Troy-Bilt 12211 Owner's Manual
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Troy-Bilt 12211 Owner's Manual

7hp pony rear-tine tiller
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Models
12211 – Recoil Start
12212 – Electric Start
GARDEN WAY INCORPORATED
Owner's Manual
7HP PONY
REAR-TINE TILLER
• Safety
• Assembly
• Controls
• Operation
• Maintenance
• Parts List
(Recoil Start Model shown)
$ 4.50
®

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Summary of Contents for Troy-Bilt 12211

  • Page 1 Models 12211 – Recoil Start 12212 – Electric Start GARDEN WAY INCORPORATED Owner’s Manual 7HP PONY ® REAR-TINE TILLER • Safety • Assembly • Controls • Operation • Maintenance • Parts List (Recoil Start Model shown) $ 4.50...

  • Page 2: Table Of Contents

    Dear Owner: You now own one of the finest standard-rotating-tine tillers ® available. Your new PONY Model tiller allows you to till and cultivate your garden with ease, and accomplish dozens of other property management projects as well. Your tiller is famous for its ruggedness, performance and high-quality engineering.

  • Page 3: Section 1: Safety

    Section Safety SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law, and under the laws of several other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest, brush, hay, grain, or grass covered land;...

  • Page 4: Maintenance And Storage

    Section 1: Safety 7. Take all possible precautions when leaving the machine unattended. Stop the engine. Remove ignition key on electric start models. Disconnect spark plug wire and move it away from the spark plug. Move Wheel Gear Lever to ENGAGE. 8.

  • Page 5: Safety Decals

    4. To reduce the chances of a fire hazard, keep the engine free of grass, leaves, or excessive grease. 5. Store gasoline in a cool, well-venti- lated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children.

  • Page 6: Section 2: Assembly

    Section Assembly WARNING To prevent personal injury or property damage, do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instructions in this Manual. Introduction Carefully follow these assembly steps to correctly prepare your tiller for use.

  • Page 7: Attach Reverse Clutch Control

    Figure 2-2: Move height bracket aside. Figure 2-3: Attach handlebars. Figure 2-4: Install height adjustment handle. Figure 2-5: Carefully unwrap Wheel Gear Lever and move lever to DISENGAGE. 6. Screw the height adjustment handle (F) into the hole in the handlebar cross- brace, making sure that the raised keys on the washer fit into the slot on the height adjustment bracket.

  • Page 8: Check Transmission Gear Oil Level

    Section 2: Assembly IMPORTANT: If the handlebar height is changed, the hole position of the Forward Clutch rod must be changed accordingly. Changing the handlebar height changes the tension on the Forward Clutch rod – this tension must be adjusted by relocat- ing the rod in the appropriate hole in the clutch swivel plate.

  • Page 9: Add Motor Oil To Engine

    Figure 2-12: Adding gear oil. STEP 6: Add Motor Oil to Engine The tiller is shipped without oil in the engine. IMPORTANT: Do not start the engine without first adding motor oil. Severe engine damage will result if the engine is run without oil.

  • Page 10: Check Hardware For Tightness

    Section 2: Assembly STEP 10: Check Hardware for Tightness Inspect the hardware on the unit and tighten any loose screws, bolts and nuts. IMPORTANT: • This completes the assembly steps for the standard (recoil) start tiller. Be sure to read the rest of this Manual, and the separate Engine Owner’s Manual, before you operate your tiller.
  • Page 11 DANGER Batteries produce explosive gases! • Keep sparks, flame and cigarettes away. • Ventilate area when charging or using battery in an enclosed space. • Make sure venting path of battery is always open once battery is filled with acid. •...
  • Page 12 Section 2: Assembly 4. Check the tightness of the upper mounting screw that secures the negative cable and starter solenoid to the battery post. See Figure 2-20. Scrape away any paint between the cable and the screw as the paint can prevent a good electrical ground.

  • Page 13: Section 3: Features & Controls

    Section Features and Controls WARNING Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner’s Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury.

  • Page 14: Reverse Clutch

    Section 3: Features and Controls Reverse Clutch The Reverse Clutch (C, Figure 3-1) con- trols the engagement of reverse drive to the wheels and tines. The reversing feature is used for maneuvering the tiller only – never engage the tines in the ground while going in the reverse direction.

  • Page 15: Engine Throttle Lever

    Figure 3-4: Handlebar height slots and clutch swivel plate holes. ENGINE CONTROLS Refer to the engine manufacturer’s Engine Owner’s Manual (included in the tiller lit- erature package) to identify the controls on your engine. The following two con- trols are located on the tiller. Engine Throttle Lever The Throttle Lever (G, Figure 3-5) is used to regulate the engine speed.

  • Page 16: Section 4: Operation

    Section Operation WARNING Before operating your machine, care- fully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner’s Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury.

  • Page 17: Operating The Tiller

    Starting the Engine The following steps describe how to start and stop the engine. Do not attempt to engage the tines or wheels until you have read all of the operating instruc- tions in this Section. Also review the safety rules in Section 1: “Safety” and the tiller and engine controls information in Section 3: “Features and Controls.”...
  • Page 18 Section 4: Operation 4. For forward motion of the wheels and tines: (a) Pull one or both of the Forward Clutch lever “paddles” up and hold them against the handlebars. To stop forward motion of the wheels and tines, release the “paddles.” (b) As the tiller moves forward, relax and let the wheels pull the unit along while the tines dig.

  • Page 19: Tilling Tips & Techniques

    Tilling Tips Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making foot- prints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand.
  • Page 20 Section 4: Operation Tilling Tips Clearing the tines The tines have a self-clearing action which eliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may become tangled. Follow these proce- dures to help avoid tangling and to clean the tines, if necessary.

  • Page 21: Power Composting

    POWER COMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves, grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil. WARNING When power composting, do not keep the Depth Regulator Lever at a deep...

  • Page 22: Section 5: Maintenance

    Section Maintenance REQUIRED MAINTENANCE SCHEDULE PROCEDURE Check engine oil level Clean engine Check drive belt tension Check nuts and bolts Change engine oil Lubricate tiller Service foam pre-cleaner air filter (if so equipped) Service paper air filter (if so equipped) Check gear oil level in transmission Check tines for wear...

  • Page 23: Check Hardware

    WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

  • Page 24: Engine Oil Service

    Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.

  • Page 25: Wheel Gear Cable Adjustment

    WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

  • Page 26: Checking And Adjusting Tension On The Drive Belts

    Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
  • Page 27 WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

  • Page 28: Forward Drive Belt Removal And Installation

    Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.

  • Page 29: Reverse Drive Belt Removal And Installation

    WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

  • Page 30: Battery Maintenance

    Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.

  • Page 31: Tiller Specifications And Attachments

    WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

  • Page 32: Troubleshooting

    Before performing any corrections, refer to the appropriate information in this Manual, or in the Engine Owner’s Manual, for the correct safety precautions and operating or maintenance procedures. Contact your local authorized Engine Service Dealer for engine service. Contact your local authorized equipment dealer or the factory for all other service problems. PROBLEM POSSIBLE CAUSE Engine does...

  • Page 33: Parts List

    9119 1100043 1113-1 1186231 20775 1917536 9553 9552 Models 12211 and 12212 DESCRIPTION QTY. Retaining Ring (tolerance ring) ... Knob, Depth Regulator (Incl. Ref. 11) . Hex Hd. Screw, 3/8-16 x 1-1/4*... Bushing, Drag Bar... Hex Nut, 3/8-16... Drag Bar ...
  • Page 34 PARTS LIST Models 12211 and 12212 HANDLEBAR ASSEMBLY and CONTROL LEVERS Bellcrank See Pg. 38...
  • Page 35 Round Hd. Screw, #10-32 x 1/2 ... 1100240 Lockwasher, #10 ... * Specify GRADE 5 if ordering part locally. (A) For Model 12211 (Recoil Start Engine) (B) For Model 12212 (Electric Start Engine) HANDLEBAR ASSEMBLY and CONTROL LEVERS REF. QTY.
  • Page 36 PARTS LIST ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER Reverse Clutch Cable Models 12211 and 12212...
  • Page 37 Models 12211 and 12212 ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART DESCRIPTION Engine – 7HP, standard recoil start ... Engine – 7HP, electric start ... 1917326001 Bracket, Clutch Cable ... 1100242 Lockwasher–5/16... 1111696 Hex Hd. Screw, 5/16-24 x 1/2 ...
  • Page 38 Pivot Bushing... 9340 Pin ... 20517-01 Forward Link ... * Specify GRADE 5 if ordering part locally. FORWARD IDLER ASSEMBLY REF. QTY. Models 12211 and 12212 PART DESCRIPTION 1916194001 Mounting Bar ... 1100242 Lockwasher, 5/16... 1186230 Hex Nut, 5/16-18... 1916195001 Shifting Base...
  • Page 39 Models 12211 and 12212 TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS REF. PART DESCRIPTION 9621 Oil Seal (Double Lip), Wheel Shaft ... 9726 Pipe Plug, 1/4, ... 97076 Seal, Transmission Bore ... 1186329 Hex Flange Screw, 5/16-18 x 3/4* ... 85030 Oil Seal, Input Pinion Shaft ...
  • Page 40 Set Screw, 5/16-18 x 3/8*... 20791 Input Pinion (steel shaft)... 20792 Input Pinion Gear ... 9093 Retaining Ring (external) l... 20799 Pinion Assy. (Incl. one each Refs. 16, 17 and 18 ... A/R 9517 Retaining Ring (internal) ... Models 12211 and 12212 DESCRIPTION QTY.
  • Page 41 Models 12211 and 12212 WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART DESCRIPTION 9621 Oil Seal ... 9511 Retaining Ring (heavy-duty, external) 1166-1 Shim, 1-1/64 I.D., .062" thick ... A/R 1166-2 Shim, as above, but .030" thick ... A/R 1166-3 Shim, as above, but .015"...
  • Page 42 2706-01 2706-02 9380 9338 1917487 (A) For Model 12211 – S/N 122111100101-122111199999 (B) For Model 12212 – S/N 122121100101-122121199999 (C) For Model 12211 – S/N 122111200101-122111299999 (D) For Model 12212 – S/N 122121200101-122121299999 Models 12211 and 12212 NOTE 1: Custom Tilling Tines are available for your tiller.
  • Page 43 Models 12211 and 12212 REF. PART DESCRIPTION 1900771001 Furrower Blade ... 1186098 Carriage Bolt, 5/16-18 x 3/4 ... 1177548 Star Washer, External Tooth, 5/16... 9902 Plain Washer, 5/16 S.A.E... 9824 Wing Nut, 5/16-18... 1900773001 Hiller Wing, left... 1900774001 Hiller Wing, right ...
  • Page 44 PARTS LIST Models 12211 and 12212 ELECTRIC START ASSEMBLY...
  • Page 45 Models 12211 and 12212 REF. PART DESCRIPTION 96512 Battery, 12 Volt, 9 Amp (Incl. Ref. 7) ... 9462 Battery Cap (yellow) ... A/R 9248 Battery Cap (white)... A/R 9009 Vent Tube ... 1475 Shield, Vent Tube (hard plastic) ... 9224 Clamp...
  • Page 46 PARTS LIST Models 12211 and 12212 ROW MARKER ATTACHMENT ROW MARKER ATTACHMENT – PART # 12589 (Complete – Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART # 1904522001 BUMPER ATTACHMENT BUMPER ATTACHMENT – PART #12593 (Viewed from front of tiller.)
  • Page 47 Models 12211 and 12212 ROW MARKER ATTACHMENT & BUMPER ATTACHMENT REF. PART DESCRIPTION Row Marker Attachment – Part #12589 1904522001 Complete Main Support & Yoke Assy. (Incl. Refs. 10, 11, 12, 13, 14, 15, 16, 17 & 18)... 1594 Marker Blade ...

  • Page 48: Customer Service Information

    CUSTOMER SERVICE INFORMATION Owner Registration Card Please fill out and mail the enclosed owner registration card. The purpose of this card is to register each unit at the factory so that we can provide you with warranty benefits and informational bulletins. Warranty Service The warranty statement is included in the unit’s literature package.

This manual is also suitable for:

12212

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