectedly when stuck closed. WARNING To open door, pin swing arms to frame before raising elevator. Keep clear of raised door if latches are released. The elevator is equipped with a cleanout door for access to the elevator slats and chains for inspection, cleaning and material removal.
  • Page 81 WEILER E1650 REMIXING TRANSFER VEHICLE Storage Conveyor & Hopper Cleanout The storage conveyor and hopper are equipped with cleanout doors for access to storage augers, conveyor slats and chain for inspection, cleaning and material removal. Entanglement in rotating augers can crush or cut off hands and feet.
  • Page 82 WEILER E1650 REMIXING TRANSFER VEHICLE Moving conveyor slats can crush or cut off fingers and hands. WARNING Never reach into conveyor chute or insert a cleanout tool into conveyor chute when conveyor is moving. Stop engine and remove ignition key before cleaning or servicing conveyor.
  • Page 83 WEILER E1650 REMIXING TRANSFER VEHICLE Discharge Conveyor Cleanout The discharge conveyor is equipped with access doors to the discharge conveyor slats and chain for inspection, cleaning and material removal. In the event that a stalled discharge conveyor cannot be started by...
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  • Page 85: Lifting Machine

    WEILER E1650 REMIXING TRANSFER VEHICLE 4: T ECTION RANSPORTING IFTING ACHINE No provisions are made for lifting machine. If transport requires the machine to be lifted, load machine into a container or platform appropriate for lifting. OADING ACHINE Roading refers to propelling or maneuvering the machine to and from the jobsite.

  • Page 86: Limp Mode

    WEILER E1650 REMIXING TRANSFER VEHICLE Runover possible. Contact with moving parts can cut or crush. WARNING Make sure no one is working on, underneath, or close to the machine before starting the engine or moving the machine. Make sure the area is free of personnel.

  • Page 87: Towing/Retrieving Machine

    WEILER E1650 REMIXING TRANSFER VEHICLE OWING ETRIEVING ACHINE The following procedures are intended to be used when towing a machine that has been disabled. Use these instructions for emergency situations only. •Use a towing machine with sufficient power, weight, and braking capacity to maintain control of the disabled machine.
  • Page 88 WEILER E1650 REMIXING TRANSFER VEHICLE Turn park brake release override knob (4) CW until tight. Insert park brake release handle (5) into park brake manual pump lever (6). Pump valve until brakes release. Stow handle in holder. Attach tow vehicle to the machine using a suitable towing device strong enough to move and stop the 67,000 lb (30,400 kg) machine.
  • Page 89 WEILER E1650 REMIXING TRANSFER VEHICLE RAILERING ACHINE Runover possible. Machine can crush. Machine may slide down loading WARNING ramps or off trailer deck. Do not load or unload with slippery trailer surface. Loading •Check federal, state, and local laws governing weight, width, and length of load.

  • Page 90: Trailering Machine

    WEILER E1650 REMIXING TRANSFER VEHICLE Close and lock dump hopper controls (1) and conveyor control (2) covers. Place mirrors in storage location. Remove and store blade lights in a secure location. Rotate seat so operator is facing front of machine.
  • Page 91 WEILER E1650 REMIXING TRANSFER VEHICLE Improper tie-downs can allow load to shift or fall, resulting in over width WARNING of load or loss of vehicle control placing driver, pedestrians, and motorists at risk. Ensure tie-downs are of proper quantity, condition, and size. Install and tighten securely.
  • Page 92 WEILER E1650 REMIXING TRANSFER VEHICLE Unloading Place trailer on a level surface away from overhead obstacles and chock wheels or set park brake on tow vehicle. Place and secure appropriate ramps as needed. Remove tie-downs and chocks. Install mirrors. Adjust seat and mirrors for best visibility.

  • Page 93: Safety Messages

    WEILER E1650 REMIXING TRANSFER VEHICLE 5: M ECTION AINTENANCE AFETY ESSAGES WARNING Read Operator’s and Maintenance Manual and safety signs before performing maintenance on machine. Wear personal protective equipment (PPE).  WARNING Always wear:  •Eye protection  •Safety shoes or boots  Some working conditions and regulations may require the use of other...
  • Page 94 WEILER E1650 REMIXING TRANSFER VEHICLE Falling load can crush. WARNING Never work under lifted load unless load is securely supported to prevent falling. Engine exhaust can asphyxiate. If inhaled directly or continuously, the WARNING combustion fumes produced by the engine can be hazardous.

  • Page 95: Safety Signs

    "Specifications" , page for fluid and lubricant requirements. •Make no modifications to machine unless specifically requested or authorized by Weiler. WARNING Failure to follow any of the safety instructions within this manual could be hazardous. This machine is to be used only for those purposes for which it was intended as explained in this manual.

  • Page 96: Welding Precautions

    WEILER E1650 REMIXING TRANSFER VEHICLE ELDING RECAUTIONS Proper welding precautions are necessary to help avoid damage to components such as electronic modules, controllers, and bearings. •Turn engine off and remove ignition key. •Turn Battery Ground Disconnect Switch off. •Always clean area of any grease, fuel, or oil before welding. Always have a fire extinguisher available.

  • Page 97: Engine Maintenance

    WEILER E1650 REMIXING TRANSFER VEHICLE NGINE AINTENANCE Refer to Engine Operation and Maintenance Manual supplied with machine for engine maintenance information. (1) Fuel Filter/Water Separator (2) Primary Fuel Filter (3) Secondary Fuel Filter (4) Engine Oil Dipstick (5) Engine Oil Fill...

  • Page 98: Maintenance Schedule

    WEILER E1650 REMIXING TRANSFER VEHICLE AINTENANCE CHEDULE NOTICE: Before each consecutive interval is performed, all maintenance from the previous interval must be performed. 10 H 150 H NITIAL OURS VERY OURS 5-15 Chain Tension - Manual Check / Adjust ..

  • Page 99: Maintenance Procedures

    WEILER E1650 REMIXING TRANSFER VEHICLE AINTENANCE ROCEDURES Air Cleaner Service Indicator - Check Replace air filter element when red indicator reaches the window on indicator (1). Push button (2) to reset indicator. Do not remove element until indicator shows replacement is necessary.
  • Page 100 Backup alarm should sound immediately. Backup alarm should continue to sound until Propel Lever is moved to neutral or forward position. Contact a Weiler dealer if backup alarm does not function correctly. Maintenance Procedures...
  • Page 101 WEILER E1650 REMIXING TRANSFER VEHICLE Battery - Maintenance Battery fumes are flammable and can explode. Battery explosion can WARNING blind. Acid can blind and burn. Keep all burning materials, flame, and sparks away from battery. Tools and cable clamps can make sparks. Shield eyes and face. Do not smoke.
  • Page 102 WEILER E1650 REMIXING TRANSFER VEHICLE 11. Turn Battery Ground Disconnect Switch on. 12. Close battery compartment cover (1). Battery Electrolyte Level - Check / Fill If battery is “Maintenance Free”, it does not require electrolyte level checks. Perform steps 1–5 of Battery - Maintenance. Refer "Battery - Maintenance"...
  • Page 103 WEILER E1650 REMIXING TRANSFER VEHICLE Charging as a 12V System Perform steps 1–5 of Battery - Maintenance. Refer to Discharged "Battery - Maintenance" , page Batteries Remove crossover cable from between batteries, inspect and replace if damaged. Black Attach 12V charging device to first battery. Observe...
  • Page 104 WEILER E1650 REMIXING TRANSFER VEHICLE Braking System - Test Runover possible. Machine can crush. Machine movement can occur WARNING during brake test if brakes do not function properly. Clear area of all personnel and obstructions before testing brake holding capacity. Never operate machine if brakes do not function properly.
  • Page 105 Chain wear will cause the pin to engage the last notch. At this point if chain sag measures out of range, chain requires service such as removal of a link or replacement by a Weiler dealer. Measure chain sag monthly or every 150 service hours. Refer to "Chain Tension - Manual Check / Adjust"...
  • Page 106 WEILER E1650 REMIXING TRANSFER VEHICLE Chain tension diagnostics are displayed on the “View View Elevator/Storage Diagnostics Elevator/Storage Diagnostics” screen. Data includes auto tension valve state (on/off) and the number of successful automatic cycles (override cycles are not included). Storage/Discharge Switch...
  • Page 107 WEILER E1650 REMIXING TRANSFER VEHICLE Chain Tension - Manual Check / Adjust Falling load can crush. WARNING Never work under lifted load unless load is securely supported to prevent falling. Moving conveyor slats can crush or cut off fingers and hands.
  • Page 108 •If chain sags unevenly from left to right, refer to Sag" , page 5-16 Contact a Weiler dealer if chain sag remains out of range or uneven after adjustment. Check chain for wear. Refer to "Chain Checklist" , page 5-20 .
  • Page 109 Adjust chain tension if chain sag is out of range, or if chain sags unevenly from side to side. Refer "Elevator Chain - Adjust Tension / Uneven Sag" , page 5-18 . Contact a Weiler dealer if chain sag remains out of range or uneven. "Chain Checklist" 5-20 Check chain for wear.
  • Page 110 WEILER E1650 REMIXING TRANSFER VEHICLE Elevator Chain - Adjust Tension / Uneven Sag Slip and fall hazard. WARNING Adjust chain tension while standing on a securely placed ladder. Never climb onto top of machine to access adjusters. With engine off and ignition key removed, adjust chain until bottom of chain slat is 2”...
  • Page 111 . Contact a Weiler dealer if chain sag remains out of range or uneven. Check chain for wear. Refer to "Chain Checklist" , page 5-20 . Contact a Weiler dealer if chain shows significant wear or stretch. 5-19 Maintenance Procedures...
  • Page 112 WEILER E1650 REMIXING TRANSFER VEHICLE Storage Conveyor Chain - Adjust Tension/Uneven Sag Slip and fall hazard. WARNING Adjust chain tension while standing on a securely placed ladder. Never climb onto top of machine to access adjusters. With engine off and ignition key removed, adjust chain until bottom of chain slat is 2"...
  • Page 113 The resettable circuit breaker panels are located on operator’s control station, and on inside of engine compartment on right side of machine. If a circuit breaker requires frequent resetting, contact your Weiler dealer. Push the button to reset each circuit breaker. The button will remain depressed if circuit is working properly. Check the appropriate electrical circuit if button does not stay reset.
  • Page 114 WEILER E1650 REMIXING TRANSFER VEHICLE Cooling System - Check / Clean Follow "Machine Shutdown Procedure" , page 3-13 Check coolant level. Coolant should be visible in the sight glass (1). Inspect hose clamps for tightness. NOTICE: Do not clean the cores when machine is running.
  • Page 115 WEILER E1650 REMIXING TRANSFER VEHICLE Take care when dispensing DEF. DEF that has been spilled will attack paint and metal. Clean spills immediately. Wipe all surfaces clean and rinse with water. Turn engine off before filling tank. Fill tank at the end of each day.
  • Page 116 Start machine. Ensure park brake is engaged. Push Distance-From-Paver Button (1). Machine must not move. The following screen must appear on electronic display. Contact a Weiler dealer if distance control interlock does not function properly. Message Turn Parking Brake Off To...
  • Page 117 WEILER E1650 REMIXING TRANSFER VEHICLE Engine Coolant - Check / Fill WARNING Hot fluid under pressure can scald. Allow to cool before opening coolant cap. Use a low-silicate (ethylene glycol) antifreeze and clean water mixture. NOTICE: Never add pure antifreeze to a cooling system. Use a 50/50 water/antifreeze mixture.
  • Page 118 With Engine Stop Button depressed, try starting engine. Engine will crank but must not start. Repeat Engine Stop Button check for each stop button. Contact a Weiler dealer if an Engine Stop Button does not function correctly. 5-26 Maintenance Procedures...
  • Page 119 WEILER E1650 REMIXING TRANSFER VEHICLE Fuel Filter / Water Separator - Drain Petroleum-based fluids leaked or spilled onto hot surfaces or electrical WARNING components can explode or burn. Turn ignition switch off when servicing machine. Clean up fluid spills immediately. No flame. No smoking.
  • Page 120 WEILER E1650 REMIXING TRANSFER VEHICLE Fuel Tank Cap & Strainer - Clean / Inspect / Replace Remove cap (1) and strainer. Wash cap and strainer in clean, nonflammable solvent. Allow inside cap and strainer to dry or use compressed air to dry.
  • Page 121 WEILER E1650 REMIXING TRANSFER VEHICLE Fuses / Relays - Check CHAIN SPRAY TIRE SPRAY WINDROW FLOAT LATCH FLOAT IGN SWITCH FAN DRIVE DISPLAY OP CONTROL MICRO #1 SENDER PROPEL OUTPUT MOD UP KEYPADS LOW KEYPADS CHRG PORT LIMP SWITCH HOPPER CNTL...
  • Page 122 WEILER E1650 REMIXING TRANSFER VEHICLE Generator Drive Coupling - Inspect / Replace Measure clearance between coupler (1) and spider element (2). Replace spider element if clearance exceeds 0.11” (3 mm). Ground Fault Interrupters - Test The machine is equipped with a ground fault interrupter on the outlet.
  • Page 123 WEILER E1650 REMIXING TRANSFER VEHICLE Hydraulic Fluid and Filters - Change Turn engine off and remove ignition key. Remove fill cap (1). Remove drain plug (2) from bottom of hydraulic tank. Drain fluid into a suitable container. Install drain plug.
  • Page 124 WEILER E1650 REMIXING TRANSFER VEHICLE Hydraulic Charge Filters Remove charge filters (1). Clean filter bases. Remove old seals. Install new filters by hand. When gasket contacts filter base, turn filter an additional 270 ° (3/4 turn). CAT oil filters have rotation index marks spaced at 90 °...
  • Page 125 WEILER E1650 REMIXING TRANSFER VEHICLE Clean area around fill cap (2) and return filter cover (3). Remove fill cap (2) and return filter cover (3). Remove filter element. Inspect inside of return filter compartment. If contamination is found, clean compartment.
  • Page 126 WEILER E1650 REMIXING TRANSFER VEHICLE Hydraulic Pressure - Check Pressurized fluid can penetrate body tissue. Leaks can be invisible. Keep WARNING away from any suspected leak. Relieve pressure in the hydraulic system before searching for leaks, disconnecting hoses, or performing any other work on the system.
  • Page 127 With machine on a level surface, place Propel Lever in neutral, Hopper & Conveyor Switch off, and Elevator Switch off. Start engine and increase engine speed to full rpm. Release park brake. Ground drive, elevator, conveyor, and storage augers must not move. Contact a Weiler dealer if movement occurs. 5-35 Maintenance Procedures...
  • Page 128 WEILER E1650 REMIXING TRANSFER VEHICLE Machine - 10 Hour Grease Located on left side of conveyor Located on right side of conveyor 2 Fittings Located on left side of dump hopper 2 Fittings Located on left side of conveyor Located on right side of dump hopper Item Description Item No.
  • Page 129 WEILER E1650 REMIXING TRANSFER VEHICLE Machine - 50 Hour Grease Located on left side of conveyor Located on right side of conveyor Located on left side of storage hopper 4 Fittings 4 Fittings Located on right side of storage hopper...
  • Page 130 WEILER E1650 REMIXING TRANSFER VEHICLE Machine - 500 Hour Grease 2 Fittings 4 Fittings Item Description Item No. Steering Cylinders ..... . 1 Tie-Rod Ends.
  • Page 131 Engine will start, machine must not move. Return Propel Lever to neutral, trigger must be depressed and Propel Lever moved out of neutral before movement occurs. Contact a Weiler dealer if propel lever neutral start interlock does not function correctly. 5-39 Maintenance Procedures...
  • Page 132 Hardware - Check machine for loose, worn, or missing parts and hardware. Tighten any loose parts and replace any worn or missing parts. Refer to Parts Manual for replacement parts. Frame - Check machine frame and contact Weiler dealer immediately if you notice any bending or cracking.
  • Page 133 40°F (5°C). The mounting surface must be clean and dry. •When replacing a machine component with a safety sign attached, replace the safety sign also. • Replacement safety signs can be purchased from your Weiler dealer. 5-41 Maintenance Procedures...
  • Page 134 WEILER E1650 REMIXING TRANSFER VEHICLE Spray Down Filters - Check / Clean Standard Tank The spray down fluid pump and filter are located on rear of main frame, forward of discharge conveyor. Lower discharge conveyor. Place a container under filter/water trap (1).
  • Page 135 WEILER E1650 REMIXING TRANSFER VEHICLE Spray Down Tank - Fill Petroleum-based fluids leaked or spilled onto hot surfaces or electrical WARNING components can explode or burn. Turn ignition switch off when servicing machine. Clean up fluid spills immediately. No flame. No smoking.
  • Page 136 WEILER E1650 REMIXING TRANSFER VEHICLE Sprockets - Inspect Contact with moving conveyor belt and rollers can crush or cut. WARNING Stay away from moving conveyor. Turn conveyor and engine off before inspecting, adjusting, cleaning, unplugging, or servicing conveyor. Check sprockets for: •Hooked Teeth - Worn teeth will over-stress chain and cause chain to snap in and out of...
  • Page 137 WEILER E1650 REMIXING TRANSFER VEHICLE Sprocket Locations Elevator Headshaft Sprockets Falling load can crush. WARNING Never work under lifted load unless load is securely supported to prevent falling. Fully raise elevator. Engage both lift stops. Turn engine off and remove ignition key.
  • Page 138 WEILER E1650 REMIXING TRANSFER VEHICLE Storage Conveyor Footshaft Sprockets Open both storage hopper cleanout doors. Turn engine off and remove ignition key. Perform sprocket inspection. Discharge Conveyor Headshaft Sprockets Lower discharge conveyor completely and open cleanout doors. Turn engine off and remove ignition key.
  • Page 139 WEILER E1650 REMIXING TRANSFER VEHICLE Storage Hopper Level Sensor - Check / Clean Remove sensor assembly. Check sensor lens (1) for debris and/or damage. Clean lens with a non-abrasive, non-acidic cleaner. If needed, replace sensor. Tires - Check Pressure Explosion hazard.
  • Page 140 WEILER E1650 REMIXING TRANSFER VEHICLE Wheel Lug Bolts - Check / Torque Wheel lug bolts (1) may loosen under normal operating conditions. Torque bolts in a cross pattern to 330 ft-lb (450 Nm). 12-BOLT Wheel Planetary Oil - Check Position final drive with drain plug (1) at bottom and check plug (2) positioned at 3 or 9 o’clock.

  • Page 141: Storage

    WEILER E1650 REMIXING TRANSFER VEHICLE TORAGE Preparing For Storage WARNING Follow Shutdown Procedure before inspecting, fueling, cleaning, transporting, lubricating, repairing, or servicing machine. Refer to respective procedures for additional instructions. •Clean machine. •Repaint bare metal to inhibit rust. •Repair or replace worn and/or broken parts and damaged safety signs.
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  • Page 143: Specifications

    WEILER E1650 REMIXING TRANSFER VEHICLE A: S PPENDIX PECIFICATIONS IMENSIONS 11'-5" [3.5m] 54'-1" [16.5m] WHEEL BAS 9'-11" [3.0m] RAISED 8'-6" 11'-4" [3.5m] LOWERED [2.6M] 55° 14'-2" [4.3m] RAISED 15'-7" [4.7m] LOWERED 9'-10" [3.0m] 13'-6" 11'-9" [4.6m] [4.1m] [3.6m] 12'-11" [2.4m] [3.9m]...

  • Page 144: Wheels

    WEILER E1650 REMIXING TRANSFER VEHICLE Elevator Capacity ............1000 ton/hr (900 tonne/hr) Dump Hopper Width ..........9’ 3” (2.8 m) Elevator Width ............5’ (1.5 m) Elevator Slat Width........... 4’ 8” (1.4 m) Discharge Conveyor Capacity........600 ton/hr (544 tonne/hr) Discharge Conveyor Slat Width .......

  • Page 145: Engine Specifications

    WEILER E1650 REMIXING TRANSFER VEHICLE NGINE PECIFICATIONS Option 1 Engine .................CAT C7.1 Tier 4F Arrangement No............516-4221 Power ................250 hp (186 kW) Fuel Type ..............Ultra Low Sulfur Diesel (ULSD) Option 2 Engine .................CAT C7.1 Tier 3 LRC Arrangement No............522-3358 Power ................250 hp (186 kW) Fuel Type ..............Diesel...

  • Page 146: Fluid Capacities

    WEILER E1650 REMIXING TRANSFER VEHICLE LUID APACITIES Fuel ................80 gal (303 L) Engine Oil - Tier 3 LRC ..........16.4 qt. (15.5 L) Engine Oil - Tier 4F ..........16.9 qt. (16 L) Coolant Capacity ............10 gal (38 L) Hydraulic Fluid Reservoir ........

  • Page 147: Hydraulic System Specifications

    WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC YSTEM PECIFICATIONS Auxiliary Pressure Compensated Pump System Pressure ............2,850 psi (19650 kPa) Discharge Conveyor Drive Charge Pressure ............350 psi (2413 kPa) System Pressure ............6,090 psi (42000 kPa) Storage Conveyor Drive Charge Pressure ............350 psi (2413 kPa) System Pressure ............6,090 psi (42000 kPa)
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  • Page 149: Fault Codes

    WEILER E1650 REMIXING TRANSFER VEHICLE B: F PPENDIX AULT ODES Contact a Weiler dealer for engine fault codes. LECTRONIC ISPLAY RROR AULT ODES Error descriptions are shown on the View Errors Screen. ERROR DESCRIPTION ERROR STATE DISPLAY VOLTAGE GREATER THAN 29 VOLTS FOR 2 DISPLAY VOLTAGE HIGH SEC.
  • Page 150 WEILER E1650 REMIXING TRANSFER VEHICLE ERROR DESCRIPTION ERROR STATE RADAR VOLTAGE LESS THAN .3 VOLTS OR GREATER RADAR VOLTAGE OUT OF RANGE THAN 11 VOLTS OUTPUT IS MORE THAN 25 mA LESS OR MORE THAN ELEVATOR PUMP OUT OF RANGE THE COMMANDED OUTPUT AND THE COMMANDED VALUE IS GREATER THAN .2 A FOR 2 SEC...
  • Page 151 WEILER E1650 REMIXING TRANSFER VEHICLE ERROR DESCRIPTION ERROR STATE STEER LEFT COIL OUT OF RANGE COIL/CONNECTION FAULT STEER RIGHT COIL OUT OF COIL/CONNECTION FAULT RANGE HOPPER INSERT LEVEL SENSOR SENSOR VOLTAGE LESS THAN .3 VOLTS OR GREATER OUT OF RANGE...
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  • Page 153: Schematics

    WEILER E1650 REMIXING TRANSFER VEHICLE C: S PPENDIX CHEMATICS LECTRICAL CHEMATIC Schematics...
  • Page 154 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...
  • Page 155 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...
  • Page 156 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...
  • Page 157 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...
  • Page 158 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...
  • Page 159 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...
  • Page 160 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...
  • Page 161 WEILER E1650 REMIXING TRANSFER VEHICLE LECTRICAL CHEMATIC Schematics...

  • Page 162: Hydraulic Schematic

    WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC ELEVATOR LIFT ELEVATOR CYLINDERS CONTROL VALVE, HOPPER DUMP 5x23.69, .079" .079" .079" - #40700 .079" 3"rod #31121 STORAGE BAFFLE CYL .079" #43567 FIXED 1250 2000 38.5CID/ STORAGE BAFFLE VALVE 10916 HOPPER 3000 ELEVATOR HOPPER...
  • Page 163 WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC REAR STR CYL REAR STR CYL 3x8x1.5" rod 3x8x1.5" rod TENSION CYLINDER- TENSION CYLINDER- #42269 #42269 LEFT 2"x8", RIGHT 2"x8", 1.125" rod 1.125" rod CYLINDER RELIEF #C2239754 #C2239754 #14310 VALVE ASSY # 8168 1200 .039...
  • Page 164 WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC STORAGE HOPPER STORAGE HOPPER RH DOOR LH DOOR STORAGE CONVEYOR DROP-OUT DOOR STORAGE HOPPER STORAGE HOPPER RH DOOR LH DOOR STORAGE HOPPER VALVE 10916 C-12 Schematics...
  • Page 165 WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC FROM "R" PORT ON PROPORTIONAL STEERING VALVE, (forward) FRONT AXLE SHEET 1 GROUND DRIVE BRAKE/SHIFT VALVE TEST TEST PORT PORT 15050 PUMP FROM "M6" PORT ON #8233 Return Directly ELEVATOR CHARGE to Tank.
  • Page 166 WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC TENSION CYLINDERS TEST PORT STORAGE HOPPER CONVEYOR TO "P" PORT ON .062 DIA ORFICE FOR ELEVATOR PUMP #39368 PUMP #15050 BRAKE/SHIFT VALVE, 2 GPM FLOW SHEET 5 TEST TEST PORT .062" DIA PORT...
  • Page 167 WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC 5998 MOTOR 5998 MOTOR 18208 VALVE APPROX 3 GPM 1.03 CID 1.03 CID WITH 700 psi AT PUMP TEST PORT 16680 VALVE 16680 VALVE #31178 2000 GEAR PUMP CC/REV .85 CID 5 GPM (100%)
  • Page 168 WEILER E1650 REMIXING TRANSFER VEHICLE YDRAULIC CHEMATIC 32.9 CC/REV (2.01 CID) 65 psi min #31326 TO COOLER 12 GPM FAN DRIVE MOTOR 1400 ELECTRICAL SIGNAL 12 GPM (1400 RPM) 23 GPM max FROM ENGINE ECU 3770 psi max Return Directly to Tank.
  • Page 169 WEILER E1650 REMIXING TRANSFER VEHICLE NDEX Engine ECM / Machine Control 2-20 Communication Port Air Cleaner Service Indicator - Check Engine Speed Button Auger Segments - Check Torque Engine Start Button Augers - Inspect / Replace 2-8, 2-14, 2-18, 2-19,...

  • Page 170: General Information

    WEILER E1650 REMIXING TRANSFER VEHICLE Truck Signal Light Lower 2-10, 2-15 Button (Optional) General Information Truck Signal Light Move 2-10, 2-15 General Safety Rules Button (Optional) 5-29 Generator - Adjust Truck Signal Light Raise 5-21 2-10, 2-15 Generator Circuit Breaker Panel...
  • Page 171 WEILER E1650 REMIXING TRANSFER VEHICLE Machine Safety Specifications 3-13 Machine Shutdown Procedure Dimensions Machine Starting Procedure Engine Specifications Machine Terminology Hydraulic System Main Operator Station Lubricants Maintenance Performance Maintenance Procedures Wheels 5-42 Maintenance Schedule Spray Down Filters - Check / Clean...
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  • Page 173 WEILER E1650 REMIXING TRANSFER VEHICLE EVISION ISTORY Revision Date Pages Description E1650 November 11/2017 Operator’s & Maintenance Manual Released. 2017 - 44513 E1650 - 44513 06/2018 Back Cover Updated Prop 65 E1650 - 44513 07/2018 Back Cover...
  • Page 174 • Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. For more information go to www.P65Warnings.ca.gov/diesel. Original instructions Copyright 2018. All rights reserved. Weiler 815 Weiler Drive, P.O. Box 289 Knoxville, IA 50138 USA...

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