Butts of Bawtry DHI-44LKW Operating And Maintenance Manual

Induction heater

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EN
INDUCTION HEATER
-44
DHI
LKW
Operating and Maintenance Manual
www.buttsofbawtry.com
Tel: 01302 710868
info@buttsofbawtry.com

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Summary of Contents for Butts of Bawtry DHI-44LKW

  • Page 1 INDUCTION HEATER Operating and Maintenance Manual www.buttsofbawtry.com Tel: 01302 710868 info@buttsofbawtry.com...
  • Page 2: Table Of Contents

    INTRODUCTION ..........................4 SAFETY INSTRUCTIONS ........................4 GENERAL USE WHEN USING DHI-44E LKW ................4 INFORMATION SYMBOLS ......................5 SYMBOLS INDICATED HEALTH RISKS ..................6 SYMBOLS WARNING WHILE HANDLING THE DEVICE .............. 7 PERIODIC INSPECTION AND MAINTENANCE ................... 8 STORAGE ............................8 WARRANTY PROVISION ........................
  • Page 3 WARRANTY CERTIFICATE ....................23...
  • Page 4: Introduction

    Dear Customer, thank you for your trust and Purchase of product from DAWELL CZ s.r.o. We believe that you will be fully satisfied with our product and taht you will keep your favor in the future as well. In case of any questions or comments do not hesistate to Contact us either on on our website or Contact your sales representative directly.
  • Page 5: Information Symbols

    2.2 INFORMATION SYMBOLS The symbols shown below will guide you through this Manual and warn you of potential risks. If you see the symbol, be careful! Follow the instructions shown below to avoid the dangers. Read all the safety notifications and follow the instruction shown below. You will find more safety instructions in bellow.
  • Page 6: Symbols Indicated Health Risks

    2.3 SYMBOLS INDICATED HEALTH RISKS 2.3.1 ELECTRIC SHOCK CAUTION! Never remove casing and do any activity with the induction heater unless you have first disconnected the plug from the socket. Then wait at least 1-2 minutes after unplugging it. DO NOT OPERATE THE EQUIPMENT IN RAIN AND IN MOIST ENVIRONMENTS. CAUTION! Any and all interference with the electrical section may only be made by persons with adequate electrical engineering qualification.
  • Page 7: Symbols Warning While Handling The Device

    2.4 SYMBOLS WARNING WHILE HANDLING THE DEVICE 2.4.1 SAFETY EQUIPMENT WHEN WORKING WITH THE DEVICE Always wear protective goggles or face mask when using the DHI-44E LKW Use of the device may produce dangerous waste gases from burning of old paints, lubricants, sealants, glues, etc.
  • Page 8: Periodic Inspection And Maintenance

    Scheduling device maintenance has to consider the degree and circumstances of device use. Considerate use and preventive maintenance help prevent needless defects and malfunctions. Perform checks as per standards and law in force. Only workers with adequate electrical engineering qualifications may carry out any jobs on the device.
  • Page 9: Commisioning

    3. The warranty period will be extended by the time for which the device is in warranty repair. If the repair finds no defects falling under the warranty, the device owner shall pay the costs of the servicing technician’s work. 4.
  • Page 10: Coolant Refilling

    6.2 COOLANT REFILLING Check and refill the coolant before each device starting. Use the original coolant only! DO NOT USE WATER! The device has integrated coolant level inspection. In case the coolant runs out, the device stops heating and displays the error message “E##”. In that case, refill the coolant in the tank as described above. The DHI-44E LKW induction heater device comes with a basic focusing heating inductor.
  • Page 11: Dipa - Dynamic Induction Power Adjust

    DIPA - Dynamic Induction Power Adjust Automatic optimum setting of required power for achieving max. efficiency, speed and long-term heating in dependence on other heating parameters. ACMS-Automatic Check And Monitor System Combines features that check and verify device functionality and condition after activation, and a feature that constantly supervises and monitors the heating running and parameters for maximum device safety and reliability.
  • Page 12: Controlled Heating

    8.3 CONTROLLED HEATING Using the heating timer The device has an integrated heating timer for easy setting of desired heating time, which combined with the controlled power mode enables relatively accurate and repeatable heating with controlled heat introduction, i.e., heating to a set temperature. 9.1 DESCRIPTION OF DEVICE COMPONENTS PoS.
  • Page 13: Activating The Device

    Position Description Main switch Coolant level indicator Power cord Production label Heating indicator lamp Indicates heating status. Indicator lamp Status Green Heating in progress  Yellow Warning – limited heating output  Heating error – overloading  Red, flashing Heating error – wrong coil ...
  • Page 14: Standby

    This is the initial device status, which allows turning the encoder to set the desired heating power or temperature, depending on the mode selected: Controlled power mode (CP), indicator lamp glows red – the user sets the desired heating power in ...
  • Page 15: List Of Errors Messages

    Error Description Power supply undervoltage Power supply overvoltage Input overcurrent 4, 5 Output overcurrent Power overload 7, 8 Output frequency out of range 9, 10, 11 Regulation error Out of coolant Hose squeezed or clogged 14 – 18 Device overheating Power supply wrong grid frequency 20-256 Device servicing errors...
  • Page 16: Electric Scheme

    Producer: DAWELL CZ s.r.o. Pražská 343/20, CZ-67401 Třebíč, IČ: 29389362 Declares that the product: Induction heater DHI-44E LKW NV č. 118/2016 and 117/2016 sb., This product is determined for the industrial use Government Regulation verified by the compliance with the standard listed below Persuant to directive 2014/35/EU (Low voltage): ČSN EN 60519-1 ed.
  • Page 21: Used Device Disposal

    These devices are built using materials that contain no toxic substances or poisonous to the user. Dispose of the discarded device using a collection point intended for collection of used electric equipment. Do not dispose of the used device as ordinary waste. The company is registered in the ASEKOL collective system (under manufacturer registration no.
  • Page 22: Quality Certificate

    Producer: DAWELL CZ s.r.o., Pražská 343/20, Třebíč 67401 Type of product:  DHI-44E LKW Seriál number: …………..…………………………………………………………………………………….. Date of final inspection: …………………………………………………………………………………………………. Inspected by: …………………………………………………………………………………………………. 1. Warranty service may only be performed by a service technician trained and authorized by the manufacturer.
  • Page 23 Date of sale: ___________________________________________________________________ Seller’s signature and stamp: _______________________________________________________ Record of servicing intervention made Date of acceptance of Date of repair Claim report number Employee’s signature servicing Notes:...

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