Deif IMD 100 Installation Instructions Manual
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Deif IMD 100 Installation Instructions Manual

Deif IMD 100 Installation Instructions Manual

Integrated motor drive
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INSTALLATION INSTRUCTIONS
Integrated motor drive
IMD 100
DEIF A/S ∙ Frisenborgvej 33 ∙ DK-7800 Skive
Document no.: 4189360005 Rev.: B
Tel.: +45 9614 9614 ∙ Fax: 9614 9615
Date: 2020-01-20
Info@deif.com ∙ www.deifwindpower.com
Language: EN-GB

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  • Page 1 INSTALLATION INSTRUCTIONS Integrated motor drive IMD 100 DEIF A/S ∙ Frisenborgvej 33 ∙ DK-7800 Skive Document no.: 4189360005 Rev.: B Tel.: +45 9614 9614 ∙ Fax: 9614 9615 Date: 2020-01-20 Info@deif.com ∙ www.deifwindpower.com Language: EN-GB...
  • Page 2 IMD 100 Installation instructions 4189360005 Rev. B Disclaimer The contents of this document are subject to revision without notice. DEIF A/S shall have no liability for any error or damages of any kind resulting from the use of this document. DEIF A/S customers may copy and use the information from this manual in own manuals without additional permission from DEIF A/S.

  • Page 3: Table Of Contents

    IMD 100 Installation instructions 4189360005 Rev. B Contents Contents Introduction ........................5 Conventions ........................5 Safety precautions ......................6 Mechanical work ....................... 6 Electrical work ........................6 Thermal precautions ......................7 Package content, required tools and handling ............. 8 Package content ....................... 8 3.1.1 Standard package content: ..................
  • Page 4 IMD 100 Installation instructions 4189360005 Rev. B Contents Mounting peripheral connections (X2, X3, X4, X5, X6)..........34 5.4.1 Connecting the brake .................... 35 5.4.2 Connecting the temperature sensors (X3, optional)..........35 5.4.3 Connecting the resolver (X4) ................. 35 5.4.4 Connecting the SSI (X5) ..................36 5.4.5 Connecting the CAN (X6) ..................

  • Page 5: Introduction

    IMD 100 Installation instructions 4189360005 Rev. B Introduction 1. Introduction This document describes how to mount, connect and perform initial start of the IMD at production. The initial start also includes upgrade of software and upload of parameters. It is assumed that a parameter file for the upload already exists.

  • Page 6: Safety Precautions

    IMD 100 Installation instructions 4189360005 Rev. B Safety precautions 2. Safety precautions Attention Company policy and local regulations regarding PPE must always be followed, regardless whether the PPE is shown in this manual or not. International standards such as IEC 364 and any other relevant international or national standard regarding safety must be observed.

  • Page 7: Thermal Precautions

    IMD 100 Installation instructions 4189360005 Rev. B Safety precautions Danger! Risk of burns and electrical shock from short circuit, electrical arc and uninsulated wires. Commissioning and maintenance work on this device may only be carried out by a qualified electrician.

  • Page 8: Package Content, Required Tools And Handling

    IMD 100 Installation instructions 4189360005 Rev. B Package content, required tools and handling 3. Package content, required tools and handling 3.1 Package content 3.1.1 Standard package content: Quantity Description IMD 100 Integrated motor drive FK-MCP 2.5mm , 2 position plug-in connector FK-MCP 2.5mm...
  • Page 9 IMD 100 Installation instructions 4189360005 Rev. B Package content, required tools and handling The tools in the following table are required for the installation of the IMD. The illustration reference is referencing to Figure 2 on page 10. If no IMD type is mentioned, the tool is needed for both IMD 122 B and 122 C.
  • Page 10 IMD 100 Installation instructions 4189360005 Rev. B Package content, required tools and handling IMD type C IMD type B shielding bracket and PE terminals Figure 2 Tools designation overview www.deifwindpower.com Page 10 of 45...

  • Page 11: Handling Of The Product

    IMD 100 Installation instructions 4189360005 Rev. B Package content, required tools and handling 3.3 Handling of the product Attention Ensure that the IMD was not damaged during transport or storage. Pay attention when handling the IMD, not to damage any mechanical or electrical parts. Ensure that the fan cover is not bent, and the fan can rotate freely.

  • Page 12: Mechanical Assembly

    Info There are further requirements to the location of the IMD in the cabinet. These requirements are described in the IMD 100 Integration manual. Use eye, hand and hearing protection Use protection for eyes, hand and hearing, if the mounting holes for bolts and heat sink need to be made at this point.
  • Page 13 IMD 100 Installation instructions 4189360005 Rev. B Mechanical assembly Figure 3 Cabinet cut-out schem for IMD www.deifwindpower.com Page 13 of 45...

  • Page 14: Mounting Accessories

    IMD 100 Installation instructions 4189360005 Rev. B Mechanical assembly 4.2 Mounting accessories 4.2.1 IMD 122 C Mounting the shielding bracket and connectors on the IMD: The shielding clamp is not mounted yet. www.deifwindpower.com Page 14 of 45...

  • Page 15: Imd 122 B And Early Production Of Imd 122 C

    IMD 100 Installation instructions 4189360005 Rev. B Mechanical assembly 4.2.2 IMD 122 B and early production of IMD 122 C The bracket (pos. 7) is optional when mounting the shielding clamp (pos. 6). The shielding clamp may be turned depending on the motor cable direction and routing. The clamp is mounted using 3 mm...

  • Page 16: Mounting The Imd (With Mounting Frame) Procedure

    The following description describes how to mount the IMD with the “M-frame kit IMD 122”. It also applies to the “M-frame” with the following differences: • M6 screws and nuts are not supplied by DEIF • The frame does not have threading – extra nuts are needed 1.
  • Page 17 IMD 100 Installation instructions 4189360005 Rev. B Mechanical assembly 2. Mount the IMD on the two screws and fasten with nuts (Pos. 1). Ensure that all mounting holes in the heat sink are aligned with the holes in the cabinet (illustration of type C, applies also to type B).
  • Page 18 IMD 100 Installation instructions 4189360005 Rev. B Mechanical assembly 3. Mount all screws around the heat sink (pos. 1) with M6x30 mm screws. Tighten all screws and nuts: NOTE The illustration (of IMD type C) applies also to IMD type B.

  • Page 19: Mounting The Imd (Without Mounting Frame) Procedure

    IMD 100 Installation instructions 4189360005 Rev. B Mechanical assembly 4.4 Mounting the IMD (without mounting frame) procedure This procedure describes mounting of the IMD without a mounting frame, using M6 screws and nuts. Other mounting methods can also be used.

  • Page 20: Electrical Terminations

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5. Electrical terminations This section describes how to connect all electrical connections to the IMD. Following is an overview of the connections that need to be made. IMD 122C IMD 122B (X1) www.deifwindpower.com...

  • Page 21: Prerequisites For Electrical Termination

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations Figure 6 IMD 100 connections overview Attention Ensure that no offcuts or stripped insulation pieces falls into the cabinet or IMD. The following types of connectors are used in the IMD:...

  • Page 22: Using Phoenix Plh16 Connector

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.2.1 Using Phoenix PLH16 connector PLH16 connectors can be used with or without ferrules on the wires (see ferrule length in the technical data). If used, follow the ferrule manufacturer instruction on how to use a ferrule.
  • Page 23 IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations FK-MCP 1.5 FK-MCP 2.5 (X3, X8, X9) (X2, X7) Ferrule length 10 mm 10 mm Note: if the ferrule is with plastic sleeve and the sleeve is too thick to enter the hole, the length must be 12 mm instead of 10 mm.

  • Page 24: Using Phoenix Spt 2.5 Connectors

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.2.3 Using Phoenix SPT 2.5 connectors SPT 2.5 connectors can be used with or without ferrules on the wires (see ferrule length in the technical data). If used, follow the ferrule manufacturer instruction on how to use a ferrule. When ferrules are used, it is possible just to push the sleeved wire into the connector.
  • Page 25 IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.2.4.1 Using D-sub connector with shield to housing The cable insulation must be stripped in order for the shield to make contact with the housing of connector. The exact type of the connector may vary. Measurements might need to be adapted to the specific type of connector used.
  • Page 26 IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.2.4.2 Using D-sub connector with shield to terminal Only use metal or metalized house connectors. The exact type of the connector may vary. Measurements might need to be adapted to the specific type of connector used.

  • Page 27: Mounting Power Connections (X1)

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.3 Mounting power connections (X1) Danger! Risk of burns and electrical shock from short circuit, electrical arc and uninsulated wires. Live work is not permitted, except for during commissioning and service.
  • Page 28 IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 1. Determine the necessary length of the motor cable: Cabinet Cabinet gland gland Motor Motor 2. Strip 25 cm of insulation at the end of the cable (consider the routing of the brake wires, longer wires may be required): 3.
  • Page 29 IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5. Unfold the shield from the brake wires: 6. Cut the brake wires shield to the same length as the cable shield 7. Depending on the shielding clamp type, do the following: a.

  • Page 30: Connecting The Mains

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.3.3 Connecting the mains Connect the Mains wires to the IMD X1 MAINS connectors according to the wiring diagram and the instructions in section 5.2.1 on page 22. 5.3.4 Connecting protective earth from mains and motor 5.3.4.1 IMD type C...

  • Page 31: Earthing The Shield Of The Motor Cable

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.3.5 Earthing the shield of the motor cable 5.3.5.1 IMD type C Caution! Hand or finger injury hazard. Be careful with the spring-loaded plate 1. Place the shield clamp in the appropriate slot depending on the length of the wires, by tilting it and lifting to a vertical position.
  • Page 32 IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.3.5.2 IMD type A, B, and early production of C Use hand protection Use hand protection to avoid hand injury from the screwdriver in case it slips. 1. Push the moving platform of the clamp down using a 3.5 mm flat blade screwdriver and insert the motor cable with the uninsulated shield into the clamp.

  • Page 33: Connecting Safe Energy

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.3.6 Connecting safe energy IMD 122B: Connect the battery or Ultra Cap wires to the IMD X1 SAFE ENERGY connectors according to the wiring diagram and the instructions in section 5.2.1 on page 22.

  • Page 34: Connecting External Ballast Resistor

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.3.7 Connecting external ballast resistor 5.3.7.1 Option for IMD 122 C If an external ballast resistor is used, connect the resistor’s wires to the connectors. Connect the resistor’s wires to the IMD X1...

  • Page 35: Connecting The Brake

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.4.1 Connecting the brake Connect the brake wires to the IMD X2 BRAKE connectors according to the wiring diagram and the instructions in section 5.2.2 on page 22. Typically, the brake wires are in the motor cable.

  • Page 36: Connecting The Ssi (X5)

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations Mount a 15 pole D-sub male connector on the resolver cable according to the wiring diagram and the instructions in section page Connect the connector to X4 RESOLVER. 5.4.4 Connecting the SSI (X5)

  • Page 37: Connecting 24V, Digital And Safety I/O (X7, X8, X9)

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.5 Connecting 24V, digital and safety I/O (X7, X8, X9) The following picture illustrates good workmanship for connecting X7, X8, and X9: 5.5.1 Connecting 24V (X7) Mount the female FK-MCP 2.5 connector on...

  • Page 38: Connecting Digital Inputs (X9)

    IMD 100 Installation instructions 4189360005 Rev. B Electrical terminations 5.5.3 Connecting digital inputs (X9) Mount the female FK-MCP 1.5 connector on X9 DIGITAL IN, and connect the wires according to the wiring diagram and the instructions in section 5.2.2 on page 22.

  • Page 39: Finishing The Installation

    IMD 100 Installation instructions 4189360005 Rev. B Finishing the installation 6. Finishing the installation 1. Fix all wires and cables with cable ties to the IMD or cabinet. Maximum wire or cable length from IMD connector to the cable tie should not exceed 15 cm. The holes on the side of the IMD can be used for cable ties: 2.

  • Page 40: Disposal Of The Imd

    Waste electrical and electronic equipment (WEEE) must therefore be disposed of properly. In Europe, the disposal of WEEE is governed by the WEEE directive issued by the European Parliament. DEIF complies with this directive. You must not dispose of WEEE as unsorted municipal waste. Instead, WEEE must be collected separately, to minimise the load on the environment, and to improve the opportunities to recycle, reuse and/or recover the WEEE.

  • Page 41: Revision History

    IMD 100 Installation instructions 4189360005 Rev. B Revision history 8. Revision history Apart from editorial changes the following changes have been made in this revision: Date Revision Changes • “Finishing the installation” section added 2020-01-15 • Overview in “Electrical terminations” updated •...

  • Page 42: Product User Documentation

    IMD 100 Installation instructions 4189360005 Rev. B Product user documentation 9. Product user documentation The IMD product has an extensive user documentation, targeted towards different audience and product use stages. The following documents are part of the user documentation: Table 6...
  • Page 43 DEIF documentation for the task. Many details in these tasks depends on the actual implementation, which is why the IMD documentation will never stand alone.
  • Page 44 IMD 100 Installation instructions 4189360005 Rev. B Product user documentation 2. IMD integration 1. IMD evaluation in the customer’s 3. Installation and purchase product • Task: Install the IMD in the cabinet, • Task: Evaluation of the IMD • Task: Integrate the IMD in the turbine install the cabinet in the hub.

  • Page 45: Glossary

    IMD 100 Installation instructions 4189360005 Rev. B Glossary 10. Glossary 10.1 Terms and abbreviations Controller Area Network (communication protocol) Integrated Motor Drive Safety-Chain Input Safety-Chain Relay Safe Energy Synchronous Serial Interface Universal Serial Bus 10.2 Units Unit Unit Quantity name...

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