Weiler E2850 Manuals

Weiler E2850 Manuals

Manuals and User Guides for Weiler E2850. We have 1 Weiler E2850 manual available for free PDF download: Operator And Maintenance Manual

Weiler E2850 Operator And Maintenance Manual

Weiler E2850 Operator And Maintenance Manual (269 pages)

Remixing Transfer Vehicle

Brand: Weiler | Category: Construction Equipment | Size: 87 MB

Table of Contents

Dealer Prep
4
Receiving and Delivery Report
4
Table of Contents
5
Foreword
7
Introduction
8
Intended Use
8
Safety

9
- Machine or Property Damage
  9
- Personal Safety
  9
- Safety Messages
  9
- Check Laws and Regulations
  12
- General Safety Rules
  12
- Fire Extinguisher
  13
- Safety Signs
  13
  - Safety Sign Locations
    14
  - Safety Sign Explanations
    15
Machine Controls

19
- Machine Description
  19
- Machine Terminology
  20
  - Main Operator Station
    21
  - Steering Wheel Release Lever
    21
- Machine Controls
  21
  - Control Station Pivot Lock
    22
  - Platform Shift Lock
    22
  - Left Control Panel
    23
  - Platform Shift Switch
    23
  - Extraction Fans Switch
    23
  - Front Hopper Baffle Switch
    23
  - Rear Steer Auto Center Switch
    24
  - Rear Steer Manual Switch
    24
  - Rear Steer Indicator Lights
    24
  - Elevator Reverse Switch
    24
  - Center Control Panel
    25
  - Electronic Display
    25
  - Display Screen Tilt Lever
    25
  - Differential Lock Switch
    25
  - Engine Speed Switch
    26
  - Distance from Paver Control Engage/Disengage Button
    26
  - Distance from Paver Control Indicator
    26
  - Ignition Switch
    26
  - Right Control Panel
    27
  - Propel Lever
    27
  - Propel Speed Dial
    27
  - Windrow Float Switch (Optional)
    27
  - Elevator Raise/Lower Switch
    28
  - Truck Hitch Switch (Optional)
    28
  - Engine Stop Button
    28
  - Horn Button
    28
  - Elevator On/Off Switch
    29
  - Elevator Speed Dial
    29
  - Conveyor Swing Direction Switch
    29
  - Conveyor Raise/Lower Switch
    29
  - Accessory Controls
    30
  - Dash Lights
    30
  - Beacon Switch (Optional)
    30
  - Headlights
    30
  - Dump Hopper Control Stations
    31
  - Quicklub Greaser Manual Cycle Start Switch (Optional)
    31
  - Quicklub Indicator Light
    31
  - Hopper Cleanout Door Switch
    31
  - Conveyor Service Control Station
    34
  - Manual Conveyor Switch
    34
  - Manual Hopper Switch
    35
  - Windrow Control Station
    35
  - Windrow Float Switch
    35
  - Float Indicator Lamp
    35
  - Left Caster Wheel Height Control Switch
    36
  - Right Caster Wheel Height Control Switch
    36
  - Float Pressure Gauge
    36
  - Windrow Frame Pivot
    36
  - Discharge Conveyor/Hopper Cleanout Door Controls
    37
  - Hopper Cleanout Doors Control (Right Side)
    37
  - Conveyor Cleanout Door Control
    38
  - Hopper Cleanout Doors Control (Left Side)
    38
  - Other Controls
    39
  - Battery Ground Disconnect Switch
    39
  - Clutch Engagement Lever
    39
  - Limp Mode Switch
    40
  - 10Kw Generator
    40
  - Generator Hydraulic Motor
    40
  - Generator On/Off Button
    40
  - Hand-Held Spray down System
    41
  - Spray Wand
    41
  - Hand-Held Spray down Pump Switch
    41
  - Conveyor Spray down System (Optional)
    42
  - Spray Nozzle Locations
    42
  - Tire Spray down System (Optional)
    43
  - Storage Hopper Management System (Optional)
    44
  - Storage Hopper Level Sensor
    44
  - Storage Hopper LED Light Bars
    44
  - Electronic Display Screen
    45
  - Camera System (Optional)
    46
  - Camera Monitor
    46
  - Camera Monitor Lock Box
    46
  - Front View Camera
    46
  - Truck Signal Lights (Optional)
    47
  - Side View Camera Lock Box
    47
  - Distance from Paver Control System (Optional)
    48
  - Distance from Paver Control Sensor
    48
  - Distance from Paver Control Target
    48
  - Distance from Paver Control LED Light
    48
  - Electronic Display Navigation
    49
  - Electronic Display Screen Descriptions
    50
  - Start-Up Screen Display
    50
  - Main Operating Screen
    50
  - Electronic Display Parameters
    50
  - Electronic Display Pop-Up Messages
    51
  - Gauge Screen
    51
  - Distance from Paver Control Screen (Optional)
    51
  - Set Distance
    51
  - Tire Spray down Control Screen (Optional)
    52
  - Conveyor Spray down Control Screen
    53
  - Menu Screen Display
    53
  - View Engine Diagnostics 1 Screen
    53
  - View Engine Diagnostics 2 Screen
    53
  - View Drive Diagnostics Screen
    54
  - View Elevator/Conveyor Diagnostics Screen
    54
  - View Sensor Diagnostics Screen
    54
  - View CAN Screen
    54
  - System Settings Screen
    55
  - View Errors Screen
    55
Operating Instructions

57
- Operator Qualifications
  57
- Personal Protection
  57
- Sound Levels
  58
- Vibration Levels
  58
- Prepare the Area
  59
  - Jobsite Assessment
    59
  - Slope Operation Safety
    60
- Mounting and Dismounting
  60
- Pre-Starting Inspection (before each Use)
  61
- Machine Starting Procedure
  62
- Machine Starting Procedure
  63
- Jump-Starting
  64
- Jump-Starting Procedure
  64
- Machine Starting Procedure - Cold Start
  65
- Machine Shutdown Procedure
  67
  - Preparing Machine
    69
  - Operator Stations Setup
    69
- Preparing Machine
  70
- Driving Machine
  86
- Paving
  88
  - Dump Hopper
    88
  - Windrow Option
    92
  - Tire Spray Control System (Optional)
    99
  - Tire Spray Control Screen
    99
- Machine Cleanup
  101
  - Cleaning or Removing Material
    103
  - Dump Hopper Cleanout
    103
  - Elevator Cleanout
    105
  - Storage Hopper Cleanout
    108
  - Storage Conveyor Cleanout
    110
  - Discharge Conveyor Cleanout
    111
Transporting

113
- Preparing for Transport
  113
- Lifting Machine
  114
- Roading Machine
  114
- Towing/Retrieving Machine
  115
  - Manual Controls
    118
  - Park Brake/2-Speed Valve
    118
  - Elevator Lift Valve
    118
  - Elevator Valve
    118
  - Elevator Windrow Valve
    119
  - Discharge Conveyor Valve
    119
- Trailering Machine
  120
  - Loading
    120
  - Unloading
    122
Maintenance

123
- Safety Messages
  123
- Safety Signs
  124
- General Information
  125
- Welding Precautions
  126
- Engine Maintenance
  127
- Maintenance Schedule
  129
- Maintenance Procedures
  130
  - Air Cleaner Service Indicator - Check
    130
  - Augers - Inspect / Replace
    130
  - Auger Segments - Check Torque
    130
  - Storage Hopper Auger Segments
    131
  - Automatic Greaser System (Optional)
    132
  - Manual Cycle Switch
    132
  - Indicator Light
    132
  - Backup Alarm - Test
    133
  - Batteries - Maintenance
    133
  - Batteries - Charge
    135
  - Charging as a 24V System
    135
  - Charging as a 12V System
    135
  - Batteries - Replace
    135
  - Braking System - Test
    136
  - Chain Tension - Discharge Conveyor Auto-Adjust
    137
  - 40-Hour Auto-Adjust Cycle
    137
  - View Elevator Diagnostics
    138
  - Manually Starting an Auto-Adjust Cycle
    138
  - Chain Tension - Manual Check/Adjust
    139
  - Elevator Chain Tension - Check/Adjust
    139
  - Elevator Chain - Adjust Tension/Uneven Sag
    140
  - Storage Conveyor Chain Tension - Check/Adjust
    141
  - Storage Conveyor Chain - Adjust Tension/Uneven Sag
    142
  - Discharge Conveyor Chain Tension - Check/Adjust Uneven Sag
    143
  - Discharge Conveyor Chain - Adjust Uneven Sag
    144
  - Chain Checklist
    144
  - Circuit Breakers - Reset
    145
  - Operator Control Station Circuit Breaker Panel
    145
  - Operator Platform Left Side Breaker Panel
    145
  - Machine Serial Numbers E2850-1142 - up
    146
  - Generator Circuit Breaker Panel
    146
  - Cooling System - Check / Clean
    147
  - Distance from Paver Control Interlock - Transport Speed Test
    147
  - Elevator/Conveyor Floor Liner Plates - Inspect
    147
  - Engine Coolant - Check/Fill
    148
  - Engine Mounts - Inspect
    148
  - Engine Oil Level - Check
    149
  - Engine Stop Button - Check
    149
  - Fuel Primary Filter/Water Separator - Drain
    150
  - Fuel Tank - Fill
    150
  - Fuel Tank Cap and Strainer -Clean/ Inspect
    151
  - Fume Extractor Fans - Inspect/Clean
    151
  - Generator (Optional 10 Kw) - Adjust
    152
  - Generator (Optional 10 Kw) Drive Coupling - Inspect/Replace
    152
  - Ground Fault Interrupters - Test
    152
  - Horns - Test
    153
  - Hydraulic Fluid - Check/Fill
    153
  - Hydraulic Fluid - Drain/Refill
    154
  - Hydraulic System Charge Filters - Replace
    155
  - Hydraulic System Return Filters - Replace
    155
  - Hydraulic Motor Case Drain Filter - Replace
    156
  - Hydraulic System - Check
    156
  - Hydrostatic Creep - Check
    157
  - Machine - 10 Hour Grease
    158
  - Clutch Throw-Out Collar - Grease
    159
  - Discharge Conveyor Headshaft Bearing
    159
  - Discharge Conveyor Idler Bearings - Grease
    159
  - Elevator Auger/Footshaft Bearings - Grease
    160
  - Elevator Idler Bearings - Grease
    160
  - Conveyor Auger/Footshaft Bearings - Grease
    161
  - Conveyor Idler Bearings - Grease
    161
  - Truck Hitch Rollers - Grease
    162
  - Truck Hitch Extensions - Grease
    162
  - Machine - 50 Hour Grease
    163
  - Caster Sleeves - Grease (Windrow Only)
    164
  - Caster Wheel Axles - Grease
    164
  - Caster Wheel Pivots - Grease
    164
  - Clutch Operating Shaft - Greas
    164
  - Discharge Conveyor Lift Cylinder - Grease
    165
  - Discharge Conveyor Swing Cylinders - Grease
    165
  - Elevator Frame Pivot - Grease
    165
  - Elevator Lift Cylinders - Grease
    166
  - Front Axle Frame Pivot - Grease
    166
  - Windrow Pivot - Grease
    166
  - Machine - 500 Hour Grease
    167
  - Steering Cylinders - Grease
    168
  - Steering Knuckles - Grease
    168
  - Tie Rod Ends - Grease
    168
  - Neutral Start Interlocks
    169
  - Elevator Switch
    169
  - Hopper & Conveyor Drive Switch - Test Switch
    169
  - Park Brake Test
    169
  - Propel Lever Test
    170
  - Overall Machine - Check
    170
  - Park/Secondary Braking System - Test
    171
  - Power Take-Off Clutch - Check/Adjust
    172
  - Adjust Clutch
    172
  - Pump Drive Gearbox - Drain/Refill
    173
  - Pump Drive Fluid Level - Check
    173
  - Relays - Check
    174
  - Safety Signs - Check/Clean
    174
  - Spray down Filters - Service
    175
  - Spray down Tank - Fill
    176
  - Standard Tank
    176
  - 60 Gallon (Optional)
    176
  - Sprockets - Elevator/Discharge Conveyor - Inspect
    177
  - Sprocket Locations
    178
  - Elevator Headshaft Sprockets
    178
  - Elevator Footshaft Sprockets
    178
  - Storage Conveyor Sprockets
    179
  - Discharge Conveyor Sprockets
    179
  - Storage Hopper Level Sensor - Check/Clean
    180
  - Tires - Check Pressure
    180
  - Toggle Switches - Check
    180
  - Vibrator Drive Coupling - Inspect/Replace
    181
  - Wheel Lug Bolts - Check/Torque
    181
  - Wheel Planetary Oil Level - Check
    182
  - Wheel Planetary Oil - Drain/Refill
    182
- Storage
  183
  - Preparing for Storage
    183
  - Removing from Storage
    183
Specifications

185
- Dimensions
  185
  - Turning Radius
    185
  - Wheels
    185
- Performance Specifications
  186
- Engine Specifications
  187
- Hydraulic System Specifications
  189
Fault Codes

191
- Electronic Display Error Fault Codes
  191
Schematics

193
- Electrical Schematic - S/N 1001-1063
  193
- Electrical Schematic - S/N 1064-1094
  199
- Electrical Schematic - S/N 1095-1121
  206
- Electrical Schematic - S/N 1122-1140
  213
- Electrical Schematic - S/N 1141-1144
  220
- Electrical Schematic - S/N 1144-1149 (Includes Australia Machine
  227
- Electrical Schematic - S/N 1150-1153
  236
- Electrical Schematic - S/N 1154-UP
  245
- Electrical Schematic - S/N 1154-UP
  253
- Hydraulic Schematic
  254
  - Hydraulic Schematic
    256
  - Index
    263

Advertisement

Advertisement

Related Products

Weiler Categories

Construction Equipment Lathe Elevators

More Weiler Manuals