Gasboy Atlas 9800 Installation Instructions Manual

Gasboy Atlas 9800 Installation Instructions Manual

Electronic field

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Introduction

Purpose
This manual provides instructions for installing the Atlas
Intended Users
This manual is intended for Gasboy
(ASCs).

Table of Contents

Topic
Introduction
Installing Atlas 9800 Pulse-out I/F with EM Totalizer Drive Board (M06587A001)

Required Tools

A Phillips

Parts List

The following table lists the parts required for installing the Atlas 9800 Electronics:
Item #
1
2
3
4
MDE-4652F Atlas® 9800 Electronics Field Installation Instructions · September 2019
Atlas
®
screwdriver is required for installing the Atlas 9800 Electronics.
®
Description
Printed Circuit Assembly (PCA), Central Processing
Unit (CPU) Board
Kit, 115 VAC Power Supply to replace C06397 or
M07588A001
Atlas 9800 Power Supply Assembly
Kit, 230 VAC Power Supply to replace C06489 or
M07588A003
9800 Electronics Field Installation Instructions
9800 Electronics.
®
-trained and certified Authorized Service Contractors
®
Part Number
M06333KXXXX
M12421K00X**
M15579A001
M12422K00X**
MDE-4652F
September 2019
Page
1
3
5
9
10
12
18
20
Quantity
1
1
1
1
Page 1

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Table of Contents
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Summary of Contents for Gasboy Atlas 9800

  • Page 1 Required Tools A Phillips screwdriver is required for installing the Atlas 9800 Electronics. ® Parts List The following table lists the parts required for installing the Atlas 9800 Electronics: Item # Description Part Number Quantity Printed Circuit Assembly (PCA), Central Processing...
  • Page 2 Printed Circuit Assembly Pump Control Unit Submersible Turbine Pump Warranty For warranty information, refer to MDE-4255 Gasboy Warranty Policy Statement for USA and Canada. For any warranty-related queries, contact Gasboy’s Warranty Department at its Greensboro location. Page 2 MDE-4652F Atlas® 9800 Electronics Field Installation Instructions · September 2019...
  • Page 3 Important Safety Information Important Safety Information Follow the Regulations Notes: 1) Save this Important Safety Information section Applicable information is available in National Fire Protection in a readily accessible location. Association (NFPA) 30A; Code for Motor Fuel Dispensing 2) Although DEF is non-flammable, Diesel is Facilities and Repair Garages, NFPA 70;...
  • Page 4 Important Safety Information In an Emergency No Open Fire Inform Emergency Personnel Compile the following information and inform emergency Open flames from matches, lighters, welding torches or personnel: • Location of accident (for example, address, front/back of other sources can ignite fuels and their vapors. building, and so on) No Sparks - No Smoking •...
  • Page 5 Atlas 9800 Parts Atlas 9800 Parts Atlas 9800 CPU Board (M06333KXXXX) Features of the Atlas 9800 CPU board are as follows: • Accepts either 115 or 230 VAC on AUTH line inputs. • Compatible with all RS-485 I/F Boards (C06389, M05248A001, M06725A001).
  • Page 6 *If the serial number is lower than 472238, use the M06333K9800AQ CPU Board or appropriate EEPROM board. Atlas 9800 Power Supply Assembly (M15579A001) Features of the Atlas 9800 power supply are as follows: • Required for M06333 CPU Boards (refer Figure 1 page •...
  • Page 7 Atlas 9800 Parts Atlas 9800 Serial EEPROM Board (M06656K00X) Features of the Atlas 9800 Serial EEPROM board are as follows: • Used to reprogram the software on the new Atlas 9800 CPU board (refer Figure 1 on page 5 Serial EEPROM...
  • Page 8 Atlas 9800 Parts Atlas 9800 Pulse-out I/F Board with EM Totalizer Drive (M06587A001) Features of the Atlas 9800 Pulse-out I/F board with Electro-mechanical (EM) Totalizer Drive are as follows: • Provides up to two dual channel outputs per hose. • Compatible with 9800 CPU Boards (C06391, C06392, C06393, C06394, C06500, C06501, C06502, C06503, M05346A001, M05346A002, M05346A003, M05346A004, and M06333KXXXX).
  • Page 9 Accessing Electronic Components K-Pump RS-485 with Totalizer (M06725A001) The features of K-Pump RS-485 with Totalizer board are as follows: • Allows RS-485 communications between 9800 and a Cash Flow Network (CFN) PLUS System, TopKAT™ PLUS Electronic System or Atlas PRIME. •...
  • Page 10 If the existing power supply is a working M07588A00X or M15579A001 assembly, proceed “Installing Atlas 9800 CPU Board (M06333KXXXX)” page To install the Atlas 9800 power supply, proceed as follows: WARNING Always remove AC power from the pump/dispenser before servicing the unit. Failure to turn off the unit before servicing may result in serious injury or death.
  • Page 11 Installing Atlas 9800 Power Supply Assembly (M15579A001) Figure 6: Power Supply M15579A001 Assembly Obsolete single board power replaces obsolete single supply shown for reference board power supplies Install the new power supply on the standoffs. Ensure that the P1 connector is closest to the CPU board and P3 connector is away from the CPU.
  • Page 12 Installing Atlas 9800 CPU Board (M06333KXXXX) Installing Atlas 9800 CPU Board (M06333KXXXX) To install the Atlas 9800 CPU board, proceed as follows: WARNING Always remove AC power from the pump/dispenser before servicing the unit. Failure to turn off the unit before servicing may result in serious injury or death.
  • Page 13 (for example, an FMS). When jumpered, a 115/230 VAC signal must be present on the Control Feed/authorization line (refer to the wiring diagram for your model pump/dispenser) for pump activation to occur (required setting for Gasboy Series 1000). When open, the Control Feed line signal is ignored (required setting for Standalone mode).
  • Page 14 SW2-1 through SW2-4 These four switches serve a dual purpose: as an address setting when communicating through RS-485 I/F (for example, Gasboy CFN systems), or as a pulser output rate selector when in Pulse-out I/F configuration (for example, Gasboy Series 1000 FMS).
  • Page 15 Pulse Output Rate Switches (if JP2 is Jumpered) When the pump/dispenser is connected to an external controlling equipment that requires pulse output signals (for example, Gasboy Series 1000), the pulse signals are sent through the pulse-out I/F board. Setting Switches SW2-1 through SW2-3 configures the Pulse-out rate required by the monitoring equipment.
  • Page 16 Installing Atlas 9800 CPU Board (M06333KXXXX) Leading zeros are always suppressed in the tens and hundreds place to the left of the decimal point. In Standalone mode, positions to the right of the decimal point are displayed based on the pulse output rate and unit of measure selected.
  • Page 17 Installing Atlas 9800 CPU Board (M06333KXXXX) Set the new CPU board on the standoffs. Reinstall the screws removed in step page For models with plastic standoffs, ensure that the metal standoffs are under the mounting holes located between P2 and P3, and the outside corner next to P5. Carefully push the new CPU board onto the standoffs before installing the screws.
  • Page 18 Installing Atlas 9800 Pulse-out I/F with EM Totalizer Drive Board (M06587A001) Installing Atlas 9800 Pulse-out I/F with EM Totalizer Drive Board (M06587A001) JP1, JP2, and JP3 This board assembly can be configured for use in one of the following pump/dispenser configurations: •...
  • Page 19 Installing Atlas 9800 Pulse-out I/F with EM Totalizer Drive Board (M06587A001) Configurations Figure 7: Dual Channel, Single Hose Pulse-out I/F Side 1A Output Pulse Side 1 Side 1A Return Side 1B Output Side 1A Return Figure 8: Single Channel, Dual/Single Hose Pulse-out I/F...
  • Page 20 Disconnect AC power to the pump/dispenser. Remove the DC cable from the P1 connector on the power supply. Set switch SW2-9 to the closed (“ON”) position. Select the appropriate Atlas 9800 Serial EEPROM board for the software type you want to load (refer to “Atlas 9800 Serial EEPROM Board (M06656K00X)”...
  • Page 21 “9840 2” Corresponds to the 9840K Software: 9840K “9850” Corresponds to all 9850 Software: 9850A, 9850Q, 9850K *Note: Version 06.0.20 or later. Installing Atlas 9800 Electronics is now complete. Page 21 MDE-4652F Atlas® 9800 Electronics Field Installation Instructions · September 2019...
  • Page 22 Atlas and Gasboy are registered trademarks of Gasboy International. GOLD is a service mark of Gilbarco Inc. NEC and NFPA 70 ® ® ® ® are registered trademarks of the National Fire Protection Association. Phillips is a registered trademark of Phillips Screw Company.

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