Deif IMD 100 Configuration And Verification Instructions
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Deif IMD 100 Configuration And Verification Instructions

Deif IMD 100 Configuration And Verification Instructions

Integrated motor drive
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CONFIGURATION AND VERIFICATION INSTRUCTIONS
Integrated motor drive
IMD 100
DEIF A/S ∙ Frisenborgvej 33 ∙ DK-7800 Skive
Document no.: 4189360016 Rev.: B
Tel.: +45 9614 9614 ∙ Fax: 9614 9615
Date: 2020-06-29
Info@deif.com ∙ www.deifwindpower.com
Language: EN-GB

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Summary of Contents for Deif IMD 100

  • Page 1 CONFIGURATION AND VERIFICATION INSTRUCTIONS Integrated motor drive IMD 100 DEIF A/S ∙ Frisenborgvej 33 ∙ DK-7800 Skive Document no.: 4189360016 Rev.: B Tel.: +45 9614 9614 ∙ Fax: 9614 9615 Date: 2020-06-29 Info@deif.com ∙ www.deifwindpower.com Language: EN-GB...
  • Page 2 IMD 100 Configuration and verification instructions 4189360016 Rev. B Disclaimer The contents of this document are subject to revision without notice. DEIF A/S shall have no liability for any error or damages of any kind resulting from the use of this document.

  • Page 3: Table Of Contents

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Contents Contents Introduction ........................5 Conventions ........................5 Referenced documents ....................5 Safety precautions ......................6 Mechanical work ....................... 6 Electrical work ........................6 Thermal precautions ......................7 Avoiding damage to the IMD ..................8 Switching mains ON and OFF..................
  • Page 4 IMD 100 Configuration and verification instructions 4189360016 Rev. B Contents 5.2.13 Verifying CAN/CANopen communication ............29 5.2.14 Verifying manual operation .................. 30 5.2.15 Verifying 24 V DC output (IMD with internal power supply option only) ....31 5.2.16 Verifying Safe Energy charger (IMD with built-in charger option only) ....31 5.2.17 Verification completion ..................

  • Page 5: Introduction

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Introduction 1. Introduction This document describes how to mount, connect and perform initial start of the IMD at production. The initial start also includes upgrade of software and upload of parameters. It is assumed that a parameter file for the upload already exists.

  • Page 6: Safety Precautions

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Safety precautions 2. Safety precautions Attention Company policy and local regulations regarding PPE must always be followed, regardless whether the PPE is shown in this manual or not. 2.1 Mechanical work...

  • Page 7: Thermal Precautions

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Safety precautions Caution! Risk of electrical shock from touch current if the protective earth is removed when the IMD is energized. Do not remove the protective earth is removed when the IMD is energized.

  • Page 8: Avoiding Damage To The Imd

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Avoiding damage to the IMD 3. Avoiding damage to the IMD Certain situations may result in product damage and should therefore be avoided by observing the precautions described in this section. These situations are not likely to occur under normal use of the IMD, but might occur in the lab or during service.

  • Page 9: Configuration And Firmware Upgrade

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Configuration and firmware upgrade 4. Configuration and firmware upgrade When the IMD is mounted and all electrical connection are made, the IMD needs to have the necessary parameters configured (customer specific), and possibly also firmware upgrade. The order of performing configuration and update does not matter.

  • Page 10: Upgrading Firmware

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Configuration and firmware upgrade 4. Click on Project →Settings… to open the Settings dialogue. Select the same com port as used in the device manager (COM1 → C1): 5. Click OK.

  • Page 11: Configuration

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Configuration and firmware upgrade 6. Ensure that all three checkboxes are ticked and click Start. 7. When the programming cycle is completed, set the IMD back to normal operation mode: a. Turn the 24 V DC (or the 400 V AC if the DC power supply is built-in) off.

  • Page 12: Configuring The Imd

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Configuration and firmware upgrade 2. Open the “Device manager” in the computer’s “Settings” and determine which com port is used for the USB connection (the look of the device manager may differ depending on the operating system).
  • Page 13 IMD 100 Configuration and verification instructions 4189360016 Rev. B Configuration and firmware upgrade 4. In the IMD Manager, select the same com port as used in the device manager (if the IMD Manager remains turned on it is enough to do this only once): 5.
  • Page 14 IMD 100 Configuration and verification instructions 4189360016 Rev. B Configuration and firmware upgrade 6. In the “Configuration 2/3” tab (1), upload the parameter file (xxx.urf) to the IMD by clicking on the “Load” icon in the “PC to/from running configuration” group box (2): 7.
  • Page 15 IMD 100 Configuration and verification instructions 4189360016 Rev. B Configuration and firmware upgrade 9. In the “IMD (axis) name” group, enter a name (maximum 4 characters) for the IMD according to the customer specific documentation (this step is optional): 10. In the “Save running configuration to EEPROM”, click on the “To startup” icon to save the new configuration to the EEPROM of the drive and be used in the next power up.

  • Page 16: Installation Verification

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 5. Installation verification Verification of the installation can be done in various ways, and is also depended on where the verification is done and how many of the interfaces are connected to the IMD at the time of verification.

  • Page 17: Turning On Power And Checking Errors

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 5.2.1 Turning on power and checking errors 1. Before turning the power to the IMD ON, ensure that the RFE input is OFF to prevent the IMD from starting the motor unintentionally.

  • Page 18: Verifying Safety-Chain Inputs And Motor Control Function

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification Info If no limit switch is activated when the IMD starts or shortly after (depending on the configured safety-run timeout) the IMD will enter an error state where enabling the device will not be possible.
  • Page 19 IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 11. Enter 1000 in the Test→Speed field: 12. Click on “Enable dev.” button. Verify that it changes to green. 13. Verify that the Dev.Enabled LED has changed to green.

  • Page 20: Verifying Safe Energy Connection

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 14. Click on “+” button, verify that the motor turns (RPM changes to a non-zero value and the motor can be heard turning) Attention Pay attention to the RPM. Disable the drive (click on the “Enable dev.” button if the motor starts racing away or is unstable in any other way.

  • Page 21: Verifying Ssi Function

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 17. Reconnect the mains by selecting “13:Maines, connect” in the “Special commands” in the “States and special commands” group: 18. If the SEM connector is connected to the mid-point of the safe energy, verify that the shown voltage is plausible.

  • Page 22: Verifying Motor Temperature Connection

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 5.2.6 Verifying motor temperature connection 21. Click on the “Monitor and control” tab and observe “T-motor” in the “Temperature” group. 22. For KTY84 and PT100, verify that the value (in units) for the motor temperature is plausible. Use the...

  • Page 23: Verifying Limit Switches Function

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification If a PTC temperature sensor is used, verify that that the T-motor is between the following values (assuming normal working temperature): Number of PTCs in series Raw values 100 to 7800 100 to 28800 5.2.7 Verifying limit switches function...

  • Page 24: Verifying Temperature Sensors (Pt100) Functions

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 25. Change the level of the interface of a digital input and verify that the LED indication for that input changes accordingly. 5.2.9 Verifying temperature sensors (Pt100) functions 26. Click on the “Monitor and control” tab and observe “Pt100-x” in the “Temperature” group.
  • Page 25 IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification Info This check is not meant as a test of the sensor’s accuracy. A plausible value is ± 20 Cº within the estimated temperature. A value above 4000 most likely means that there is no sensor connected to the temperature input.

  • Page 26: Verifying The Fan Function

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 5.2.10 Verifying the fan function The fan function is verified differently depending on the IMD HW version. Verifying the fan function – IMD 122/135 C 5.2.10.1 Info The description in this section only applies to IMD122/135 C.
  • Page 27 Verifying the fan function – IMD 122B 5.2.10.2 Info The description in this section only applies to IMD122 B. This description is valid when the fan is connected to DO8 (see IMD 100 installation instructions). Description for IMD 122/135 C can be found in section 5.2.10.1 on page 31.

  • Page 28: Verifying Digital Outputs

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 32. Click on the “Monitor and control” tab (1). Click on “Do 8” button (2) to turn the fan on (if another output was used for the fan, click on the corresponding icon).

  • Page 29: Verifying Can/Canopen Communication

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 37. Verify that SCR 1 and 2 is on: 38. Activate the emergency stop switch. Verify that SCR 1 and 2 is turned off. Verify (depending on the specific function of SCR 1 and SCR 2 in the turbine) that the safety chain signal is turned off (verification of the wiring to X8-7 to X8-10).

  • Page 30: Verifying Manual Operation

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 40. Ensure that the application SW is running. Pull out the CAN communication cable from X6. Verify that a BUS TIMEOUT error appears in the Error(s) field in the IMD Manager: 5.2.14 Verifying manual operation...

  • Page 31: Verifying 24 V Dc Output (Imd With Internal Power Supply Option Only)

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification b. Set “VLMS-low” and “VLMS-high” to the same value as the “Actual position” in “Configuration 1/3”, “Virtual limit switches” group: c. Activate the switch connected to X9/15 (DI 10). Verify that the motor is turning only one revolution and then stops.

  • Page 32: Verification Completion

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Installation verification 53. Lead acid batteries only: If temperature compensation is used, verify that the temperature shown in the “Measurements” group is plausible: 5.2.17 Verification completion 54. Turn off the power to the IMD. The verification is now complete.

  • Page 33: Troubleshooting

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Troubleshooting 6. Troubleshooting Problem Possible causes Remedy • • “Enable dev.” button does not An error is still active Remove error cause and click “Clear errors” button turn green • Safety-chain inputs (SCI 1 •...
  • Page 34 IMD 100 Configuration and verification instructions 4189360016 Rev. B Troubleshooting Problem Possible causes Remedy • • Temperature sensor does not The wrong sensor is used Use the correct sensor show right temperature (not Pt100) • Check the wiring to the •...

  • Page 35: Errors And Warnings

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Errors and warnings 7. Errors and warnings The IMD has two ways to report faults: Errors and warnings: Cause and action Reset Warning Normal parameter limits are beginning Automatically reset when the cause is to be crossed.
  • Page 36 IMD 100 Configuration and verification instructions 4189360016 Rev. B Errors and warnings IMD Manager Safety run Error description display Error(s) field performed / Error bit no. Bad or no motor feedback signal. The resolver FEEDBACK circuit detects a fault. DC link voltage is lower than DC-link Vlow or DC-link UNDERVOLTAGE No Vmin.

  • Page 37: Charger (Option) Errors

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Errors and warnings IMD Manager Safety run Error description display Error(s) field performed / Error bit no. HW-ERROR Hardware component failure. Multiple reasons can cause this error. For example: • An internal supply voltage has failed •...

  • Page 38: Warning List

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Errors and warnings 7.2 Warning list When a warning is active it is displayed in the IMD Manager tool in the “Warning(s)” field. Following is a list of warnings: Table 2...

  • Page 39: Charger (Option) Warnings

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Errors and warnings Warning IMD Manager Warning description bit no. Warning(s) field This warning can be caused by the following reasons: • Current offset too high (too far from zero) •...
  • Page 40 IMD 100 Configuration and verification instructions 4189360016 Rev. B Errors and warnings Information Register Description Out block 0x98 Bit map representation of the state of digital outputs Power board 0x63 Status of the power board status Actual current limit 0x48...
  • Page 41 IMD 100 Configuration and verification instructions 4189360016 Rev. B Errors and warnings The error log also contains a distribution representation of all errors occurred during the “Elapsed time:life” (the time elapsed since the first FW supporting error history was installed), showing how many times each error appears in the log: www.deifwindpower.com...

  • Page 42: Revision History

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Revision history 8. Revision history Apart from editorial changes the following changes have been made in this revision: Date Revision Changes • 2019-06-29 Based on IMD Manager version 1.0.5.0 • Referenced documents section added •...
  • Page 43 IMD 100 Configuration and verification instructions 4189360016 Rev. B Product user documentation Document Target audience Content IMD 100 integration Engineers at customer Describes how to integrate the IMD in a pitch system. R&D department Gives extensive knowledge about: manual IMD SW (parameters and how to achieve specific Document no.:...
  • Page 44 DEIF documentation for the task. Many details in these tasks depends on the actual implementation, which is why the IMD documentation will never stand alone.
  • Page 45 IMD 100 Configuration and verification instructions 4189360016 Rev. B Product user documentation The described product use-cycle might not apply as is for all customers, but the tasks are universal and can therefore be adapted. For example, if the SW upgrade, configuration and verification is done during the turbine commissioning, the applicable documentation can be used at this stage instead of a separate stage at the end of production.

  • Page 46: Glossary

    IMD 100 Configuration and verification instructions 4189360016 Rev. B Glossary 10. Glossary 10.1 Terms and abbreviations Controller Area Network (communication protocol) Integrated Motor Drive Safety-Chain Input Safety-Chain Relay Safe Energy Synchronous Serial Interface Universal Serial Bus 10.2 Units Unit Unit...

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