Install Reverse Clutch Cable - Troy-Bilt TUFFY 634BM Operator's Manual

4. Thread the #10-24 hex nut (Z, Fig. 2-5)
halfway onto the screw (V).
5. Thread the screw IV_ into the cable ad-
juster (X).
6. Hook the cable spring (W, Fig.2-6) into
the V-shaoed bend in the Forward Clutch
Bail _Y).
7. Checkfor correct tension on the forward
drive belt by taking two measurements of
the cable spnng, as follows:
a. With the Forward Clutch Bail (Y, Fig. 2-
6/in an open (released) position, measure
the length of the cable spring (W from the
outermost coil to the outermost coil.
n. Squeezethe Forward Clutch Bail against
the handlebar (see Fig. 2-7_and re-mea-
sure the spring length, The belt tension is
correct if this second measurement is be-
tween 1/16"to 3/16" longer than the first
measurement. If so. turn the hex nut (Z.
Fig.2-7) tightly against the cable adjuster
(X_while preventing the cable adjuster
from turnmg.
c. If the spring length is incorrect, you
must adjust the cabletension as described
Fig.2-7: Tocheck forward belttension, t aketwomeasurements ofthelength ofthecoilsin the
spring -- firstwiththebail open,thenwiththebailheldagainst t hehandlebar.
STEP 5: INSTALL REVERSE CLUTCH
CABLE (MODELS 634F & 634B ONLY)
1. Unwrap the reverse clutch cable (CC.
Fig. 2-8 and Fig. 2-9_from its shipping po-
sition and route it up to the handlebar. Be
sure that the cable is routed beneaththe
in Checkingand Adjustin_ Forward Drive Forward Clutch Bail.
Belt Tensionin Section 5. Incorrect cable
tension can result in belt slippage Icable
tension too IooseL or unintentional tine
movement when the clutch bail is in Neu-
tral Icable tension too tight}
2. Using the two self-tapping screws (AA,
Fig. 2-8) secure the reverse cable mount-
ing bracket (BB)to the handlebars, as
show_
3. Insertthe cable(CC,Fig.2-8) through the
slot in the cablebracketand position the flat
side of the threadedassembly next to the
flat side of the hole. Slide the hex nut (DD/
up the cable and tighten it securely
4. Fastenthe reverse clutch cable to the
left side handlebar with a cabletie (EE,Fig.
2-9L
5. Testthe function of the reverseclutch by
pulling out and releasing the cable knob.
The knob should return to its neutral posi-
tion (resting against bracketL If it doesn't.
contact your local dealer or Troy-Bilt LLC
for technical assistance.
Wm
Zm
X--
CC
Flat Side
Fig. 2-8: Install reverse cable bracketand
reverseclutch cable,
Fig, 2-5: Cable
springand
adjuster.
Fig. 2-6: Attach forward
clutch cable spring to
forwardclutchbail.
Fig.2-9: Routereverse clutchcable(CC)as
shown.Attach withcabletie (EL:).