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Sorotec Hobby-Line 4530 Assembly Instructions Manual

Cnc portal milling machine kit
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CNC portal milling machine kit
Support for build and operation also in the user forum:
SOROTEC GmbH
Withig 12
77836 Rheinmünster
Assembly instructions
Hobby-Line 4530
Tel.: +49 (0) 7227-994255-0
Fax: +49 (0) 7227-994255-9
E-Mail: sorotec@sorotec.de
Web: www.sorotec.de
www.hobbyline.info
MPF.HL1.4530.B
Version 1.2.1

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Summary of Contents for Sorotec Hobby-Line 4530

  • Page 1 Assembly instructions CNC portal milling machine kit Hobby-Line 4530 www.hobbyline.info Support for build and operation also in the user forum: MPF.HL1.4530.B SOROTEC GmbH Tel.: +49 (0) 7227-994255-0 Withig 12 Fax: +49 (0) 7227-994255-9 77836 Rheinmünster E-Mail: sorotec@sorotec.de Version 1.2.1 Web: www.sorotec.de...

  • Page 2: Technical Specifications

    © 2019 Sorotec GmbH Reproduction, duplication or translation, also in extracts, without the written approval of Sorotec GmbH is not permitted. All rights under the Copyright Act remain the Sorotec GmbH expressly reserved. Technical changes reserved. Made in Germany.

  • Page 3: Required Tools

    If not yet procu- Only carry out the work if you are familiar with the ne- red, you will find suitable motors in the Sorotec shop: cessary actions and do have suitable tools available.

  • Page 4: Scope Of Delivery

    Assembly instructions Hobby-Line 4530 kit Scope of delivery Illustration Description Number Illustration Description Number ball screw 16 x 10, ball screw 16 x 10, length 449 mm, with length 658 mm, with recirculating ball nut recirculating ball nut guide profile...
  • Page 5 Assembly instructions Hobby-Line 4530 kit Illustration Description Number Illustration Description Number drag chain angle for portal motor plate Z bracket for connector end plate Z bracket angled for plug connection reference switch right portal plate casing (loose bearing side) reference switch...
  • Page 6 Assembly instructions Hobby-Line 4530 kit Illustration Description Number Illustration Description Number flat nut M8 x 0,75 fixed bearing for exc. roller guide retaining plate 4 mm Fine thread! adjusting washer DIN fixed bearing spacer plate 2 mm 8 x 14 x 1 mm...
  • Page 7 Assembly instructions Hobby-Line 4530 kit Illustration Description Number Illustration Description Number set screw grease nipple DIN 913 M5 x 8 M6 45° square hammer nut Nut 6, M4 grease nipple M5 45° hammer nut Nut 6, M5 rubber foot cylinder head screw...

  • Page 8: Pre-Assembly

    Assembly instructions Hobby-Line 4530 kit Pre-assembly Portal plates For this construction phase you need: 1 right portal plate 1 left portal plate 1 sleeve bearing 8 castor 4 centric roller guide 4 eccentric roller guide 8 self-locking nut M8 4 flat nut M8 x 0,75...
  • Page 9 Assembly instructions Hobby-Line 4530 kit Sled For this construction phase you need: 1 sled 8 castor 4 centric roller guide 4 eccentric roller guide 8 self-locking nut M8 4 flat nut M8 x 0,75 Fine thread! 24 adjusting washer 8 x 14 x 1 mm Assemble the roller guides of the carriage as shown in pictures 3 to 6.
  • Page 10 Assembly instructions Hobby-Line 4530 kit Sides of the table For this construction phase you need: 2 guide profile 618 mm 4 precision shaft 617 mm 2 table profile 617 mm 8 cylinder head screw M4 x 20 8 hammer nut M4...
  • Page 11 Assembly instructions Hobby-Line 4530 kit Prepare the Y axis spindles: Note: The threads of grease nipples tear off easily. • First, screw a grease nipple onto each Turn the nipples back a full turn now and then spindle nut. when screwing them in.
  • Page 12 Assembly instructions Hobby-Line 4530 kit X-axis • Mount the nut block with the flat headed For this construction phase you need: screws 1 ball screw 16 x 10 mm, L 449 mm 1 grease nipple M6 90° • Finally screw the spindle to the nut block in the...

  • Page 13: Final Assembly

    Assembly instructions Hobby-Line 4530 kit Final assembly Table For this construction phase you need: 1 face plate fixed bearing side 1 face plate loose bearing side 2 sleeve bearing 8 flat headed screw M6 x 20 4 flat headed screw M4 x 25 4 rubber foot 4 washer Ø...
  • Page 14 Assembly instructions Hobby-Line 4530 kit • Remove the adhesive tape with which you Note: secured the guide rails (precision shafts ) in The exact setting of the roller guide will be the table sides against slipping out. done later. • Trace the right portal plate into the guide on the right side of the table, as shown in Fig.
  • Page 15 Assembly instructions Hobby-Line 4530 kit Portal For this construction phase you need: 1 guide profile 458 mm 2 precision shaft 457 mm 4 flat headed screw M6 x 20 pre-assembled table sled Assemble the portal as follows: • The Z spindle can be rotated out of the spindle nut by its own weight.
  • Page 16 Assembly instructions Hobby-Line 4530 kit Tightening the basic screw connec- tion and adjusting the castors Your portal milling machine has now been set up so far that all screw connections can be tightened and the castors on the X and Y axes can be adjusted. To...
  • Page 17 Assembly instructions Hobby-Line 4530 kit Axis drive Y For this construction phase you need: NEMA 23 2 toothed belt wheel 6 mm hole 1 toothed belt wheel 6.35 mm hole 1 timing belt 1 locating screw M6 x 25 2 adjusting washer 8 x 14 x 0,2 mm...
  • Page 18 Assembly instructions Hobby-Line 4530 kit Guidance Z-axis For this construction phase you need: 1 guide profile 308 mm 2 precision shaft 307 1 motor plate Z 1 end plate Z 2 flat headed screw M6 x 20 2 flat headed screw M6 x 30 Assemble the Z-guidance as follows: •...

  • Page 19: Side Covers

    Assembly instructions Hobby-Line 4530 kit Rail Locking For this construction phase you need: 8 set screw The precision shafts that serve as rails for the roller guides must be secured against slipping. To do this, screw the set screws into the corresponding holes: •...

  • Page 20: Reference Switches

    Assembly instructions Hobby-Line 4530 kit Reference switches For this construction phase you need: 3 reference switch casing 3 reference switches 2 bracket X / Y 30 RS 1 bracket Z 1 reference angle Z 2 flat headed screw M4 x 8 Fig.
  • Page 21 Assembly instructions Hobby-Line 4530 kit Drag chains For this construction phase you need: 1 drag chain angle 2 drag chain 2 connector kit for drag chain 1 mounting bracket for drag chain 5 flat headed screw M4 x 8 5 hammer nut M4 2 flat headed screw M5 x 14 Fig.

  • Page 22: Belt Cover

    Assembly instructions Hobby-Line 4530 kit Table bracing For this construction phase you need: 4 table profile 322 mm 12 angle 6 flat headed screw M4 x 12 24 cylinder head screw M5 x 6 6 hammer nut M4 24 hammer nut M5 Note: Fig.

  • Page 23: Maintenance

    Z axis with the As a grease gun, we recommend the „mini grea- milling spindle mounted in it. se gun“ set from the Sorotec online shop (item • Loosen the spindle-side clamping screw in the no. SM.00018). drive coupling of the Z axis.
  • Page 24 Assembly instructions Hobby-Line 4530 kit Y axis • Remove the top screws of the cover profiles at the front and rear. • Loosen the lower screws and open the covers. • Lubricate the Y axis spindle nuts as shown in Figs.

This manual is also suitable for:

Hobby-line 6045Hobby-line 7545Hobby-line 10560

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