KVANT Clubmax FB4 Series Model Specific Operation Manual
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KVANT Clubmax FB4 Series Model Specific Operation Manual

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Clubmax FB4 series

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Summary of Contents for KVANT Clubmax FB4 Series

  • Page 1 MODEL SPECIFIC OPERATION MANUAL Clubmax FB4 series...

  • Page 2: Table Of Contents

    Table of Contents 1. Introduction ..............01 2.

  • Page 3: Introduction

    Introduction Thank you for purchasing this KVANT product. To ensure proper operation, please read this manual carefully before using the product. After reading it, keep it in a safe place for future reference. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 4: General Information

    This laser entertainment system is rated as a Class IV laser product and manufactured in accordance to EN 60825-1:2014. Avoid eye or skin exposure to direct or scattered radiation. Wear protective goggles of suitable optical density if necessary. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 5 The manufacturer and its distributors cannot be held responsible for any damages caused by improper use or misuse of this KVANT laser system. The owner/user is fully responsible for using this product in accordance to laser safety regulations of the country or state where the system is being used.

  • Page 6: What Is A Laser And How Does It Work

    Depending on the power output of the system and weather conditions, the laser can be visible for miles – that is why we need to be cautious about aircrafts when performing outdoor shows. And if you get a system that is powerful enough then yes, it can reach the Moon. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 7 Every scanning system has a mechanical limit of how fast it can move its mirrors and therefore how many points it can display at any one second and that is usually represented in Points Per Second at a certain scanning angle, i.e. 8 degrees. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 8: Laser Safety First

    8. Never hesitate to use the Emergency STOP if you think there’s a fault within the laser system or a potential danger to a person/object caused by the laser performance. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 9: Installation Of The System

    Make sure there is a sufficient air-flow around the laser system. 8. It is essential that the fan openings are never covered during the laser operation. 9. Always follow the Laser Safety Regulations of respective country where the laser is being used. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 10: Control System

    The overall performance of any KVANT laser system is also dependent on the control system that you use for operating the laser as well as the correct device configuration in the laser control software. Please make sure all the laser settings in your control system are set correctly before you start using your Kvant laser display system.

  • Page 11: Scanning System

    (an angle under the laser beam is being projected). A different scanning systems have different scan- rate limits. It is essential to operate the scanning system at scan-rates within its maximal limit at all times to prevent it from overload damage. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 12 This indicates that you are exceeding the maximal scan rate of the scanning system! If you operate the scanning system at scan-rates higher than the maximum scan-rate of the scanning system the scanners will get damaged irreversibly due to overheated coils damaging rotor magnets. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 13: Connection Diagram

    Both E-STOP Remote safety key and laser system safety key must be inserted and switched to ON position in order to disable the interlock. USA ONLY: Remote Interlock Bypass must be inserted in the E-STOP Remote as well in order to disable the interlock. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 14: Multiple System Interlock

    START button on the E-STOP Remote must be pressed by the operator to disable the Interlock. After an Emission Delay period the laser projectors will be ready for use. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 15: Switching On Sequence And User Interlock

    User Interlock Please make sure that all laser display safety requirements are fulfilled in accordance with laws of the country where this KVANT laser system is being used before switching the system ON. Connect the system as showed on Connection Diagram.
  • Page 16 Interlock Connection Diagram Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 17 The E-STOP Remote is an integral part of the laser projector. It is there for the safety of the public as well as the operator. Modifying or using anything other than the E-STOP Remote provided, in the manner it was intended, may invalidate your laser projector’s variance. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 18: Maintenance

    (brown is when they are dry), it means they are soaked, and they must be dried out. Inspect the cartridge every time you open the optical compartment, or at least once a month. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 19 That way, it will absorb the maximum amount of moisture from the inside of the optical section. If the granules don’t turn brown during this process, they must be replaced with new ones. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 20: Item Checklist

    Before starting, check that all the following items have been included with your laser system. If anything is missing, contact your supplier. Item Number of units Description KVANT Clubmax FB4 Laser Display System Emergency STOP Remote 3-pin XLR Emergency STOP Remote cable Remote Interlock Bypass (for USA only) AC Power cable with powerCON TRUE1 connector Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 21 Item Number of units Description Set of Safety Keys Network Signal Cable (cat5) User manual USB drive Heavy duty flight case Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 22: Optional Accessories

    SafetyScan lens attachment bracket (lens is not included). This item is compatible only with this model version. DiscoScan lens attachment bracket (lens is not included). This item is compatible only with this model version. 4-way masking plate Rain cover Optical bench Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 23: System Overview

    System Overview KVANT Clubmax FB4 is a full colour, semiconductor diode laser system designed for professional laser displays. When operated correctly and in the right conditions the Clubmax FB4 laser system is able to deliver a strong performance in venues with up to 6000 people (CM-6800 FB4). The Clubmax FB4 can display virtually any colour within the basic RGB palette and its secondary mixed colours including white.

  • Page 24: Front View

    4. Laser emission indicator. When this indicator is lit up the laser system is ready to emit the laser radiation as soon as it receives instructions from control software. 5. Optical compartment cover bolts. To access the optical compartment of the laser system undo 8 button hex bolts and carefully remove the cover. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 25: Side View

    Size of the chassis on the picture above can vary, depending on exact Clubmax model. RGB colour alignment mechanism. To access the colour alignment mechanism undo 2 silver bolts and remove the cover. (*CM-3000 and CM-3400 models only) Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 26: Rear View

    In most countries it is required by law to have a fully working Emergency STOP in place for every laser system used. Modifying or using anything other than the E-STOP Remote provided, in the manner it was intended, may invalidate your laser projector’s variance. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 27 The on & off setting of Colour Balance mode is immediately stored in the internal memory of the laser projector, so next time you power it up, the Colour Balance mode is set to its latest state automatically. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 28 (Ethernet, DMX, ILDA), the calibrated palette is always there, ready for you to be switched on by Colour Balance button. 9. Safety eyelet. Use this together with appropriate safety wire to secure the system against unexpected fall. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 29: Beam Alignment

    Note that the LASORB won’t protect the diodes in all situations. Due to its response time, it doesn’t always eliminate all the ESD current, but in some instances may only limit it to a certain level. Also, it won’t protect against Charge Device Model (CDM) ESD, that may occur while using some tools. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 30 When doing the alignment on long distances it is always good to have someone with you who can point you in the right direction. Alternatively you can use binoculars. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 31: Beam Alignment [Cm-2000 Fb4]

    Beam Alignment [CM-2000 FB4] Although KVANT uses the latest technology to protect all the critical components inside this laser system against Electrostatic Discharge, the semiconductor laser diodes within this system are extremely vulnerable to it. This is due to some of the electronic components being exposed when the top cover is taken off.
  • Page 32 6. Finally create a full size white circle (static tunnel effect). If the alignment procedure was done successfully you can see all the colours nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture below. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 33: Beam Alignment [Cm-3000 Fb4]

    Beam Alignment [CM-3000 FB4] Although KVANT uses the latest technology to protect all the critical components inside this laser system against Electrostatic Discharge, the semiconductor laser diodes within this system are extremely vulnerable to it. This is due to some of the electronic components being exposed when the top cover is taken off.
  • Page 34 5. Finally create a full size white circle (static tunnel effect). If the alignment procedure was done successfully you can see all the colours nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture below. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 35: Beam Alignment [Cm-3400 Fb4]

    Beam Alignment [CM-3400 FB4] Although KVANT uses the latest technology to protect all the critical components inside this laser system against Electrostatic Discharge, the semiconductor laser diodes within this system are extremely vulnerable to it. This is due to some of the electronic components being exposed when the top cover is taken off.
  • Page 36 5. Finally create a full size white circle (static tunnel effect). If the alignment procedure was done successfully you can see all the colours nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture below. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 37: Beam Alignment [Cm-6000 Fb4]

    Beam Alignment [CM-6000 FB4] Although KVANT uses the latest technology to protect all the critical components inside this laser system against Electrostatic Discharge, the semiconductor laser diodes within this system are extremely vulnerable to it. This is due to some of the electronic components being exposed when the top cover is taken off.
  • Page 38 9. Create a full size red circle (static tunnel effect) and check whether the red circles of all R4, R3, R2 and R1 overlay each other all the way around the shape. If not, follow the diagram below to adjust the beam path accordingly (step 1 on the diagram below). Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 39 12. Finally create a full size white circle (static tunnel effect). If the alignment procedure was done successfully you can see all the colours nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture below. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 40 3. If not, use PBSC mount to adjust the beam path of LM1 accordingly. If the alignment procedure was done successfully you can see both white circles nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture above. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 41: Beam Alignment [Cm-6800 Fb4]

    Beam Alignment [CM-6800 FB4] Although KVANT uses the latest technology to protect all the critical components inside this laser system against Electrostatic Discharge, the semiconductor laser diodes within this system are extremely vulnerable to it. This is due to some of the electronic components being exposed when the top cover is taken off.
  • Page 42 9. Create a full size red circle (static tunnel effect) and check whether the red circles of all R6, R5, R4, R3, R2 and R1 overlay each other all the way around the shape. If not, follow the diagram below to adjust the beam path accordingly (step 1 on the diagram below). Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 43 12. Finally create a full size white circle (static tunnel effect). If the alignment procedure was done successfully you can see all the colours nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture below. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 44 3. If not, use PBSC mount to adjust the beam path of LM1 accordingly. If the alignment procedure was done successfully you can see both white circles nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture above. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 45: Beam Alignment [Cm-10 Fb4]

    Beam Alignment [CM-10 FB4] Although KVANT uses the latest technology to protect all the critical components inside this laser system against Electrostatic Discharge, the semiconductor laser diodes within this system are extremely vulnerable to it. This is due to some of the electronic components being exposed when the top cover is taken off.
  • Page 46 Create Green beam effect (point) and check visually whether the beam hits exact centre of the bottom scanning mirror. If not, use dichroic mount DF4 to adjust the beam path accordingly. To adjust the dichroic mount use the two adjustment knobs – each works for one axis. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.
  • Page 47 10. Finally create a full size white circle (static tunnel effect). If the alignment procedure was done successfully you can see all the colours nicely overlaying each other, resulting in even, bright and sharp circle like the one on the picture below. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 48: Technical Specifications

    Technical Specifications All the technical specifications are subject to change without prior notice. Clubmax FB4 series - v150120 Kvant Lasers s.r.o.

  • Page 49: Technical Specification [Cm-2000 Fb4]

    Technical Specification [CM-2000 FB4] KVANT Clubmax 2000 FB4 – full colour, semiconductor diode laser system Total Optical Power (installed): 2.2W Total Optical Power (guaranteed): 2W* Maximum Output Power: 2.28W *Due to Advanced Optical Correction technology used in our laser systems the optical power output of each laser colour within the system may slightly differ from the specification of respective laser module(s) installed.

  • Page 50: Technical Specification [Cm-3000 Fb4]

    Technical Specification [CM-3000 FB4] KVANT Clubmax 3000 FB4 – full colour, semiconductor diode laser system Total Optical Power (installed): 3.15W Total Optical Power (guaranteed): 3W* Maximum Output Power: 3.48W *Due to Advanced Optical Correction technology used in our laser systems the optical power output of each laser colour within the system may slightly differ from the specification of respective laser module(s) installed.

  • Page 51: Technical Specification [Cm-3400 Fb4]

    Technical Specification [CM-3400 FB4] KVANT Clubmax 3400 FB4 – full colour, semiconductor diode laser system Total Optical Power (installed): 3.41W Total Optical Power (guaranteed): 3.4W* Maximum Output Power: 3.8W *Due to Advanced Optical Correction technology used in our laser systems the optical power output of each laser colour within the system may slightly differ from the specification of respective laser module(s) installed.

  • Page 52: Technical Specification [Cm-6000 Fb4]

    Technical Specification [CM-6000 FB4] KVANT Clubmax 6000 FB4 – full colour, semiconductor diode laser system Total Optical Power (installed): 6.1W Total Optical Power (guaranteed): 6W* Maximum Output Power: 6.79W *Due to Advanced Optical Correction technology used in our laser systems the optical power output of each laser colour within the system may slightly differ from the specification of respective laser module(s) installed.

  • Page 53: Technical Specification [Cm-6800 Fb4]

    Technical Specification [CM-6800 FB4] KVANT Clubmax 6800 FB4 – full colour, semiconductor diode laser system Total Optical Power (installed): 6.8W Total Optical Power (guaranteed): 6.8W* Maximum Output Power: 7.4W *Due to Advanced Optical Correction technology used in our laser systems the optical power output of each laser colour within the system may slightly differ from the specification of respective laser module(s) installed.

  • Page 54: Technical Specification [Cm-10 Fb4]

    Technical Specification [CM-10 FB4] KVANT Clubmax 10 FB4 – full colour, semiconductor diode laser system Total Optical Power (installed): 9.78W Total Optical Power (guaranteed): 9.7W* Maximum Output Power: 10.4W *Due to Advanced Optical Correction technology used in our laser systems the optical power output of each laser colour within the system may slightly differ from the specification of respective laser module(s) installed.

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